Category Archives: Case Study

Cloverdale Topsoil boost production by 40% with EDGE

May 13, 2026Case Study, Latest News, Topsoilaggregate screening equipment, British Columbia recycling, Bulk material handling, compost processing, compost screener, Compost screening, compost trommel, construction recycling equipment, eco friendly screening equipment, edge innovate, edge trt622, Green waste processing, green waste recycling, heavy duty trommel screen, high capacity trommel screen, high throughput screening, industrial recycling equipment, industrial trommel screen, landscaping material production, material processing equipment, Mobile screening plant, mobile trommel screen, organic material processing, organic waste recycling, ProTrack, recycling equipment, recycling industry equipment, recycling screening equipment, Recycling Technology, screening equipment, screening plant, screening solutions, soil screener, soil screening equipment, Surrey BC recycling, sustainable recycling solutions, topsoil production, topsoil recycling, topsoil screener, topsoil screening, tracked trommel screen, Trommel Screen, trommel screen applications, trommel screen benefits, trommel screen Canada, trommel screen efficiency, trommel screen for compost, trommel screen for green waste, trommel screen for topsoil, trommel screen guide, trommel screen manufacturer, trommel screening equipment, waste recycling equipment, wet material screeningAdrian Donnelly

Since its establishment in 2010, Cloverdale Topsoil Ltd has grown from a small local operation with just a few trucks and a wheel loader into one of Western Canada’s trusted suppliers of landscaping materials, soils, mulch, and gravel. Serving customers across British Columbia’s Lower Mainland — from North Vancouver to Hope — the company continues to expand its operations to meet rising demand from both residential and commercial markets. Operating from its green waste recycling facility in Surrey, British Columbia, Cloverdale Topsoil processes and recycles organic material into high-quality topsoil products for landscapers, contractors, and homeowners. With sustainability at the core of the business, the company is committed to environmentally responsible recycling and efficient material processing.

“What makes us different from our competitors is our commitment to sustainability and the environment,” explained Operations Manager Robinjeet Kaur during a recent site visit with ProTrack, EDGE Innovate’s exclusive dealer for Western Canada.

Outdated Screening Equipment Slowing Production Growth

As demand increased, Cloverdale Topsoil began experiencing significant limitations with its existing screening equipment. The older machine struggled to maintain throughput levels, produced inconsistent material quality, and frequently jammed when processing wet or heavy feedstocks.

“Our old screener had outgrown its use,” said Robin. “It was slow, product quality was inconsistent, and it regularly jammed when handling wet or heavy material. We were spending hours on repairs, and downtime was hurting the business.”

Looking to improve efficiency and scale production, Cloverdale Topsoil partnered with ProTrack to identify a high-capacity screening solution capable of handling challenging material streams while delivering superior product consistency. Following a full site assessment, the recommended solution was the EDGE TRT622 tracked trommel screen.

EDGE TRT622 Trommel Screen Delivers 40% Increase in Production

With increasing customer demand and growing production targets, Cloverdale Topsoil required a screening solution that was bigger, faster, and more reliable.

“We had more orders coming in than we could handle,” Robin explained. “If we wanted to keep growing, we needed equipment that was bigger, faster and more reliable. The EDGE TRT622 ticked every box.” Since introducing the TRT622 into its operation, Cloverdale Topsoil has increased production by approximately 40%, processing around 200 yards of material per day while dramatically improving soil consistency and screening efficiency. “The longer drum gives us far greater capacity, and it doesn’t choke on wet or heavy material,” Robin added. “Producing a quality product is everything. Clean, consistent soil sells — and the TRT622 allows us to deliver that every time.”

High-Capacity Trommel Screen Designed for Tough Screening Applications

The EDGE TRT622 has become a benchmark solution for medium- to large-scale screening operations across North America. Engineered for high-capacity topsoil screening, compost processing, and green waste recycling applications, the machine is specifically designed to handle difficult, wet, sticky, and organic materials. The machine features a 6.9m long screening drum, variable drum speeds up to 24 RPM, a direct four-wheel drum drive system, hydraulic load sensing technology, automatic sequential start-up, and EDGE Innovate’s intelligent load management system. Its interchangeable punch plate and woven mesh drums, combined with track-mounted mobility, allow operators to quickly adapt to changing material streams and site requirements.

At Cloverdale Topsoil, the TRT622 is used to process green waste, composted material, and heavy soils that previously created bottlenecks for conventional screening equipment. Its versatility allows operators to switch between applications quickly without sacrificing throughput or screening quality.

Smart Trommel Screen Design Improves Efficiency & Reduces Costs

Designed with productivity and operational efficiency in mind, the EDGE TRT622 incorporates advanced features that help reduce operator intervention while maximising throughput. One standout feature is the remote-controlled radial fines conveyor, capable of creating stockpiles exceeding 1,000 cubic metres — significantly reducing loader movements, material handling, and rehandling costs.

“With the TRT622, we’re screening nearly double the volume,” said Robin. “In the past, we had a backlog of around two weeks. Now, we’re turning material around in a matter of days and loading trucks as fast as they arrive.”

Operators at the site have also praised the machine’s ease of maintenance, quick screen change capabilities, and ability to efficiently process difficult materials with minimal downtime.

Sustainable Screening Technology for Topsoil & Recycling Operations

Capable of processing up to 100 tonnes per hour, the EDGE TRT622 not only increases production capacity but also improves final product quality by reducing oversize contamination and minimising the need for reprocessing. Its eco power-saving functionality helps lower fuel consumption and reduce environmental impact — aligning perfectly with Cloverdale Topsoil’s sustainability-focused business model. By combining high-capacity screening performance with fuel-efficient operation, the TRT622 continues to help recycling and composting operations improve profitability while supporting environmentally responsible waste processing practices.

Reliable Dealer Support from ProTrack

In addition to the performance of the machine itself, Cloverdale Topsoil highlighted the importance of dealer support throughout the installation and commissioning process.

“Not only did ProTrack deliver and set up the TRT622, they showed us how to run it effectively and efficiently,” Robin said. “Their service has always been prompt and reliable.”

As EDGE Innovate’s exclusive dealer for Western Canada, ProTrack specialises in mobile crushing, screening, and recycling equipment across British Columbia, Alberta, Saskatchewan, and Manitoba, providing customers with ongoing support and technical expertise.

“If we ever need another screener or different machine, EDGE would be the first brand we consider,” Robin added. “My advice to any business thinking about investing in new equipment is simple — don’t wait until your current machine starts holding you back. Make the switch to EDGE, and you’ll see the difference immediately.”

Customer Testimonial

“The EDGE TRT622 has been one of the company’s best ever investments, boosting production by over 40%.”

“The TRT622 has been exactly what we needed. It has proved itself to be a dependable workhorse that doesn’t let us down.”

Discover More About EDGE Innovate Trommel Screens

From topsoil screening and compost processing to green waste recycling and bulk material handling, EDGE Innovate’s industry-leading trommel screen range is engineered to deliver maximum productivity, reliability, and efficiency across the toughest applications.

Looking to learn more about how trommel screens work, how to choose the right machine for your operation, and the key benefits of modern trommel screening technology? Explore EDGE Innovate’s Ultimate Trommel Screen Guide for expert insights into trommel screen applications, performance, efficiency, and material processing solutions:
https://edgeinnovate.com/trommel-screens-the-ultimate-guide/

Ready to transform your operation with high-performance trommel screening equipment? Explore the full EDGE Innovate trommel screen range here:
https://edgeinnovate.com/trommel-screens/

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

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Trommel & Waste Shredder help Turn waste into value at ConCrush

March 12, 2026C&D, Case Study, Compost, Latest NewsC&D waste recycling, ConCrush, construction and demolition waste recycling, edge innovate, EDGE slayer XL, edge trt622, Focus Enviro, Green waste processing, green waste shredder, high torque shredder, inert waste screening, material screening technology, mobile recycling equipment, mobile trommel screen, recycling equipment, recycling industry Australia, recycling plant equipment, resource recovery equipment, Slow Speed Shredder, tracked trommel screen, Trommel Screen, twin shaft shredder, waste management solutions, waste processing machinery, waste screening equipment, Waste ShredderAdrian Donnelly

ConCrush is an Australian-owned recycling and resource recovery company based in Mayfield West, Newcastle, New South Wales. The business specialises in the crushing, screening and recovery of construction and demolition waste, green waste and inert materials, diverting large volumes from landfill and supplying high-quality recycled products back into the local construction sector.

Co-founded by Kevin Thompson, who has more than 20 years’ experience in the waste and recycling industry, ConCrush has built a reputation for being proactive, innovative and environmentally focused. Rising operating costs during the Covid-19 pandemic prompted the business to reassess its processing strategy and look for ways to gain greater control over key waste streams.

“We had always talked internally about getting a shredder,” explains Thompson. “But the big question was the capital investment and whether it was economically viable for our operation.”

EDGE Slayer XL: high torque, low fuel burn, proven ROI

Following extensive customer site visits with John McGuinness and the FOCUS enviro team, ConCrush carried out on-site operational trials with the EDGE Slayer XL in October 2024. “After operational trials were conducted on the shredder and the performance metrics were achieved, we decided to buy the machine,” says Thompson.

The EDGE Slayer XL is a 24-tonne, high-torque shredder engineered specifically for waste processing and recycling applications. Powered by a Caterpillar 420hp diesel engine, the machine delivers exceptional torque while maintaining industry-leading fuel efficiency, with average consumption of less than 15 litres per hour.

At its core are twin 2-metre-long shredder rotors, controlled via EDGE Innovate’s intelligent load management system, which actively protects the driveline, maximises uptime and ensures consistent product throughput across varying material types.

At ConCrush, the Slayer XL has transformed green waste processing, bringing approximately 5,000 tonnes per year firmly under control. “We’re really happy with the safety, productivity and ease of operation,” Thompson says. “From an operational point of view, operators love it because of the efficiency and how easy it is to use.”

From a financial standpoint, the impact has been just as significant. “From an economical point of view, the Slayer XL has more than paid for itself,” Thompson adds. “It’s been our best asset purchase in the last couple of years.”

Manoeuvrability was another decisive factor. With space constraints at the ConCrush yard, the compact footprint and tracked mobility of the Slayer XL were critical. “We needed a machine that could handle decent tonnage per hour but still have a manageable footprint,” Thompson explains. “The Slayer XL gave us exactly that. The performance has been excellent, fuel burn is low, it’s easy to manage and we’re achieving great throughputs.”

EDGE TRT622: setting the benchmark for tracked trommel screening

Working alongside the shredder is the EDGE TRT622 tracked trommel, a machine that has firmly established itself as the benchmark trommel for mid to large-scale operations in Australia and North America. Recognised as the largest track-mounted trommel available in Australia, the TRT622 features a 6.9-metre-long screening drum, variable drum speeds of up to 24 RPM, and a direct four-wheel drive system, delivering exceptional screening performance across a wide range of materials.

At ConCrush, the TRT622 is primarily used to screen inert and sticky materials that could not previously be processed through conventional screening equipment on site. The machine is also utilised to screen shredded and composted organic material, demonstrating its versatility and ability to adapt across multiple waste streams.

Designed with efficiency and ease of use in mind, the TRT622 incorporates hydraulic load sensing, automatic sequential start-up and EDGE Innovate’s intelligent load management system, allowing the machine to run with minimal supervision while maintaining consistent throughput. The track-mounted design provides excellent mobility and flexibility around the yard, while interchangeable drum options, including punch plate and woven mesh configurations, allow ConCrush to tailor the machine to different applications.

A standout feature of the TRT622 is its remote-controlled radial fines conveyor, capable of creating stockpiles in excess of 1,000 cubic metres, almost ten times larger than those produced by traditional trommels. This significantly reduces rehandling, double handling and loader movements, improving site efficiency and lowering operating costs.

With production rates averaging up to 100 tonnes per hour, the TRT622 reduces oversize contamination in the fines product while helping minimise reprocessing. Its eco power-saving functionality further enhances operational efficiency and reduces environmental impact, making it a forward-thinking solution for modern recycling and composting operations.

Service, support and partnership

Beyond machine performance, the strength of the partnership between ConCrush and FOCUS enviro has been a key factor in the project’s success. From initial consultation and on-site trials through to commissioning, training and ongoing operation, FOCUS enviro has worked closely with the ConCrush team to ensure the equipment is set up to deliver maximum performance. Operators received hands-on guidance during commissioning, helping them understand not only how to run the machines, but how to optimise them for different material types and throughput requirements.

“With regards to the service and parts availability from FOCUS enviro, we’ve got zero complaints,” says Thompson. “We call Focus and they come. It is, as simple as that”.

The availability of parts locally, combined with a responsive service team that understands the machines and the application, has given ConCrush confidence that downtime will be kept to a minimum and any issues addressed quickly and effectively.

John McGuinness from FOCUS enviro commented: “ConCrush are a proactive and forward-thinking company with a clear understanding of their operation. Through a consultative, site-led process with the FOCUS enviro team, the right solution was identified to match their space, throughput and material challenges. It’s been a privilege to support ConCrush with equipment that is now delivering clear operational improvements and strong economic returns.”

Delivering real results

The successful installation of the EDGE Slayer XL and EDGE TRT622 highlights how the right equipment, combined with strong local support and a progressive customer mindset, can deliver real results. For ConCrush, the investment has improved efficiency, reduced costs, expanded processing capability and delivered a strong return on investment.

For FOCUS enviro and EDGE Innovate, it reinforces a shared commitment to supplying robust, efficient recycling solutions backed by dependable service and support for the Australian market.

EDGE MPS48 Picking Station Transforms Waste Recovery at Bin City

January 27, 2026C&D, Case Study, Latest NewsC&D recycling, Construction and demolition waste, edge innovate, EDGE MPS48, Focus Enviro, landfill diversion, manual sorting system, material recovery facility, materials handling equipment, modular picking station, MRF equipment, recycling equipment, recycling systems, Recycling Technology, sustainable waste management, transfer station equipment, waste industry Australia, waste management solutions, waste processing, waste recovery, waste separationAdrian Donnelly

Recently, Bin City partnered with FOCUS enviro, our official distribution partner in Australia, to install an EDGE MPS48 Modular Picking Station. The outcome has been a step-change in performance — delivering higher material recovery, lower landfill volumes, and a significantly improved working environment for their operational team.

A Local Waste Management Company with a Clear Purpose

Bin City has earned a strong reputation for reliability and service, but at the core of its business is a clear sustainability mission: to recover as much value as possible from every waste stream. Operating a dedicated recycling centre alongside its skip-bin services, the company is actively aligned with circular economy principles.

“Our motivation is simple,” explains Dave Neall, Owner and General Manager of Bin City.
“We’re constantly asking which materials we can process and how we can improve that. Expectations from councils, regulators and the community are increasing all the time. Investing in the EDGE MPS48 was our way of stepping up — it’s about performance, not just volume.”

When Bin City began planning its facility upgrade, the team worked closely with FOCUS enviro to identify the most suitable solution for their operation.

According to John McGuinness, Sales Manager at FOCUS enviro, the process began with a detailed site consultation and material analysis.
“We assessed Bin City’s layout, space constraints, feed material and long-term goals. The objective wasn’t just to supply a machine — it was to design a system that could grow with their business. The EDGE MPS48 was the ideal fit.”

Why the EDGE MPS48?

At the heart of the upgrade is the EDGE MPS48 Modular Picking Station — a highly versatile and robust solution designed to improve safety, efficiency and recovery rates in demanding waste environments.

The MPS48 features a 1,200mm (48”) wide conveyor belt, maximising material presentation and giving pickers greater visibility and control. Its modular design allows operators to add or remove picking bays as processing requirements change.

“We wanted a system that could evolve with us,” says Neall.
“The modular nature of the MPS48 means we can scale easily — whether that’s adding more bays or integrating air separation and magnet systems, without major downtime.”

Additional features include a heavy-duty input section with impact beds, flexible feed height, and the ability to accept material from multiple sources. The enclosed, climate-controlled cabin creates a comfortable workspace, while integrated lighting, emergency pull cords and safety systems enhance operational control.

As McGuinness explains:
“The MPS48 isn’t just about higher recovery — it’s about creating a safer, more professional working environment. Enclosed cabins, adjustable belt speeds and over-band magnets all contribute to improved health and safety outcomes.”

Waste Recovery Gains

Since installation, Bin City has seen immediate improvements across its operation. Recovery rates for plastics, timber, cardboard and metals have increased, while residual waste volumes have fallen significantly.

“The difference was immediate,” Neall says.
“We’re recovering more recyclables, sending less to landfill, and our team is working in a cleaner, more controlled environment. The EDGE MPS48 has transformed the way we operate.”

Reducing landfill volumes has also delivered measurable financial benefits — lowering transport and disposal costs while strengthening Bin City’s sustainability credentials with councils and commercial clients.

Enhancing Site Safety as a Standard

Waste processing environments present daily challenges, from dust and noise to heavy machinery and mobile equipment. The MPS48 has been engineered specifically to address these risks.

Its fully enclosed and insulated cabin, complete with heating, air conditioning and electrical outlets, ensures operator comfort in all conditions. The over-band magnet removes ferrous contaminants, protecting downstream equipment and reducing maintenance.

“Worker safety is critical,” says Neall.
“With the EDGE system, we’ve created a safer and more enjoyable place to work — and that’s hugely important to us as a business.”

Built for the Future

Installed by FOCUS enviro, the system was commissioned with minimal disruption to daily operations. Thanks to its modular architecture, the MPS48 integrated seamlessly into Bin City’s existing workflow.

Looking ahead, Bin City plans to expand the system as throughput increases.
“We already have a roadmap for the next phase,” Neall explains.
“Whether it’s additional bays, air separation or magnet upgrades, we know the EDGE platform can grow with us.”

For EDGE Innovate, the Bin City project is a perfect example of how smart equipment, delivered through the right partnerships, can drive meaningful change in the waste industry.

“This installation shows what’s possible when innovation meets commitment,” says McGuinness.

“Bin City is setting a benchmark for regional operators across Australia.”

As Bin City continues to grow, the EDGE MPS48 will remain at the core of its recycling operation, delivering improved recovery, safer working conditions, and long-term operational flexibility.

Frequently Asked Questions (FAQ)

What is the EDGE MPS48 Modular Picking Station?

The EDGE MPS48 is a modular manual sorting system designed for the safe and efficient separation of recyclable materials from mixed waste streams. It features a 1,200mm (48”) wide conveyor, enclosed picking cabin, and scalable bay configuration, making it ideal for waste transfer stations, MRFs, C&D recycling facilities and organics processing sites.

What materials can the MPS48 process?

The MPS48 is suitable for a wide range of materials including:

Plastics (rigid and film)
Timber and green waste
Cardboard and paper
Metals (with optional over-band magnet)
Commercial and industrial waste
Construction and demolition (C&D) waste

How does the modular design benefit operators?

The modular design allows operators to add or remove picking bays, integrate additional equipment (such as magnets or air separation), and scale the system as throughput increases — without replacing the entire unit. This future-proofs the investment and allows the system to evolve with changing waste streams.

Is the MPS48 suitable for regional or smaller facilities?

Yes. The MPS48 is specifically designed to suit regional, council and privately operated facilities that require professional recovery performance without the complexity or cost of large automated MRF systems. Its mobility and flexible footprint make it ideal for sites with space constraints.

How does the MPS48 improve health and safety?

The system features:

Fully enclosed, insulated picking cabin
Heating and air conditioning
Integrated lighting and emergency pull cords
Controlled material flow and adjustable belt speed

These features significantly reduce operator exposure to dust, noise and moving equipment, creating a safer and more comfortable working environment.

Can the MPS48 integrate with existing equipment?

Yes. The MPS48 is designed to integrate seamlessly with:

Shredders
Trommels and screens
Conveyors
Air separators
Magnet systems

This makes it ideal for both new installations and retrofitting into existing processing lines.

What throughput can the MPS48 handle?

Throughput depends on material type and configuration, but the wide belt and multiple picking bays allow the MPS48 to handle high-volume waste streams while maintaining effective manual recovery.

ABOUT EDGE INNOVATE

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EDGE Innovate Recycling Equipment powers SIRC’s CDW transformation

September 10, 2025C&D, Employee Portal, Latest NewsAirMax separation system, AKAM Recycling Company, CDW plant Saudi Arabia, CDW recovery Saudi Arabia, CDW recycling Saudi Arabia, circular economy Saudi Arabia, construction and demolition waste recycling, EDGE Innovate Middle East projects, EDGE Innovate recycling technology, EDGE MPS48 picking station, EDGE waste processing equipment, future-ready waste processing, landfill diversion Saudi Arabia, modular picking station, recycling equipment for harsh environments, recycling infrastructure Saudi Arabia, recycling plant commissioning Saudi Arabia, robust recycling technology, Saudi Investment Recycling Company, Saudi Vision 2030 waste management, SIRC recycling projects, static waste processing plant, sustainable construction waste solutions, waste management technology supplier, waste processing solutions Middle East, waste to resource Saudi ArabiaAdrian Donnelly

Saudi Arabia’s Vision 2030 outlines a bold roadmap for economic diversification, environmental responsibility, and a dramatic reduction in landfill dependency. At the core of this strategy is the transition towards a circular economy, with a national target to divert 60% of CDW from landfills by 2035.

EDGE Innovate is proud to play a key role in this transformation. Our newly commissioned static waste processing facility for the Saudi Investment Recycling Company (SIRC)—operated by its subsidiary AKAM—demonstrates how world-class technology can drive recovery, reuse, and recycling of valuable resources.

Commissioned in August 2024, the plant processes up to 50 tonnes per hour (TPH) of CDW, removing 6 TPH of contaminants such as wood, gypsum, plastics, and metals. This enables the recovery of clean stone, wood, and ferrous metals, feeding them back into the local supply chain and keeping reusable resources out of landfill.

EDGE was selected for this project based on our proven expertise and track record in the region, including the development of Saudi Arabia’s first construction waste recycling facility in Al Khair, Riyadh. Commissioned in 2021, that flagship site processes more than 600 TPH and consistently achieves a recycling rate of over 90%.

This latest project builds on that foundation with solutions designed specifically for the region—prioritising durability, reliability, and future scalability.

For AKAM, the new facility marks an important strategic milestone. The company was recently awarded a Guinness World Record for receiving and processing more than 3 million tonnes of CDW, demonstrating the significant impact of its work. A project EDGE Innovate was also involved. With this new plant, AKAM is further strengthening its long-term commitment to landfill diversion and sustainable waste management in line with Vision 2030.

Project objectives and Waste equipment supplied

The main objective of the project was to deliver a highly efficient sorting solution—combining both automated and manual processes—to meet Saudi Arabia’s CDW recycling needs. The plant was engineered to handle feed material ranging between 50mm and 350mm in size, with a throughput capacity of 50TPH.

To achieve this, EDGE Innovate supplied industry-leading equipment engineered for harsh environments and optimised for energy efficiency. This included a fully enclosed, three-bay EDGE MPS48 Modular Picking Station and a fully electric low-level feed hopper.

The MPS48 is at the heart of the facility. Renowned globally as one of the most robust and versatile picking stations, it combines strength, scalability, and operator comfort. With a modular bay design, the station can be easily expanded as demand grows. The MPS48 also provides climate-controlled working conditions and ergonomically designed workstations, reducing operator fatigue and improving safety. Integrated overband magnets remove ferrous materials upstream—protecting equipment further down the line and lowering maintenance costs.

Steven Conway, EDGE Innovate Territory Distributor Manager

Steven Conway, EDGE Innovate’s Territory Sales Manager, explained how our team adapted equipment to the region’s needs: “For this project, EDGE modified AKAM’s existing designs for both the MPS48 and LTS feeder to ensure reliable operation in extreme heat and harsh environmental conditions.”

Initially configured to run on generators due to the site’s remote location, the plant has also been future-proofed to switch easily to mains electric as infrastructure develops. This ensures long-term alignment with AKAM’s drive toward greener, more sustainable operations.

A key addition to the system is EDGE’s AirMax air separation unit, which removes lightweight fractions at the entry point of the sorting line. This improves material segregation quality and maximises the value of recovered outputs.

For AKAM, the plant will play a central role in reducing carbon emissions, conserving resources, eliminating visual pollution, and cutting waste disposal costs. Economically, it will create jobs, strengthen the recycled materials market, and offer cost-effective alternatives to virgin materials for the construction industry.

Exemplifying operational excellence

SIRC, fully owned by the Public Investment Fund, is driving Saudi Arabia’s shift to a circular economy. Through its operating arm AKAM Recycling, SIRC processed 16 million tonnes of CDW in 2022 alone. AKAM’s projects include the “Green Cement Block Industry Initiative,” which reuses recycled concrete in cement block manufacturing—reducing demand for virgin aggregates and preventing illegal dumping.

AKAM’s rapid growth highlights its commitment to sustainability, with more than SAR 160 million invested in recycling infrastructure and a 15-fold increase in revenue between 2021 and 2022. With headquarters in Riyadh and a daily fleet of more than 3,600 trucks, AKAM exemplifies operational excellence at scale.

A partnership driving sustainability

The delivery of this new facility strengthens EDGE Innovate’s partnership with SIRC and AKAM, built on more than 30 years of global recycling expertise and proven performance in diverse waste streams. Our relationship is based on trust, collaboration, and the ability to tailor solutions to the unique requirements of the Middle East.

According to the AKAM team: “EDGE Innovate’s technology enhances our operational efficiency by allowing greater recovery of reusable materials and minimising waste. Their systems reduce manual handling, optimise energy consumption, and improve output quality—directly supporting our commitment to sustainable and low-emission recycling practices.”

AKAM also credited EDGE’s equipment with improving material flow, recovery rates, and contamination levels—while offering flexibility, ease of maintenance, and operational reliability. “We take pride in working with a technology partner like EDGE Innovate. Their expertise and adaptability support our long-term vision of transforming Saudi Arabia’s waste management sector—helping us move toward a cleaner, more resilient, and resource-efficient future.”

Supporting the Kingdom’s circular economy

Saudi Arabia’s CDW recycling sector is rapidly evolving with tighter permitting, stricter landfill penalties, and new reporting obligations. EDGE Innovate’s latest installation supports this transformation with high-efficiency, scalable technology designed for the most demanding environments.

Commenting on the opportunity ahead, Steven Conway added: “As companies segregate both legacy and new waste, additional processing of individual waste streams will be required to create sellable products. We look forward to continuing to support stakeholders throughout the Middle East as they work towards a greener, more sustainable future.”

Through this latest project, EDGE Innovate continues to prove its position as a global leader in waste processing technology—delivering reliable, future-ready solutions that accelerate the shift to a circular economy and support national sustainability goals.

ABOUT EDGE INNOVATE

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Maximizing Screening Performance with the Right Setup

August 26, 2025Aggregate, Case Study, Latest News2 deck screeners, Aggregate screening solutions, Construction screening equipment, EDGE mobile screen, EDGE SCREENPRO, High-performance screeners, Material separation equipment, Mobile screening equipment, Mobile screening plant, Portable screening plant, scalping screen, Scalping screen for aggregates, Screening efficiency, Screening equipment maintenance, Screening equipment setup guide, Screening performance tips, Soil screening machine, Two deck screening plant, Vibratory screening plant, Waste screening plantAdrian Donnelly

A well-adjusted screen ensures that material flows correctly, fines are separated efficiently, and wear on machine components is minimized. The key factors to consider are speed and stroke — two settings that work hand in hand to deliver optimal performance.

Finer screening generally requires a shorter stroke and higher speed.
Coarser separation benefits from a longer stroke and slower speed.

The goal is to maintain the right material travel rate and bed depth so that particles pass through the screen surface without causing blockages or excessive wear.

Finding the right balance

While speed can improve performance, “too much” speed can shorten bearing life and reduce overall machine longevity. In fact, even a 10% increase in speed can cut bearing life in half, whereas lowering speed by 10% can potentially double it. That’s why we always recommend running your screen at the lowest speed necessary to achieve the job.

Attention to detail

Screening performance depends on more than just speed and stroke. Factors such as feed size, particle shape, moisture content, media selection, and desired product cut all play an important role. One common mistake is trying to push too much through a single screen or deck. For consistent results, material must be well distributed across the surface, with an appropriate bed depth-to-opening ratio. As a rule of thumb, bed depth should range from 4:1 to 6:1 at the discharge end, ensuring fine particles reach the media openings quickly and efficiently.

Partnering for success

At EDGE Innovate, our applications team works closely with customers to ensure that every screen is correctly sized and configured for its intended application. This level of attention to detail not only maximizes efficiency but also safeguards long-term machine performance.

The bottom line: define your application clearly, adjust your setup with care, and your EDGE screen will deliver reliable, efficient performance for years to come.

Discover the EDGE SCREENPRO SCALPING SCREEN Range

When it comes to achieving superior screening results, the EDGE SCREENPRO range is built to deliver. Each model has been engineered with the operator in mind, offering:

Built for power. Capable of handling a wide variety of materials with ease.
Engineered for performance. Adjustable speed and stroke to maximize efficiency across applications.
Designed for simplicity. Quick setup, straightforward operation, and easy maintenance.

Whether you’re processing aggregates, soils, mulch, or recycling materials, the SCREENPRO S18 and more compact S16 ensure optimal throughput and long-term reliability. Backed by EDGE Innovate’s global support network, you’ll have the confidence that your machine is always performing at its best.

ABOUT EDGE INNOVATE

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EDGE Expands Screening Line with New SCREENPRO S16

June 30, 2025Aggregate, Employee Portal, Latest Newsaggregates screening, Caterpillar engine, compact screener, construction waste screening, dual power screener, edge innovate, EDGE machinery, EDGE screening range, EDGE SCREENPRO, EDGE SCREENPRO S18, fuel-efficient screener, heavy-duty screener, hybrid drive screener, material screening, mobile screener, quarrying equipment, recycling equipment, screen media options, screenbox lift, screening innovation, screening plant, screening solutions, screening technology, SCREENPRO S16, sustainable screening, tracked equipment, tracked screener, TWO DECK SCREEN, user-friendly screenerAdrian Donnelly

Designed to handle feed capacities of up to 600 tph, the New SCREENPRO S16 Scalping Screen is ideal for mid to large-scale operations, delivering high production rates with precise screening. It features a 14m² screening surface, a wide oversize discharge conveyor, with adjustable screening angles from 14 and 20 degrees, ensuring both high throughput and exceptional product quality.

SCREENPRO S16 SACLPING SCREEN SIGNATURE FEATURES

The SCREENPRO S16 incorporates a 4.9m X 1.5m (16’ x 5’) two-deck scalping screen, with a heavy-duty feed hopper making it adept at both primary and secondary screening across a variety of materials, from construction debris to aggregates and recycled materials. This versatility is further enhanced by a range of screen media options, including woven mesh, punch plate, finger screens, and bofor (grizzly) decks, allowing users to tailor the machine to different feed materials and final grain sizes.

To meet the demands of recycling applications, the SCREENPRO S16 can be equipped with both over-band magnets and magnetic head drums for the extraction and recovery of ferrous metals.

With intelligent load management, a low-level feed hopper, 2 or 3 way split configuration, hydraulic folding conveyors, and a fully integrated power unit with large service access; the SCREENPRO S16 is engineered for ease of use and maximum operational uptime. The user-friendly control system, featuring sequential start/stop functionality, enhances both performance and safety.

To ensure minimal downtime, the screenbox encompasses hydraulic lift-up functionality for a quick and efficient mesh exchange process, supported by full access walkways on both sides of the screen. The EDGE SCREENPRO S16 also offers added remote functionality for improved operator efficiency and safety. All major functions on the S16 including tracking, feed conveyor speed adjustment, sequential start up and hopper jacklegs can be remotely operated from a safe distance of up to 100m or in the comfort of the operator’s cabin.

POWER SOURCE OPTIONS

Powered by either a Caterpillar Tier 4 Final / Stage V engine, the SCREENPRO S16 drive system provides the operator with a reliably, durable and fuel-efficient screening solution. In line with EDGE Innovate’s commitment to sustainability, the SCREENPRO S16 and S18 models are available with dual power and electric hybrid drivetrains for CO2 emission-free operation.

As the second product to be released in the SCREENPRO range, the SCREENPRO S16 offers the same level of reliability and innovation that EDGE Innovate customers have come to expect, now in a more compact form that meets the needs of diverse screening applications. Steven Conway, EDGE Innovate Territory Sales Manager – “During the research phase, we engaged closely with our distribution network to discuss specifications and the core requirements for our customers. I believe we’ve successfully designed and launched the SCREENPRO S16, which we feel is a robust, reliable, efficient, and is user-friendly. It’s also very easy to service, maintain and transport—features that we see as core requirements for any customer in the quarrying and recycling industries”

A Growing Family of Screening Solutions

“EDGE Innovate will continue to widen our product offering through the SCREENPRO range, allowing EDGE to meet the varying applications and budgets of our customers. The SCREENPRO S18 and now the newly revealed S16, illustrates our commitment to innovation. Expect to see future editions to this range in 2025 as the EDGE team continue to enhance our SCREENPRO offering”.

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Repurpose It’s New EDGE Mulch Master Helps Transform Premium Organics

June 13, 2025Compost, Latest NewsAustralian waste management, circular economy, composting machinery, composting technology, EDGE FTS75, edge innovate, Focus Enviro, FOGO composting, green waste recycling, high-quality compost, horticulture compost, mulch master, ORGANIC WASTE PROCESSING, organics recycling equipment, premium organics, Repurpose It, resource recovery, sustainable waste solutions, viticulture mulch, waste to resourceAdrian Donnelly

Repurpose It has built its reputation on challenging traditional waste disposal methods that often lead to the irreversible loss of valuable resources. Instead, their approach focuses on “repurposing” waste — taking discarded materials and turning them into new, useful products that support sustainable industries.

This philosophy extends across diverse waste streams, from processing contaminated soils through sophisticated wash plants to handling food organics and garden organics (FOGO) collected from local councils. Recognizing that some organic residues are “cleaner” and hold higher potential, Repurpose It sought to create specialized products with increased value — a niche not fully served by conventional composting methods.

Sage Hahn, Operations Manager – Organics at Repurpose It, explains:
“We wanted to move beyond simple recycling and dive deeper into the value chain. By segregating clean organic waste from sources like skip bins and transfer stations, we identified opportunities to develop premium products that meet higher market demands.”

The EDGE FTS75 Mulch Master: Innovation at the Core

To achieve this, Repurpose It invested in the EDGE FTS75 Mulch Master — a relatively new but powerful addition to their processing line. Unlike traditional windrow turners that create long, flat piles of compost, the Mulch Master’s unique hopper and stacker system forms cone-shaped piles. This “inverted windrow” method offers a major advantage: it maximizes the use of limited space by reducing the processing footprint by an estimated 60%.

Sage elaborates: “It’s almost like a windrow turner flipped upside down. The cone-shaped piles allow us to process cleaner, higher-value organic materials in a smaller, dedicated area. This space efficiency is critical for our operation.”

The Mulch Master operates by loading wood fibre or organic material into a large 19.6 cubic yard hopper using a front-end loader. Inside, a dual forward/reverse high-speed turner system agitates and mixes the material while a water spray bar precisely controls moisture levels—vital factors for successful composting.

“Just like open windrow composting, we still add water and turn the material. But the agitator inside the Mulch Master helps break up and evenly mix the material as we go,” says Sage.

FOCUS Enviro’s Ryan McParland highlights the machine’s benefits: “The Mulch Master was designed specifically to tackle light, bulky materials like compost and mulch. Its consistent material flow, aeration, and blending capabilities improve product quality while reducing fuel consumption and space requirements.”

High-Quality Organics for Horticulture and Viticulture

Repurpose It’s primary goal with the Mulch Master is to produce compost and mulch products tailored for the horticulture and viticulture markets — industries that demand premium, consistent organic inputs.

Sage explains: “We’ve been engaging with distributors in the nursery and garden sectors, as well as other manufacturers, to address a real market gap. There simply aren’t enough high-quality, cost-effective organic products available. Our Mulch Master-processed compost provides a superior alternative to typical kerbside-derived compost, yet remains competitively priced against traditional potting media components like pine bark.”

By maintaining the purity of clean organic streams, Repurpose It can create compost media suitable for sensitive applications, including blending into growing media and producing higher-end mulches. Since installing the Mulch Master in late 2024, the company has successfully processed and sold thousands of cubic meters of premium compost, with strong market acceptance and growing demand. Sage anticipates moving 20,000 to 30,000 cubic meters into the market within the next 18 to 24 months.

Integration with Advanced Equipment for Optimal Processing

While the Mulch Master is central to this new product line, Repurpose It’s broader processing operations also rely on other advanced equipment supplied by FOCUS Enviro. This includes the EDGE TRT622 tracked trommel, known as the largest track-mounted trommel in Australia, which efficiently screens waste and organic materials at rates of up to 100 tonnes per hour.

Ryan McParland comments: “The TRT622 reduces the need for reprocessing and minimizes contamination, producing clean fines for composting and other applications. Its remote-controlled radial conveyor allows stockpiling of over 1000 cubic meters—ten times more than traditional trommels—maximizing site storage capacity.”

Another vital piece is the EDGE TS80 tracked stacker, which enhances material handling by creating large, well-structured stockpiles. Its mobility and automated controls reduce labor costs and increase site safety — crucial in today’s challenging labor market.

For sorting and contaminant removal, the EDGE MPS48 mobile picking station provides a worker-friendly, enclosed environment capable of accommodating up to 16 operators. Integrated with magnets and conveyors, it efficiently extracts plastics, metals, and other contaminants, ensuring final product purity.

Commitment to Quality and Sustainability

Repurpose It’s dedication to producing premium organic products extends to rigorous quality control. The company’s on-site laboratory continuously monitors acidity, alkalinity, electrical conductivity, and toxicity levels, ensuring each batch meets stringent horticultural standards.

Sage says: “Consistent testing at every stage gives our customers confidence in the quality and safety of our products, which is essential for applications in sensitive agricultural and horticultural environments.”

A Collaborative Partnership Driving Circular Economy Success

This successful integration of advanced processing technology and operational expertise stems from a close collaboration between Repurpose It and FOCUS Enviro. The relationship has grown over time, with FOCUS Enviro supplying a range of equipment and providing ongoing support.

Sage recalls: “We trialed the Mulch Master after seeing it in action in Gippsland and consulting with industry partners in Perth. The simplicity and versatility impressed us, and with FOCUS Enviro’s support in bringing the unit onsite, the decision was clear.”

Ryan McParland sums up the partnership: “Repurpose It exemplifies what the future of recycling and resource recovery looks like — innovative, efficient, and circular. Their investment in the EDGE FTS75 Mulch Master is a testament to their leadership in transforming waste into valuable, sustainable products.”

At EDGE Innovate, we are proud to collaborate with industry leaders like Repurpose It, working together to build a more sustainable, resource-efficient future through technology, innovation, and shared vision.

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Deep Stacks vs. Windrows: Revolutionizing Compost and Mulch Operations

May 9, 2025Case Study, Compost, Latest NewsAgricultural Solutions, Bakke Ag Services, Compost Efficiency, COMPOST WINDROWS, composting, Deep Stacking, DEEPS TACKS VS WINDROWS, edge innovate, Environmental Sustainability, FTS75 Mulch Master, GreenRock Equipment, Industrial Composting, Microbial Activity, Moisture Retention, mulch production, organic recycling, Renewable Resources, Soil Health, Space Optimization, Sustainable Agriculture, Temperature Control, waste management, WINDROW TURNINGAdrian Donnelly

The Overarching Advantages of Deep Stacks in Compost Manufacturing

Deep stacks provide numerous benefits that make composting operations more efficient and productive:

Space Efficiency – Deep stacks maximize vertical space utilization, reducing the required ground area compared to windrows. This is crucial for sites with limited space or high land costs.
Reduced Moisture Loss – The compact nature of deep stacks minimizes exposure to air, improving moisture retention and reducing the need for frequent watering.
Temperature Control – The larger volume of material promotes natural heat generation, maintaining optimal temperatures for efficient decomposition.
Enhanced Microbial Activity – The controlled environment within deep stacks fosters microbial activity, accelerating the breakdown of organic material.
Reduced Turning Frequency – Thanks to better heat retention and aeration, deep stacks require less frequent turning, cutting labor and equipment costs.
Higher Yield and Consistency – Deep stacking enables faster processing of larger volumes, yielding a uniform and high-quality compost product.

A Deep Dive into the Benefits of Deep Stacking

Space Efficiency: Maximizing Your Footprint

Deep stacking significantly reduces land requirements—by up to 40%—compared to windrows for the same volume of material. This is especially beneficial in urban composting sites or areas with high land costs. Additionally, deep stacks minimize the need for extensive buffer zones, thanks to lower odor emissions and runoff, optimizing land use and reducing costs.

Reduced Moisture Loss: Conserving Resources

Deep stacks retain 20-30% more moisture than windrows, particularly in hot, dry climates. The outer layers act as a natural barrier, reducing evaporation and shielding the inner material from direct sunlight and wind. This leads to lower water consumption and decreased labor costs for watering, making operations more sustainable and cost-effective.

Temperature Control: Fueling Decomposition

Maintaining optimal temperatures is critical in composting, and deep stacks excel in this area. The outer layers insulate the inner core, ensuring stable temperatures for thermophilic composting. This controlled heat accelerates decomposition, eliminates pathogens and weed seeds, and enhances the overall quality of the final product.

Enhanced Microbial Activity: The Engine of Composting

The warm, moist environment of deep stacks creates an ideal setting for microbial activity, which is essential for breaking down organic matter. Thermophilic microbes thrive in deep stacks, leading to faster and more efficient composting while ensuring a richer and more stable end product.

Reduced Turning Frequency: Saving Time and Labor

Windrow composting requires frequent turning to maintain oxygen flow and prevent anaerobic conditions. Deep stacks, on the other hand, allow for improved thermal stratification and natural gas exchange, reducing the need for mechanical aeration. This results in significant savings in labor, fuel, and equipment maintenance.

Higher Yield and Consistency: A Superior Product

Deep stacks create an optimal environment for decomposition, leading to a more uniform, high-quality compost product. The stable conditions result in compost with consistent texture, nutrient levels, and higher nitrogen retention. This reduces the need for extensive screening and quality control, ensuring a higher percentage of usable compost.

Bakke Ag Services Maximizes Efficiency and Space with EDGE Deep Stacking Technology

The benefits of deep stacking are not just theoretical—they are transforming real-world composting operations like California-based Bakke Ag Services. When Bakke Ag sought to improve the efficiency of their composting process, they invested in the EDGE FTS75 Mulch Master, a decision that revolutionized their operations. By moving from traditional windrows to deep stacking, Bakke Ag Services achieved an impressive 60% reduction in space requirements, allowing them to maximize their footprint and significantly cut down on operational costs.

“The EDGE FTS75 Mulch Master is extremely diverse,” says Ian Baake. “We can handle raw product with ease—it never jams, never holds up. Its stacking capability is very good, creating a tidy tepee-shaped pile that drastically diminishes fire risk.” This space-saving technology, combined with enhanced moisture retention, reduced turning frequency, and exceptional material blending, has made deep stacking not just a method, but a competitive advantage for Bakke Ag Services.

Bakke Ag further adds, “The EDGE FTS75 Mulch Master is a low-cost machine that gives us a high rate of return. Its space-saving technology, reliability, and efficiencies are, in my opinion, unmatched, and I firmly believe that this machine will never become obsolete in our industry – you are not going to find a better, more efficient, and productive machine anywhere. If we are not using this technology as an industry, then we probably are not doing it right.”

The EDGE FTS Mulch Master: The Ultimate Deep Stacking Solution

Key Features of the EDGE FTS Mulch Master:

High Output Capacity – Handles large volumes of material with ease, reducing processing times.
Variable Speed Feed System – Ensures even and controlled material flow for consistent deep stacks.
Enhanced Aeration and Mixing – Promotes uniform decomposition by thoroughly blending organic material.
Adjustable Conveyor Heights – Allows operators to create taller, more efficient deep stacks with minimal effort.
Reduced Fuel and Labor Costs – Optimizes workflow by minimizing handling and reducing the need for additional equipment.

By integrating the EDGE FTS Mulch Master, composting and mulch operations can fully leverage the benefits of deep stacking. This machine not only enhances efficiency but also improves the quality and yield of compost, making it a game-changer for the industry.

Deep stacking is revolutionizing composting and mulch operations, offering unparalleled advantages in space efficiency, moisture retention, temperature control, microbial activity, reduced turning frequency, and product consistency. By adopting deep stacking and investing in the EDGE FTS Mulch Master, compost operators can significantly enhance productivity, reduce costs, and produce superior-quality compost and mulch.

Discover how the EDGE FTS Mulch Master is revolutionizing composting operations—click here to read the full customer success story.

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EDGE VS420 Waste Shredder: Turning Challenging Waste into Opportunities

January 17, 2025Biomass, Case Study, Compost, Latest News, MulchCalifornia, compost processing, edge innovate, green waste shredder, GreenRock Equipment, high speed grinders, high torque shredder, low speed shredder, mulch production, North America, shredder for sale USA, trommel screens, twin shaft shredder, USA, VS420, Waste ShredderAdrian Donnelly

Using an EDGE VS420 low-speed shredder in combination with a high-speed grinder results in major benefits. In today’s waste processing industry, companies are constantly looking for ways to maximize efficiency, protect equipment, and reduce operational costs. One effective approach to achieve these goals is by integrating a low-speed, high-torque shredder like the ever-popular EDGE VS420 as a processing step before feeding material into a high-speed grinder.

We saw this combination in operation when we recently travelled to California to meet the bosses of one of the largest family-owned companies on the West coast who operate a number of EDGE Innovate machines, including an EDGE VS420 shredder and multiple EDGE TRT622 trommels, all supplied by Greenrock Equipment, exclusive distributors for EDGE Innovate products in California and Hawaii.

For any company investing in an EDGE shredder like the VS420 (now available in Electric Hybrid), it will prove to be money well spent, as the shredder provides substantial long-term operational savings.

The major benefit witnessed at this operation was the ability of the VS420 to process feedstocks that contain tough contaminants, such as metal, rocks, or other hard objects. These high torque, low speed shredders excel at breaking down or removing those hurtful contaminants and metals before reaching the grinder. This added layer of protection has transformed the operation making their grinding process much more reliable and repeatable with a significate reduction in forced downtime.

Another major advantage of the low-speed shredder is its ability to break down large, bulky items into smaller, more manageable pieces. This preliminary size reduction creates a consistent material flow that high-speed grinders can handle with greater ease and efficiency. By avoiding clogs and jams, this setup not only increases throughput but also maximizes the quality of the grinder’s output, and it significantly reduces wear and tear on the grinder, extending its lifespan and reducing the need for costly repairs, replacements, and downtime.

By reducing the load on the high-speed grinder, the shredder enables it to operate at a steady pace, increasing the volume of material processed per hour while consuming less energy. This energy-efficient workflow is essential in today’s industry, where minimizing costs and maximizing throughput are top priorities. For example, the EDGE VS420 has an average fuel consumption of just 25 litres/hr (6.6USG/HR).

Operational flexibility with a Low Speed Shredder

All of EDGE Innovate’s range of shredders can handle a wide variety of materials that might have been turned away in the past – from highly contaminated organic feedstocks, industrial waste and construction debris to tires and mixed municipal waste.

TAP INTO NEW REVENUE STREAMS

The EDGE waste shredder here brings operational flexibility to the forefront making it possible for the business to confidently say “Yes” to a wider range of materials, diversify their offerings and allow them to enter new market segments, such as composting, recycling, and biomass fuel production. With the added flexibility to take on new applications and serve a wider client base, companies can tap into new revenue streams and improve their competitive standing. An additional key benefit of EDGE Innovate’s low-speed shredders is their ability to reduce dust. The shredders’ lower operating speeds and controlled shredding action significantly minimize the formation of fine particles, which has multiple advantages. Reduced dust production enhances health and safety by improving air quality, lowering the need for costly dust control measures.

Additionally, less dust accumulation on equipment and workspaces means lower maintenance and clean-up costs but the major benefit from this is a much cleaner, in spec final product, which is especially beneficial for applications like biomass fuel and mulch.

EDGE Innovate: A Trusted Brand

As a trusted manufacturer in the field, EDGE Innovate is committed to helping waste processing companies enhance efficiency, protect their equipment, and broaden their service capabilities with their advanced low-speed shredders. All EDGE Innovate shredders encompass a highly robust and durable design and being engineered to run at a lower rotor RPM but with high torque enables the shredders to process the most difficult of materials. In addition, all the waste shredders utilise EDGE’s Intelligent Self-Protecting control system with tramp metal cycles to prevents against asset damage and downtime, while multiple chamber configurations, screen options and cutting tools allow operators to customise their EDGE shredders to provide the right tonnage at the desired piece size.

“Integrating one of our shredders allows businesses to confidently accept a wider array of materials and applications, equipping them to enter new markets and meet evolving customer demands. While every operation has unique requirements, we believe that companies processing varied, bulky, or potentially contaminated waste streams will see clear benefits from our low-speed shredders, including increased throughput, operational flexibility, and superior product quality,” commented Greenrock Equipment’s John Connolly.

OPERATIONAL SAVINGS

Although slow-speed shredders represent an initial large investment, EDGE Innovate’s shredders provide substantial long-term operational savings. Reduced wear on grinders, lower energy consumption, minimized dust control needs, and decreased maintenance costs all contribute to significant cost efficiencies. In addition to expanding the range of materials a company can process, a low-speed shredder offers a pathway to greater revenue, helping to offset equipment costs.

Ultimately, a low-speed shredder transforms a waste processing company into a more versatile and resilient operation that is prepared to meet the demands of modern waste management. With an EDGE Innovate slow-speed shredder paired with a high-speed grinder, your waste processing system becomes a powerful, efficient, and robust solution, primed for growth and adaptability in a dynamic market.

The EDGE VS420 Shredder: Now Available with Electric Hybrid

The new VS420E Hybrid from EDGE Innovate is a breakthrough in eco-friendly shredding technology, delivering top-tier performance with a significantly reduced environmental impact. By dramatically lowering CO2 emissions, this hybrid model not only cuts your carbon footprint but also reduces operating costs and maintenance requirements. It combines the mobility of a diesel-driven unit with the environmental and operational advantages of a stationary electric shredder—all in one innovative, self-contained package. Experience minimal environmental impact without compromising on power.

About EDGE Innovate:

EDGE Innovate develops, manufactures, and markets sophisticated technologies for shredding, stacking, screening, and sorting of primary and secondary raw materials in production processes and recycling. The company’s material handling and recycling range comprises reliable, durable, and cost-saving products, including mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers, and truck off-loaders. With a commitment to innovation and sustainability, EDGE Innovate empowers its customers to shred, screen, separate, stockpile, and size a vast array of materials.

Keep up to date with EDGE’s news and events by following us on social media:

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For media inquiries, please contact:

Adrian Donnelly – EDGE Innovate Marketing Manager

E: Adrian.donnelly@edgeinnovate.com

EDGE Innovate’s Electric Waste Shredder Helps Boost Recycling Rates

November 27, 2024Case Study, Latest News, MSWconservation station, edge innovate, EDGE shredder, EDGE slayer XL, electric shredder, GreenRock Equipment, high capacity shredder, high torque shredder, household waste shredder, indoor waste processing equipment, low speed shredder, official edge dealer, radial stockpiler, recycling in california, shredder for sale California, track statcker, trommel for sale california, Trommel Screen, twin shaft shredder, waste processing equipment, waste processing equipment California, Waste ShredderAdrian Donnelly

When Conservation Station moved its recycling operation from an outdoor site to under the roof of a newly purpose built 60,000 sq ft facility it provided the perfect opportunity to invest in an emission free all electric driven waste shredder and trommel screen, supplied by Greenrock Equipment, exclusive distributors for EDGE Innovate products in California and Hawaii. As an already well-established business founded in 1979, the company has enjoyed a long and successful relationship with Greenrock Equipment which led them to the purchase of a static EDGE Slayer XL and TRM622 wheel mounted trommel screen. These two recent additions are now working in perfect harmony under the same roof with the company’s other EDGE equipment which includes a TS65 stacker and an MS50 mobile radial stockpiler.

Operating outdoors in the past, space was never an issue, but with the new indoor facility every effort is made to make the best possible use of the available area, and that’s where the compact design of the new EDGE equipment is playing a vital role. Not only is it proving to be more efficient, but more productive, too, as Conversation Station’s Operations Director Garrett Randall has been telling us. “We are in the business of processing green waste, C&D waste and other materials and since moving all of our operation into this new building we only have a certain amount of space that we can effectively utilize, which is where the compact size of the EDGE equipment has proven its worth,” said Garrett.

As the recycling and waste management industries continue to embrace greener solutions, companies like Conservation Station are leading the charge by investing in electric-driven equipment. According to John Connolly, co-founder of GreenRock Equipment, “Conservation Station’s decision to invest in electric-driven equipment reflects a growing industry trend towards reducing operational costs and minimizing their environmental impact. Electric machines are much quieter to operate, ideal for indoor processing and urban environments where noise pollution is a concern. Additionally, they are more economical to maintain with fewer moving parts, have greater energy efficiency, and go a long way to helping businesses reach their sustainability goals.”

Conservation Station’s recent acquisition of the electric-powered Slayer XL Shredder has significantly enhanced their ability to process construction and demolition (C&D) waste. As Connolly highlights, “One of the biggest wins for Conservation Station is how the electric-powered Slayer XL Shredder has enhanced their processing capabilities, especially C&D waste. The smaller footprint of the electric Slayer XL unit has benefitted the team at Conservation Station, not only by reducing emissions but also by optimizing their available working space. The smaller footprint has allowed for better organization within the indoor facility, providing more room for sorting and processing materials”.

The smaller sized product now created by the Slayer XL has enabled Conservation Station to remove much more heavy products and dirt from the waste stream, leading to higher-quality recyclables. The shredder’s efficiency has also freed up space in the facility, allowing for faster processing times and the ability to handle larger volumes without sacrificing quality. “Our new shredder has allowed us to process materials at a higher efficiency rate and now that we can shred the material to a much smaller size, we can use our indoor area much more efficiently freeing up more working space to process even bigger volumes of material,” added Garrett.

Electrically driven trommel screen

In addition to the Slayer XL, Conservation Station has also invested in an EDGE TRM622 Trommel. “We opted for the electrically driven model and it has been working incredibly well for us, making it easier to process more material with less manpower”. Intregrating the new electric-powered trommel has allowed for precise material separation, whilst its customizable parameters enables the facility to screen a greater variety of materials. “It has dramatically reduced labor requirements and allowed for a smoother, more streamlined operation”.

With an impressive 6’x22’ variable angle screening drum; the TRM622 is particularly effective for handling high volumes of waste. Its efficient screening capabilities enable the team to process materials faster and more accurately, ensuring that only quality recyclables make it through to the next stage of processing. In an industry where speed and precision are critical, the TRM622 has proven to be an essential asset.

In the highly competitive market for trommel screens in the United States, EDGE Innovate has emerged as the clear leader, with their market share growing steadily year after year. John Connolly explains why they have become the trommel of choice, “The EDGE TR622 trommel series has set the benchmark for trommel screens here in the US in terms of production capacity, build quality and screening efficiency. No competing model comes close to the design features offered by EDGE as standard such as its intelligent load management system, full remote functionality and class leading belt widths”.

EDGE STACKERS – Maximizing Storage and Logistics

Also being kept busy when we visited the Conservation Station facility was an EDGE TS65 tracked mounted stockpiler. The TS65’s design offers remarkable flexibility, thanks to its adjustable feed height and variable working angle. Its self-propelled capabilities make it easy to deploy across the entire facility for a range of tasks. Like many other sites that handle large quantities of materials; Conservation Station have utilised their tracked stacker to significantly improve their storage efficiency by creating larger, more organized stockpiles. Conservation Station’s use of stackers from GreenRock play a critical role in maximizing space and reducing the need for excess ground space. This is particularly important with indoor facilities, where space is at a premium.

The EDGE stockpilers operating at the facility minimize the need for manual material handling. With less reliance on wheel loaders and excavators, the operation here runs more smoothly, reducing bottlenecks, speeds up material handling and reduces labor requirements. With fewer moving parts and lower on-site traffic, the potential for injury is reduced, creating a safer working environment while boosting overall operational productivity.

Exceptional Product Support

“As demand and volumes increase, all of this EDGE equipment has certainly made our life a lot easier. We can process bigger volumes of waste material more efficiently and much more quickly, all of which contributes to increasing productivity on site,” said Garrett who added that the high level of service and support from Greenrock Equipment enabled the whole operation to run smoothly.

“We are very satisfied with the back-up we get from Greenrock Equipment. It’s been great and their parts availability is never an issue,” commented Garrett. “Anytime we need anything they are only a phone call away and the ordered parts arrive promptly. The team at GreenRock works closely with us to make sure we are always happy and satisfied with the service and support to enable our operation to continue without any undue hiccups.”

The combination of innovative electric-powered equipment and excellent after-sales service has allowed Conservation Station to transition seamlessly into their new indoor facility, meeting increased demands while maintaining high standards of efficiency and sustainability.

By incorporating electric-driven equipment like the EDGE Slayer XL Shredder, TRM622 Trommel, and stackers from GreenRock Equipment, Conservation Station has not only boosted its operational efficiency but also reduced its environmental footprint. Their investment has helped them meet the growing demands of their waste processing facility while optimizing space, reducing labor requirements, and achieving greater overall productivity.

As industries look toward more sustainable solutions, the success of Conservation Station serves as a great example of the benefits electric-driven equipment can bring. With the support of EDGE Innovate and GreenRock Equipment, the future looks bright for this forward-thinking recycling operation.

About EDGE Innovate:

Keep up to date with EDGE’s news and events by following us on social media:

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For media inquiries, please contact:

Adrian Donnelly – EDGE Innovate Marketing Manager

E: Adrian.donnelly@edgeinnovate.com

Bettergrow Transforms Organic Waste with EDGE Innovate

November 5, 2024Case Study, Compost, Latest NewsAORA, Australia, bettergrow, Compost, compost screener, edge innovate, Focus Enviro, John McGuinness, landfill diversion, Mark Waldron, MC1400, mobile trommel, organic waste, portal trommel, Robbie McKernan, soil enrichment, soil screener, track trommel, trammel, trommel for sale Australia, Trommel Screen, TRT622, WindshifterAdrian Donnelly

Mark Waldron, Operations and Sales Manager at Bettergrow, emphasizes the company’s innovative recycling approach at the Ravensworth site. “Bettergrow utilizes recycled green waste from Newcastle City Council to produce compost. We blend this with our solids for mine rehabilitation and agricultural purposes in pasture land,” he explained. Sustainability forms the cornerstone of Bettergrow’s operations, as they breath new life back into the AGL mine site. The importance of compost utilisation in this process is underscored by a recent study by the Australian Recycling Organics Association (AORA) which shows how compost leads to soil enrichment by replenishing nutrients and organic matter, aids in improved water retention, prevents erosion, reduces methane emissions through carbon sequestration whilst also diverting organic waste from landfill.

To enhance their recycling capabilities at the Ravensworth site, Bettergrow has partnered with FOCUS enviro, the official distributor for EDGE Innovate Equipment in Australia. The company provides bespoke solutions and top-tier equipment to support the waste and organic industries in Australia. Their services include operational training, technical support, with a large inventory of parts and consumables on hand to ensure maximum uptime for their customers’ operations.

THE BENCHMARK FOR TRACK TROMMEL SCEREENS IN AUSTRALIA

Bettergrow has invested in several pieces of advanced equipment from FOCUS enviro, including three EDGE Innovate TRT622 track trommels. These trommels are equipped with 40mm, 20mm, and 12mm screen media, which have significantly improved the efficiency and quality of the final product created. An EDGE MC1400 wind shifter, another crucial piece of equipment, effectively separates plastic contaminants from the upcoming waste timber. Bettergrow have recently added a water bath with the purpose of improving the separation of rock from the incoming timber waste stream.

The EDGE Innovate TRT622 is known for being the largest track-mounted trommel available in Australia. The units offers high production rates and exceptional screening capabilities, making it ideal for various recycling applications. Key features of the EDGE TRT622 include; a 6.9m long screen drum with variable speed and adjustable screening angle. EDGE Innovate’s leading intelligent load management system ensure’s optimum screening performance and uptime. A heavy-duty construction design and high manoeuvrability make the EDGE TRT622 the ideal trommel screen for the Australian market. The machine’s eco-power saving functionality only adds to its operational efficiency and reduced environmental impact.

INCREASING PRODUCTION WITH EDGE TROMMELS

Mark Waldron emphasized the importance of this equipment in Bettergrow’s operations. “The three EDGE trommels have helped to increase productivity and produce a much cleaner product. We can screen from 20mm to 12mm directly, ensuring a clean end product,” he explained. The collaboration with FOCUS enviro extends beyond just equipment provision. “FOCUS enviro are great help to us on site. They have trained personnel that can come out and sort out any glitches or any electrical issues and have a good knowledge in what the machines are capable of, so they can help to increase throughput with a few tweaks as well as facilitating the training of our own staff”.

Bettergrow’s dedication to environmental sustainability, combined with the cutting-edge technology and support from EDGE Innovate at it’s distribution partner, positions them as a leader in the waste recycling industry. Their innovative use of recycled green waste for mine rehabilitation and agricultural applications showcases their commitment to creating a greener, cleaner future.

About EDGE Innovate:

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Adrian Donnelly – EDGE Innovate Marketing Manager

E: Adrian.donnelly@edgeinnovate.com

AUSTRALIAN ORGANIC WASTE PROCESSOR BOOSTS PRODUCTION WITH AN EDGE TRM831 TROMMEL

October 25, 2024Case Study, Compost, Latest News, MulchAustralia, COMPSOT, EDGE trommels, Focus Enviro, fogo, fogo contamination, Integrated Waste Services, Living Earth, mulch, South Australia, TRM831, Trommel Screen, TRT622Adrian Donnelly

Living Earth Australia was launched 12 months ago, harnessing the processes, expertise, and products of the New Zealand organics industry. A subsidiary of the Integrated Waste Services Group, Living Earth Australia will bring a range of composts and mulches to the agricultural and landscape industries, as well as retail outlets.

Grace Barila, Environmental Manager, says Living Earth Australia is an opportunity for IWS Group to consolidate its organics recycling processes.
“We’re confident we can go out to market in a larger way,” Grace says.
“We’ve been processing organics for several years for councils and wanted to improve those systems. We know we can provide good quality products to help rejuvenate our soils.”

ORGANIC WASTE PROCESSING (FOGO)

Each year, organic waste in landfills generates about 13 million tonnes of greenhouse gas emissions. Australia’s National Waste Plan has set an ambitious target to half organic waste sent to landfills by 2030 and commits states and territories to roll out food organic garden organic (FOGO) collection services. The aim is to convert organic waste into recycled organic products such as compost. Through organics recycling and the return of compost back to soils, greenhouse gas emissions can be reduced but there are also additional benefits such as improved soil health and biodiversity, increased agricultural productivity, enhanced food security, and water quality. Grace says this is particularly important in South Australia where the local agricultural industry is struggling to work with depleted soils.

IWS Group, supported by environmental management company Ennovo, processes about 50,000 tonnes annually of FOGO from local councils, producing a range of compost, mulch, and soil enhancements. The products have recently been AS4454 certified. Additionally, the South Australian site meets quality assurance and quality control standards set by Living Earth New Zealand. Grace says an onsite laboratory provides real-time data to ensure products continue to meet strict standards. The site also has a native nursery where compost products are batch tested alongside the grow-out of native plants for large-scale revegetation works. Living Earth focuses on creating compost that is used as the foundational ingredient in all its mixes, helping to promote long-term soil health.
“Our ultimate aim is rejuvenating soils for future generations,” Grace says.
“Our ethos is all about sustainable development and reducing waste.

“Laboratory testing provides evidence that our products are working well according to nutrient level, moisture content and particle size grading. But at ground level, we have farmers who are noticing the difference in their crop when using our compost. Farmers love our products.”

SOLUTIONS FOR FOGO CONTAMINATION

Grace says there has been a marked increase in the amount of FOGO that needs to be processed. Living Earth Australia has restructured its facility to cater for larger volumes of waste and produce more varied products. However, contamination continues to be a challenge. While South Australia has led the way in introducing plastic bans, Grace says there’s still confusion about what is compostable and what isn’t. Plastic bags, garden equipment and pots, among other things, continue to be found in FOGO bins.

To that end, Living Earth Australia has invested heavily in machinery to help remove contamination, purchasing an EDGE TRT622 trommel screen and an EDGE TRM831 mobile trommel screen – the first in Australia – from industrial equipment supplier FOCUS Enviro.

“The TRM831 is the largest wheel mounted trommel on the market, not alone in Australia. It’s seer scale provides operators with unrivalled production rates, ideal for operators seeking to boost their production capabilities. High-capacity processing equipment, such as the TRM831 will play an important role helping Living Earth Australia meet its plans for expansion.”

The EDGE TRM831portable trommel not only guarantees huge production rates but offers ultra reliability with minimum upkeep, says FOCUS Enviro’s Ryan McParland. “Trommel screens from EDGE Innovate are simple to operate and are designed to require minimal maintenance. Customers know they will start up and consistently process large volumes of material day after day without any of the major upkeep you would associate with other products such as star screens. That’ the biggest selling feature of a machine like this.”

EDGE TROMMEL SCREENS – PERFECT FOR THE AUSTRALIAN MARKET

Like all well designed products, the EDGE trommels supplied by FOCUS Enviro are smartly designed to make operating them simple. They are loaded with a number of smart features such as an intelligent load management system that ensures the unit is running at optimum capacity at all times whilst minimizing the risk of blockages occurring, all the operator needs to do, is to keep loading in the feed stock. Full remote functionality over all major functions such a feeder speed and screening angle comes as standard, allowing the loader operator to stay in complete control from a safe distance whilst a 180 degree remote controlled radial fines conveyor reduces the need to constantly move screened material.

“To further reduce the changes of bridging or drum overload, EDGE Innovate has complimented its intelligent load management system with a larger designed hopper opening and supplied industry leading belt widths to allow a smooth flow of material through the trommel” Ryan says.

FOCUS Enviro has firmly established itself as a premier supplier of organic and waste processing solutions, not only in Australia but also in New Zealand. Many leading waste management companies trust their expertise and industry-leading products to enhance their operations. “Our service goes beyond simply providing equipment,” says Ryan. “We fully invest ourselves in our clients’ businesses, ensuring the solutions we deliver meet their specific needs.”

In the project with Living Earth Australia, FOCUS Enviro’s engineers thoroughly analysed their feedstocks, making precise adjustments to parameters like drum speed, screening angle, feed rate, and the aggressiveness of the drum lifters. They also selected the appropriate screen media to ensure the finished product met stringent quality standards—all before the final handover was completed,” Ryan explains.

EDGE TRT622 – THE TROMMEL OF CHOICE

Also with a focus on capacity, the TRT622 tracked trommel screen, the largest track mounted trommel available in Australia and has proven pedigree amongst the organic waste processors. Its heavy-duty construction design and high manoeuvrability have made it a popular choice here in Australia. With a 6.9-metre-long screen drum, it provides advanced screening options and is driven by a direct four-wheel drive system with a variable drum speed of 0-30 revolutions per minute.

Again, Ryan points to its enhanced features such as hydraulic load sensing and automatic sequential start-up that ensures ease of use and minimal supervision as to why the TRT622 as been so positively received here in Australia. Its customization has lent itself to being able to flourish in many applications. Thanks to a wide range of various aperture meshes, drum styles such as punch plate, woven mesh or fully welded punch plate drums with scrolls all of course interchangeable; has allowed the EDGE TRT622 to excel not only here in Australia but also in North America.

One of the unique features of the EDGE TRT622 trommel screen is the radial remote controlled fines conveyor that can place more than 1000 cubic metres of material in a single stockpile – almost 10 times that of traditional trommels, Ryan says.

“The EDGE TRT622 tracked trommel screen is designed for maximum productivity and has been proven in the Australian market,” Ryan says.

“It will allow Living Earth Australia to double its production capacity.”

FOCUS ENVIRO – TRUSTED PARTNERS OF AUSTRALIA’S WASTE PROCESSORS

Paul Bowden, Asset and Carbon Development Manager for Ennovo, says reliable operation for a long time, with consistency, is a critical step in Living Earth Australia’s production process. Machinery that is extremely well built for durability and minimal downtime were key requirements. Equally as important was after-sales support from a supplier with good stock on parts and who would support the servicing regimes and preventative maintenance standards.

“FOCUS Enviro had great communication throughout the procurement process and delivered the machine and critical parts on time,” Paul says.
“They also spent time with our service team and operators throughout the commissioning of the plant and made sure training and operation were set up from the beginning.”

Grace says the new equipment and partnership with Living Earth is already bringing benefits in the form of increased contracts with local councils.

Living Earth Australia products created from local government FOGO and green collections will be redirected back to the councils, closing the loop on organic waste. Bulk products are delivered to local farmers and will be stocked at IWS Group transfer stations and supply yards. As it continues to look at new initiatives to support the community, Living Earth is introducing the Hulka Bag – a convenient delivery service of its mulch and compost products in flexible cubic-metre bags.

About EDGE Innovate:

Keep up to date with EDGE’s news and events by following us on social media:

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For media inquiries, please contact:

Adrian Donnelly – EDGE Innovate Marketing Manager

E: Adrian.donnelly@edgeinnovate.com

A Slayer XL Waste Shredder Makes a Big Impact In New Zealand

September 13, 2024C&D, Case Study, Compost, Latest NewsC&D waste processing, Compost, EDGE slayer XL, Equip2, Green waste processing, mulch, picking station, Recycling equipment New Zealand, Recycling in New Zealand, sorting station, Trommel Screen, Waste ShredderAdrian Donnelly

Central Environmental has a longstanding relationship with Equip2, their trusted local distributor. “We’ve been working with Equip2 for nearly 20 years,” says Butcher, “and we rely on them not only for providing high-quality equipment but also for their excellent service and backup.” Equip2 has supplied various machinery to Central Environmental over the years, helping the company to grow, boosting their efficiency and production capacities.

The EDGE Slayer XL: A Waste Shredder Built for Efficiency

The Slayer XL has quickly proven to be a game-changer for Central Environmental. “The simplicity of use is one of the best features of the machine,” says Butcher. “If you overload it, the shredder simply reverses automatically to prevent clogging, and it consistently delivers a great product at the end.” Central Environmental has found the machine ideal for reducing large volumes of mixed waste, including timber, glass, and metal, while lowering operational costs in transport and landfill fees.

Featuring a robust twin-shaft shredder, the EDGE shredder can be deployed to process a wide variety of waste materials, from green waste to construction debris. Its intelligent load management makes it ideal for shredding material that contains a non-shreddable object, it simply self-reverses reducing downtime and more importantly protects the shredder chamber. Additionally, the machine offers customizable shredding settings, allowing operators to jump between different waste streams.

The impact of the Slayer XL goes beyond just business benefits; it’s also helping Central Environmental make a positive environmental contribution. “Reducing landfill is not just about saving money; it’s about doing what’s right for the environment,” Butcher remarks. With future plans to expand their services to include food waste recycling, the company is on track to provide comprehensive waste solutions for the wider central region. “The equipment allows us to provide solutions for multiple types of waste, not just in our local community but for the wider central region.”

Looking Ahead

With the EDGE Slayer XL playing a crucial role in their waste management process, Central Environmental is already planning their next steps. “We’ve ordered a full EDGE Innovate sorting station from Equip2 and are excited for what’s next,” Butcher reveals. The company remains committed to expanding its recycling services, ensuring they continue leading in sustainable waste management.

For those considering green waste processing or recycling, Butcher has simple advice: “You need the right gear, and you have to be 100% committed. Cheap equipment won’t give you long-term results. The investment pays off, and we’ve seen that firsthand with the Slayer XL.”

With its combination of reliability, ease of use, and environmental benefits, the EDGE Slayer XL has proven itself as a critical asset in Central Environmental Limited’s operations. Thanks to Equip2, they are set to continue making strides in sustainable waste management.

About EDGE Innovate

EDGE Innovate’s range of slow speed, high torque waste shredders are probably the most flexible and functional slow speed shredder on the market today.

Designed with strength, durability and serviceability in mind, our shredders can handle almost any material in any application. With a huge range of both rapid volume reduction and intricate piece sizing solutions available, our shredders can be employed as either a primary or secondary shredder and can be seen working anywhere from waste management companies to biofuel producers. With the recycling industry ever changing and adapting to new regulations and stringent requirements placed on MRFs, adaptability is key. Whether it is processing C&D waste, utility poles or domestic household waste, the range of shredders from EDGE can be customised to provide the right tonnage at the desired piece size.

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ANL Upgrades with EDGE Innovate Equipment

July 23, 2024Compost, Latest NewsAustralia, Australian Native Landscapes, compost equipment, compost equipment in Australia, edge innovate, Focus Enviro, organics processing equipment, Track stackers, Trommel Screen, TRT622, TS80, VS420, Waste ShredderAdrian Donnelly

Australian Native Landscapes, a leader in organic recycling and composting, operates from various facilities across New South Wales. Established over four decades ago, ANL is dedicated to transforming organic waste into valuable resources. They offer a range of services including composting, soil blending, and mulch production. Their Badgerys Creek facility, where the new EDGE Innovate equipment is deployed, processes approximately 350,000 tonnes of green waste annually. The facility here is central to ANL’s operations, processing raw green waste into high-quality compost and other finished products.

Focus Enviro: Partner in Environmental Innovation

FOCUS Enviro, renowned for its expertise in waste management solutions, has been instrumental in equipping ANL with state-of-the-art machinery. Known for their customer-centric approach, FOCUS Enviro provides reliable and innovative solutions tailored to the specific needs of their clients. The longstanding relationship between ANL and FOCUS Enviro highlights the trust and mutual commitment to advancing environmental sustainability.

Boosting Production Efficiency with new EDGE Innovate Equipment

After impressing operators onsite during a comprehensive demonstration, ANL took delivery of an EDGE VS420 at the start of 2024. The twin shaft shredder from FOCUS enviro has enabled ANL to increase their production capacity without compromising quality. Featuring a high-torque, twin shaft shredding chamber specifically designed for processing organics and timber waste, the VS420 ensures a uniform piece size and exceptional production rates all of which is achieved with an exceptional low fuel consumption. The shredder’s unmatched torque, user-friendly operational controls and load management system enhance its functionality, efficiency, and uptime, making it a perfect fit for ANL’s high-volume needs.

To fully leverage the production capacity of their new waste shredder, ANL paired the VS420 with an EDGE TRT622 track trommel, a proven screening solution throughout Australia. This robust trommel screening with class leading features has been a welcome enhancement to ANL’s equipment arsenal. With advanced screening capabilities, this trommel has become essential for efficiently separating and sizing compost materials. Its track-mounted design provides excellent mobility, allowing ANL to optimize their composting process with greater flexibility and precision.

Completing ANL’s new suite of machinery is the EDGE TS80 track stacker, which has significantly improved the way in which compost material is handled and stored at the Badgerys Creek facility. Designed to maximize stockpile capacity while maintaining easy maneuverability, the TS80 is crucial for the dynamic operations at ANL’s facilities, ensuring efficient material handling and storage.

James Myers, Operations Manager at ANL’s Badgerys Creek facility, praised the new equipment and the support provided by FOCUS enviro. He stated, “We’ve purchased the VS420 slow speed shredder, the EDGE TRT trommel, and TS80 stacker, all of which are user-friendly, produce a great product, and are very reliable. FOCUS enviro has been very good to deal with, always friendly, always reliable, and always there when you need them.”

The integration of new EDGE Innovate equipment marks a significant enhancement in ANL’s green waste processing capabilities. With FOCUS enviro’s support, ANL continues to lead the way in sustainable waste management, turning organic waste into valuable resources efficiently and reliably. This collaboration not only strengthens ANL’s operational capacity but also underscores the importance of innovation and partnership in achieving environmental sustainability.

ABOUT EDGE INNOVATE

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Color Boost from EDGE Innovate

July 8, 2024Case Study, Latest News, Mulchcolored mulch, COLORPRO 622, COLOURED MULCH, dye trommel, DYING MULCH, EDGE COLORPRO, EDGE DYE TROMMEL, MULCH COLORIZER, MULCH DYE, MULCH PROCESSING EQUIPMENT, PORTABLE DYE TROMMEL, TRC622, USA MULCHAdrian Donnelly

When the company wanted to increase production to meet a growing demand for its clean recycled soil products and coloured mulches used to beautify the Californian landscape, it didn’t think twice about approaching EDGE Innovate’s official dealers for California and Hawaii, Greenrock Equipment, for help in choosing the right machinery.

While the company had already looked at what competitors in the market had to offer in terms of coloring trommels and tracked stockpilers, it had every confidence in finding the right solution at Greenrock Equipment which celebrates its 10 anniversary next year, having been founded in 2015 by John Connolly and Shea McKiver.

“We were well acquainted with John and Shea, having dealt with them over the years, and knew that they would not only recommend equipment that would meet our needs, but would also provide the high level of service and support going forward,” commented Shawn Nutter, President Apollo Wood Recovery, which was established in 1996 to divert materials from landfill.

“Our old machine served us well, producing about 100 yards³ / hr, but it couldn’t match the growing demand for our material, so Greenrock Equipment suggested an EDGE TRC622 ColorPRO dye trommel which has exceeded our expectations. It can turn out five times what the previous machine could without any reduction in quality. In fact, the quality of the product has increased.”

Designed from the ground up for the coloring of organic materials, this self-contained portable ColorPRO dye trommel offers unmatched production rates of 500 yards³/hr and high efficiency, providing operators the highest return of any coloring system available on the market.

It incorporates impressive features such as a 2m x 6.9m (6’ x 22’) long spiral drum with a built in material detection system to ensure against color wastage, while a large hopper capacity of 12.6m³ (16.5 yards³) complete with forward / reverse feed conveyor, variable speed feeder and drum rotation allows for differing production rates.

“We are using less colorant and getting a better and more consistent coverage with the EDGE Color Trommel…”

“Quite apart from the competitive price, we have found that it has reduced our coloring costs by up to 50% which will more than pay for the machine itself. Because of its design and size, we are using less colorant and getting a better and more consistent coverage. We have more than hit our productivity targets and are currently running the machine at about 450 cubic yards per hour,” says Shawn. “Colored wood mulch helps to control weeds, keeps soil moist, improves the quality of soil over time and best of all looks bold and vibrant!”

Other notable features of the TRC622 ColorPRO include enhanced unit stability via three sets of hydraulic jack legs as standard. This feature allows operators to position the ColorPRO on uneven, soft terrain.

Additionally, EDGE’s Innovate’s ColorPRO is fitted with a tri-axle bogie complete with fifth wheel hook-up and air brakes. Transportation between sites is exceptionally easy with redeployment taking a matter of minutes thanks to hydraulic folding discharge conveyors and chassis jack legs.

Apollo Wood Recovery currently produces brown, black, red and gold mulches. They did turn out green, too, but Shawn said that was ‘quite a wacky one,’ given the uses for the product! He added: “The TRC622 ColorPRO has enabled us to increase our volumes, and we can easily double our sales and revenues with this, so we don’t have to look for any other equipment. Indeed, we will probably look at investing in one or two more.”

TS65 Tracked Stockpiler has improved efficiency and productivity ten-fold…

Along with the TRC622 ColorPRO, Apollo Wood Recovery purchased an EDGE Innovate TS65 Tracked Stockpiler which is offering the company an efficient, reliable and robust material handling solution.

The TS65 is part of the TS-series of tracked stockpilers boasting an array of design features that include a highly efficient hydraulic drive system with variable belt speed, low fuel consumption, adjustable feed height and variable discharge height and is proving to be the perfect stockpiling solution for Apollo Wood Recovery.

“It has improved our efficiency and productivity ten-fold,” said Shawn. “We don’t have to use wheeled loaders to move equipment or material around the yard as the stockpiler is on tracks and is self propelled. It far surpasses the efficiency of our loaders.”

Product Support

Downtime at the yard can be potentially costly, but that has been virtually eliminated given the support from the team at Greenrock Equipment, as Shawn explained: “A big element in our decision-making process was not just the quality of the equipment, but the fact that we know we can rely on EDGE Innovate’s distribution partner, Greenrock Equipment’s ability to have a service team here on site within an hour or two. Plus, they have a wealth of knowledge on how and where to obtain any part that may be required to maintain our efficiency and productivity.”

ABOUT EDGE INNOVATE

Bring your operation to the next level with EDGE Innovate’s range of efficient shredding, screening, turning, stacking and colouring solutions. EDGE’s versatile range of slow speed shredders, trommel screens, scalping screens, organic feed stackers and mobile colouring trommels offer unrivalled customer choice. Operators can choose from a wide range of differing chassis types, power-source configurations and bespoke options to ensure EDGE Innovate can provide the perfect unit to suit your operational needs.

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Revolutionizing Screening with the EDGE SCREENPRO S18

June 25, 2024Aggregate, Latest News2 deck screener, 3 way screener, flip flow screen, freeflow screen, screen, track scalperAdrian Donnelly

In the competitive world of material processing, EDGE Innovate stands out with our commitment to advanced engineering and practical solutions. The latest addition to our robust product line, the SCREENPRO S18, sets a new benchmark for heavy-duty, tracked scalping screens. Designed to handle the most challenging applications, the SCREENPRO S18 combines innovative features with unmatched flexibility, ensuring it meets the diverse needs of industries worldwide.

High-Performance Scalping Screen

At the core of the SCREENPRO S18 is EDGE’s uniquely engineered 18X6 high-stroke scalping screen. This powerful screen boasts a large screening area, ensuring precise separation of fines and efficient processing of material. Whether you’re working in heavy-duty applications or recycling, the SCREENPRO S18 guarantees optimal performance and productivity.

Exceptional Hopper Capacity

One of the standout features of the SCREENPRO S18 is its largest-in-class hopper capacity. Available with either a belt feeder or an apron feeder, this screen is built to handle heavy-duty materials with ease. The hydraulic hopper extensions and a folding rear door provide maximum flexibility, simplifying the loading process and enhancing operational efficiency.

Intelligent Load Management

EDGE’s industry-leading belt widths, coupled with our intelligent load management system, ensure smooth material flow and prevent surges that could lead to costly downtime. This system is crucial for maintaining continuous operations, keeping your projects on track and on budget.

Innovative Screenbox Interchange System

Adaptability is key in material processing, and the SCREENPRO S18 excels with its screenbox interchange system. This innovative feature allows operators to switch effortlessly between a conventional scalping screen and a flip flow screenbox. This flexibility ensures you have the right screen for every application, no matter how diverse your material feed.

Versatile Screen Media Options

To further enhance its versatility, the SCREENPRO S18 offers a wide range of screen media options. Whether you need standard woven mesh, punch plate, finger screens, or bofor decks, this machine can process different feed materials with remarkable efficiency. Each option is designed to optimize the screening process, ensuring maximum productivity and quality.

TRACK SCALPING SCREEN REVIEW – EDGE SCREENPRO S18

Adjustable Working Angle

Fine-tuning the machine to meet specific application needs is straightforward with the SCREENPRO S18’s hydraulic variable working angle adjustment. With an adjustment range of up to 18°, operators can easily adapt the screen’s angle, optimizing performance for any material or job site conditions.

Customizable Design for Flexible Operations

EDGE’s intuitive design philosophy is evident in the SCREENPRO S18’s fully customizable configuration. The side conveyors can be reversed or discharged on the same side, and the machine can convert to a two-way split, all without requiring additional parts. Unlike competing models, the SCREENPRO S18 can be transported in its various set-up modes, offering unparalleled convenience and flexibility.

Prioritizing Safety and Ease of Use

Safety and ease of use are at the forefront of the SCREENPRO S18’s design. It features a user-friendly control system with sequential start/stop functionality, ensuring safe operation. The remote control allows operators to manage all major functions from a safe distance, enhancing operational safety and convenience.

Superior Serviceability

Maintenance and service are simplified with EDGE’s thoughtful design. The SCREENPRO S18 provides excellent accessibility to its power unit, offering generous space for full access from both sides of the engine. A one-point service area makes daily maintenance tasks straightforward and efficient. For screen media changes, EDGE’s Screen Box Service Mode allows the screen box to be hydraulically raised, and the oversize conveyor lowered, providing outstanding access to the bottom deck screen media.

Multiple Power Options for Enhanced Flexibility

The SCREENPRO S18 offers a variety of power sources to meet your specific needs. Choose between a Caterpillar or Cummins Tier 4 Final / Stage V diesel engine for robust power or opt for the dual power configuration for added flexibility. For those looking to minimize their environmental impact, the S18E electric hybrid option combines the cost savings and environmental benefits of an electric power unit with the versatility of a traditional diesel/hydraulic system.

Ready to Transform Your Screening Operations

The EDGE SCREENPRO S18 is designed to revolutionize your screening experience. Its combination of advanced technology, versatile features, and robust construction makes it an indispensable tool for any material processing operation.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, scalping screens, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

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EDGE REVEAL NEW SCREENPRO S18 Scalper screen

March 11, 2024Aggregate, Latest News3 way screener, aggregate screener, C&D waste screener, edge innovate, electric screener, hybrid scalping screen, mobile screen, recycling screen, S18, S18E, scalping screen, screenpro, track scalper, track screenerAdrian Donnelly

Transform even the toughest feed material into profit with the EDGE SCREENPRO S18 heavy duty, tracked scalping screen. EDGE Innovate, a global leader in the design and distribution of a range of equipment used in the quarrying, port handling and recycling industries has expanded it’s offering with a product that delivers high production rates and precision screening.

VERSATILE SCREENING SOLUTION

The dynamic 18’x6’ (5.4×1.75m) two-deck screen of the EDGE SCREENPRO S18 features interchangeable flip flow and conventional scalper screens, providing unprecedented flexibility. A highly versatile screening solution, the new SCREENPRO S18 is designed to process the most difficult and demanding of applications, including aggregate, construction waste, sand and gravel, soils and organic materials. With numerous screen media options and configurations available, the EDGE S18 can be utilised as a stand-alone unit or if needed, placed before or after a primary crusher.

Impressive design features include, a low-level feed hopper, 2 or 3 way split configuration, hydraulic folding discharge conveyors to facilitate the quick transition from operation to transport and a fully integrated power unit with large service access. A user-friendly control system with sequential start/stop functionality provides exceptional operational performance and unit safety.

Offering the largest hopper capacity in its class, the EDGE SCREENPRO S18 encompasses a 1400mm (55”) wide, variable speed feeder with forward / reverse functionality. A large feed opening ensures optimum flow of material to the scalping screen. EDGE’s intelligent load management system constantly monitors conveyor load pressures and regulates feeder speed resulting in superior uptime by eliminating material overload and ensures optimum screening production at any given time. Hydraulic folding hopper extensions allow for side loading whilst a folding hopper rear door provides even further loading flexibility.

AGGRESSIVE AND CUSTOMISABLE

At the heart of the SCREENPRO S18 is an EDGE designed high-stroke scalping screen with a screening area of up to 18.3m² (21.7yds²) and a wide variable working angle to suit an array of applications. The aggressive high stroke action results in superior material separation and a generous screening area ensures precision fines separation. To ensure minimal downtime, the screenbox encompasses hydraulic lift-up functionality for a quick and efficient mesh exchange process, supported by full access walkways on both sides of the screen.

Customers can choose from a wide range of screen media options including woven mesh, punch plate, finger screens and bofor (grizzly) decks to achieve a variety of final grain sizes and to process different feed material.

Adding to the versatility of this new SCREENPRO range is its ability to interchange the highly aggressive scalping screen with EDGE Innovate’s award winning flip flow screen. This flexibility combined with numerous screen media options and configurations allows the EDGE SCREENPRO S18 to process a wide range of materials and to tackle screening applications that other conventional screens cannot, such as incinerator slag or wet, damp and sticky material.

2 or 3 Way Screening

The side discharge conveyors offer market leading belt widths and discharge heights whilst set up takes a matter of minutes. Thanks to an intuitive design, the plant is fully customizable both in the field and from the factory with side conveyors that can be reversed or discharged on the same side or converted to a two-way split without any additional parts required. Unlike competing models, the SCREENPRO S18 can be road transported in these set up modes.

To meet the demands of recycling applications, the SCREENPRO S18 can be equipped with both over-band magnets and magnetic head drums for the extraction and recovery of ferrous metals.

The oversize discharge conveyor features a heavy duty 1600mm (63”), chevron belt as standard with a combination of impact bars and rollers absorbing the impact from loading material, thus prolonging the life of the conveyor belt. The oversize discharge conveyor can be lowered to 5° to provide superior access to the lower screen deck and aids in the screen media exchange process.

The EDGE SCREENPRO S18 also offers added remote functionality for improved operator efficiency and safety. All major functions on the S18 including tracking, feed conveyor speed adjustment, sequential start up and hopper jacklegs can be remotely operated from a safe distance of up to 100m or in the comfort of the operator’s cabin.

Powered by either a Caterpillar or Cummins Tier 4 Final / Stage V ACERT engine ensures the SCREENPRO S18 drive system provides the operator with a reliably, durable and fuel efficient screening solution. An electric hybrid option, the SCREENPRO S18E further enhances cost savings and environmental benefits, combining the advantages of an electric power unit with traditional diesel/hydraulic power. Utilising a small onboard diesel engine for tracking and set up, operators can then connect to an external electricity supply once the machine is in position.

Tom Connolly, EDGE Innovate Global Sales Manager commented “the EDGE SCREENPRO S18 is a highly functional, reliable, efficient and easy to operate versatile machine that perfectly complements our other products and will serve to further raise and enhance the profile of the EDGE Innovate brand in the years ahead.”

For more information on EDGE’s new mobile scalper screen, please visit; www.edgeinnovate.com.

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Getting an Edge with a Mulch Master

February 27, 2024Case Study, Compost, Latest News, Mulch, Topsoilcompost stacker, Compost turner, EDGE FTS, EDGE Mulch Master, feeder stacker, mobile hopper, mulch stacker, mulch turner, organic stacker, topsoil blenderAdrian Donnelly

Matt Bakke, founder and CEO, started the company in 1988 primarily as a harvesting and trucking company, but over time he developed and adapted the business and in 2015 diversified into a highly successful composting operation. Today, taking a hands-on approach in the business, Bakke Ag Services has become a one-stop shop providing high-quantity silage, manure, compost, dairy cleanout, and soil amendments to a wide customer base from its location in Tulare County.

“Composting has become our main bread and butter,” says the company’s Ian Bakke. “We now run two different composting facilities in Tulare, handling raw input of materials from diaries including separated manure, and we have an offshoot operation processing agricultural green waste of different varieties, and different densities and moisture levels, combining all of those into one high quality, consistent compost product. “There was a need in our operation to consolidate space to provide us with a more effective and efficient operation, and it was that which led us to invest in the EDGE FTS75 Mulch Master. What appealed to us about the machine was its efficiency on fuel consumption, its ease of use for the operator and its space saving technology – and we can do more in much less time.

“A rough estimate on space saved by utilising the FTS75 Mulch Master is around 60%”

The EDGE FTS75 Mulch Master was supplied by official dealers for California & Hawaii, GreenRock Equipment, a specialized Recycling Equipment provider. With locations in Southern and Northern California, its co-founders Shea McKiver and John Connolly, are former employees of EDGE Innovate, so they have a winning combination of field and factory experience, giving them a wealth of knowledge of the EDGE Innovate product portfolio – knowledge that Bakke Ag Services have successfully been able to tap into.

“Providing reliable and productive equipment is one thing. What sets Greenrock apart is our dedication to provide the best service on the West Coast to our customers after the sale.” (John Connolly, Greenrock)

The EDGE FTS75 Mulch Master portable feed stacker is setting new standards in the turning and blending of organic material. It has been designed specifically for the processing of lower density, bulky materials such as mulch, compost and soils. It boasts a huge hopper capacity of 19.6yrds³ and combines traditional flipping and rotation with constant material flow to overcome issues of compaction, contamination, material bridging and risk of combustion. The variable high speed feeder conveyor enables an even spread of material and is further regulated via the double screwed forward/reverse auger. The auger fulfils two roles; it conditions material by flipping and rotation allowing the material to separate, aerate and untangle as well as regulating the flow of material and preventing material bridging at the transfer point.

“The EDGE FTS75 Mulch Master is a low cost machine that gives us a high rate of return– you are not going to find a better, more efficient and productive machine anywhere…”

Adds Ian Baake: “This piece of equipment is extremely versatile in that not only can you handle raw product with ease – it never jams, never holds up – the power it has is unreal and unmatched. We do various operations with it – from blending materials, bringing in fertilisers and gypsum and material from other mining operations to create one soil blend for our growers. You can do all that with this equipment, that’s not going to happen with other machines – with this machine you can blend and create a nice, homogenised product. It is so straightforward for the operator to use compared to other machines in its class.

“As far as composting goes, moisture is critical in the process; we always want to stay within a consistent moisture rating and luckily for us, the EDGE FTS75 gives us the opportunity to add moisture as we go, we can fine tune the moisture during the process. The machine’s spray bar is super effective and easy to use, you can adjust it accordingly. It is a simple system and is really easy to maintain – we have been running 2,000 plus hours and never had an issue with the spray bar”.

As we mentioned, one of the hazards in dealing with composting is the potential for combustion, but the design of the EDGE FTS75 goes a long was to eliminate that fire risk. “With bulk storage of compost, you are always concerned about fire hazards. That is main concern with raw material, so when we get raw material in, our process is pretty simple. We take the raw material in and process it using the Mulch Master. This process helps to break down the raw material and kick starts that initial compost phase”.

“Its stacking capability is very good, creating a tidy tepee-shaped pile that drastically diminishes the fire risk,” says Ian. “We have yet to see any major issue with this machine in that regard, so we can sleep easy at night knowing we have not only done everything we possibly can to prevent combustion, but with the EDGE FTS75, we have gone above and beyond what is needed as far as fire prevention goes.”

Ian is also very complimentary about the support and service they receive from GreenRock Equipment. “It’s phenomenal. John and Shea and their team are just incredible people to work with. Their team is incredible. Their parts and availability are second to none. They are experts in their field and only ever only a phone call away. They know the machines in and out. They understand what potential problems can arise and know how to quickly solve them.

“They visit us on site at least once a month to ensure the machine is running as it should, which is very reassuring and the availability of parts is second to none. If we ever need a wear part, it is just a matter of making the call, knowing they keep good stocks”.

“The EDGE FTS75 Mulch Master is a low cost machine that gives us a high rate of return. Its space saving technology, reliability and efficiencies are, in my opinion, unmatched and I firmly believe that this machine will never become obsolete in our industry – you are not going to find a better more efficient and productive machine anywhere. If we are not using this technology as an industry, then we probably are not doing it right”.

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Australian Organic Waste Recycler Doubles Down with EDGE Machines

November 8, 2023Case Study, Compost, Latest News, Topsoilclean and green recylcling, compost manuafacturing, Compost screening, compost turning, edge stacker, edge trt622, Focus Enviro, fogo, FTS Mulch Master, FTS Radial, organic waste recycling, Stockpiler, topsoil screening, track trommel, trommels for sale australia, waste recyclingAdrian Donnelly

With a proven tradition of managing organic waste, New South Wales based Clean & Green Recycling have utilized technologies to drive sustainability and provide a better opportunity for the environment and local communities. Established as a logistics company, Clean & Green Recycling collected organic waste from over 120 Woolworth’s stores across Australia and composting this into an Australian Standard soil conditioner product, bagged back to Woolworth’s and Big W stores; creating their first circular economy.

TROMMEL SCREEN OF CHOICE

In a move to improve site efficiencies and process more material, Clean & Green have opted for the successful combination of an EDGE TRT622 Trommel Screen and FTS Radial Deep Stacker Turner supplied by EDGE Innovate’s Australian distribution partner, FOCUS enviro.

Trusted by many waste processors in Australia, the EDGE TRT622 trommel screen is proven to provide operators with a highly reliable screening solution that offers both high throughput and superior screening results. With intelligent load management, large screening area and remote radial fines conveyor; the EDGE TRT622 has established itself as the trommel of choice for many mid to large-scale operations here in Australia.

EVOLUTION OF COMPOST TURNING

EDGE Innovate have been consistently evolving their product offering based on new waste processing challenges but more importantly on the feedback they received from their partners and end users. Based on the popular FTS Mulch Master, the EDGE FTS Radial Deep Stack Turner is an evolution of a solution to overcome the restrictions imposed by traditional compost turners whilst meeting environmental legislation. The FTS Radial incorporates a large feeder hopper, a high-speed auger and 180° radial discharge conveyor for impressive stockpiling of processed material. EDGE Innovate specifically designed the unit for the turning and blending of low density, organic materials such as mulch, compost, and soils.

In a move described by John McGuinness from FOCUS enviro as a clean (green) sweep, the requirement for one machine quickly turned to two when Steve and his team learned of what the machines, in particular the EDGE FTS Deep stack turner could produce. Johns goes on to say “it is very easy to put forward the idea of high capacity machines with low operational costs but in this case; the proof of the pudding was definitely in the eating as the FTS Radial deep stack turner handle the feed from two front end loaders with ease”.

HIGH CAPACITY ORGANIC WASTE PROCESSING

Clean & Green Recycling director Steve Rhind didn’t take long to decide that the compliment of an EDGE Deep stacker would lift their capability for delivering on demand, finished composts and soils in record time. Steve adds that “we were aware of the popularity of the EDGE Trommel Screen within our industry, most of our partners and competitors business have at least one. On a site visit with the FOCUS team to see the EDGE Trommel in action in Eastern Creek we also seen the EDGE FTS R Deep Stacker operating and knew it would be a brilliant fit for our process and material needs. The option to have the radial product conveyor, better turning of the material and stacking finished product higher was a green light for the purchase of the second machine”.

The FTSR is serving a growing number of medium to large organic recyclers in Australia. Designed in partnership with EDGE and based on Aussie client feedback, the machine offers flexibility with many end users divided on which features they utilize the most. Drivers for the purchase reported from business owners in South Australia and New South Wales with machines currently operated include reduced cycle times, water savings and a much reduced maturation footprint.

Operations manager Joel Rhind further commented on the simplicity of the EDGE FTS Radial, “when we saw the material surging off the product belt it was amazing to find out how simple the internal double augers were working to aggressively turn our compost windrows at speed. We couldn’t believe it had not been done before it was that simple. The load sensing feeder working with the onboard liquids pump meant we could accurately provide the right amount of water injected into our material consistently and without excess water loss. The results can be seen from the first bucket. The machines in combination are without any doubt a success and we now even load our finished product out with the FTS R in record time and without the worry of loaders getting too close to the trucks.”

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EDGE Innovate Trommel Screen a Game Changing Investment

August 12, 2023Case Study, Compost, Latest NewsCompost screening, EDGE TRM831, evergreen, miracle-gro, mobile trommel, pass 100, SED Services, Stuart Baldwin, Trommel ScreenAdrian Donnelly

A waste management business founded in 2005 and based in the North West of England has become one of the latest companies to invest in an new EDGE TRM31 trommel. SED Services Ltd has grown to become one of the leading companies in the waste processing sector, offering waste producers cost effective and environmentally friendly recycling solutions for non-hazardous wastes and helping to reduce greenhouse gas emissions. Earlier this year it expanded its operations with the acquisition of a state-of-the-art composting site at Kirkby, bringing to four the number of sites it now operates in the Merseyside region, the others located in Wigan, Formby and Hightown, employing a total of 180 staff.

The 10-hectare Kirkby facility is now supporting SED Services to deliver contracts secured with the Greater Manchester Waste Authority and five of the six Merseyside Authorities. The site will save some 280,000 tonnes of waste from entering landfill and has also created new jobs across the business, including plant and weighbridge operators, as well as account staff and transport personnel.

Its rapid expansion in recent times has been fuelled by growing demand for its products, not least its top quality 10mm sustainable peat free PASS100 compost, and its recent partnership with Evergreen Garden Care, the firm behind the Miracle-Gro brand in the UK. To meet that demand it has invested in what is the largest trommel of its kind, a 37 tonne TRM831 from EDGE Innovate.

THE LARGEST MOBILE TROMMEL SCREEN ON THE MARKET

Launched at America’s leading compost conference organised by the US Compost Council, it is also one of the biggest wheel mounted trommels on the market. It is fitted with a tri-axle bogie complete with fifth wheel hook-up and air brakes. Transportation between sites is exceptionally easy with redeployment taking a matter of minutes thanks to hydraulic folding discharge conveyors and chassis jacklegs.

SUPERIOR COMPOST SCREENING

With extensive stockpiling capabilities thanks to its end discharge conveyor design, screening material at 400 metres per hour, the TRM831 design prevents product cross-contamination and reduces the double handling of material. This is complimented by a remote operated, 180° radial fines conveyor which has the capacity to stockpile up to 1030m³ (1347yrd³).

By all accounts, it has been a game-changing investment for SED Services. Comments Managing Director Stuart Baldwin: “Since going into partnership with Evergreen, who operates a substantial bagging plant, demand for our products has increased significantly, so we needed a machine that could handle bigger tonnages at a higher rate. We are very good at making the products, while Evergreen excel at marketing the product, so it made sense to join forces.”

DOING THE WORK OF TWO TROMMELS SCREENS

“The EDGE TRM831 does the work of two six metre trommels, with a bigger screening surface giving us the option to process more tonnage per hour…”

“The 10 metre EDGE TRM831 does the work of two six metre trommels. The screening drum is taller and has a bigger screening surface giving us the option to process more tonnage per hour. It is so much more cost effective; rather than running two trommels, we are now running just the one.”

Its high production rate is maintained thanks to EDGE’s intelligent load management system which prevents drum overload and ensures that the trommel screen is always operating at optimum performance with minimal supervision. Enhanced trommel screening results are achieved thanks to a variable drum screening angle. Stuart says he also likes the fact it is mounted on wheels. “A static unit which is usually tailor-made for a customer would invariably be scrapped once it outgrows its use, so the fact this new trommel is on wheels gives us the option to move it from one site to another – and it always has a second-hand value, meaning you have something to trade in if you want to upgrade.

“We are also impressed by the machine as it is extremely user friendly, easy to operate, and very accessible; everything you need to get to is at hand when you open up the guards making servicing and maintenance so easy.”

A large canopy and uplifting drum bin doors give easy access to the power unit and trommel drum. A quick drum exchange is facilitated via a hydraulic sliding feeder and hydraulic raising drum cleaning brushes. This allows the operator to simply lift out the existing drum to be replaced with the various drum types available.

Powered by a 188hp (140kw) Caterpillar C4.4 Tier 4 Final / STAGE V engine, resulting in extremely low engine and noise emissions, the EDGE TRM831 incorporates a host of other impressive design features such as an eco-power saving functionality which reduces unnecessary running costs and a user-friendly HMI control panel for the easy adjustment of machine parameters.

With an impressive screening area of 57m² (613.5yds²), it is fitted with a variable speed 2.3m x 9.3m (8’x31’) long screening drum, powered via an efficient hydrostatic drive system. Screening efficiency is ensured thanks to a 9.3m (31ft) long drum with hydraulically adjustable drum cleaning brushes. The wireless remote with an operating distance of up to 100m (328’) gives the operator control over engine and feeder speed, screening angle, tipping grid cycles and full control of the radial fines conveyor including radial functionality and discharge height adjustment.

QUICKEST RETURN ON INVESTMENT

Before making the investment in the TRM831 trommel, Stuart met up with the team at EDGE Innovate and says he has been impressed by the manufacturer’s high level of service and support, and he adds: “Acquiring the TRM831 trommel has already brought us many benefits. With demand for our peat free product only going to grow, it will quickly pay for itself. If EDGE Innovate made an even bigger machine, we would have it!”

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Gippsland Soil Solutions Modernize a Traditional Process with an EDGE FTS Radial

August 9, 2023Latest News, Topsoilblended soils, FTS Radial, Gippsland Soil Solutions, organic feed stacker, premium topsoil, recycling australia, soil mixing, top soil blending solutions, top soil productionAdrian Donnelly

Investment in a new EDGE FTS Radial has allowed Gippsland Soil Solutions to vastly improve their production capacity at their Morwell processing facility. Gippsland Soils Solutions have a history of investing in their machinery fleet. By doing so they have established themselves as the leading supplier of Premium topsoil and compost soil conditioners throughout Gippsland and South East Melbourne.

Established in 2009 by Jamie and Kevin Marslen, Gippsland Soil Solutions have led the way in the production and wholesale supply of premium topsoil and composted soil conditioners serving garden supply centres throughout the local area. Drawing from their expertise in the industry, the operation based in Morwell, provides reliable and effective rehabilitation, revegetation, soil rejuvenation and dust suppression solutions for the mining, construction, agricultural and civil industries.

Blended soils such as those created by Gippsland Soil Solutions use a mixture of different soil types and can offer several benefits that can improve plant growth, soil health, and the overall productivity of agricultural systems.

MARKET LEADING TOP SOIL PROCESSING EQUIPMENT

Backed by some of the most experienced agronomists, soil science and technical support in the industry, Gippsland Soils Solutions is at the forefront of the manufacture and distribution of premium top soils. The utilization of new, innovated equipment such as the EDGE FTS Radial secures this market position.

The new EDGE FTS Radial or “The Hippo” as is fondly known as by the operating crew at the Morwell site due it’s high production rates; is utilized for the blending of premium soils. Since it’s installation the FTS Radial has vastly improved the production capacity of the site. Operators on the site can now achieve the same production in the matter of hours using the FTS Radial on what would have taken them a full day to achieve. Their old process utilised a PTO driven windrow turner and wheel loader.

The new process is a lot less labour intensive and much easier on the machinery they are using which has seen a reduction in associated wear costs. During the blending of their premium topsoil, organic matter and recycled paper compost are added for improved water and nutrient holding capabilities, which is then screened to 16-millimetre minus for product consistency and conformance to AS4419-2018.

The new unit both aerates the feed material and ensures an efficient blending of the feedstock, all achievable by a high-speed turner located in the hopper. This set up ensures that 100% of feed stock sees the turner; a process FOCUS enviro says is not possible with traditional windrow turner.

LEADING THE WAY – EDGE ORGANIC FEED STACKER

The FTS Radial was released to the market by Irish manufacturers EDGE Innovate in January 2022 with many units already performing well in North America. The unit purchased by Gippsland Soil Solutions was the first unit to be installed in the Australian market.

The FTS Radial is a portable feed stacker which incorporates a large feeder hopper, a high-speed auger and 180° radial discharge conveyor for impressive stockpiling of processed material. EDGE Innovate specifically designed the unit for the processing and blending of low density, organic materials such as mulch, compost, and soils.

“We took delivery of the EDGE FTS Radial in June 2022 and it has quickly become a vital piece of equipment for our operation, it has been utilised every week since it was installed. It is a great success story for Gippsland Soil”. Jamie Marsden, CEO of Gippsland Soil Solutions.

“The EDGE FTS Radial is perfectly suited to the requirements and objectives of Gippsland Soil Solutions. The new installation has quickly become an integral part of their business as we believed it would”.

“It is always a pleasure to work with a company that has a history of pushing the boundaries of traditional processes. The new FTS Radial modernizes a traditional process, and the company is reaping the rewards”. Gabriel Coary, Area Sales Manager, FOCUS enviro.

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Satisfying New Production Demands with an EDGE VS420

July 12, 2023Case Study, Latest News, MSWhigh torque shredder, household waste, recycling equipment, red knight 6, shorts group, twin shaft shredder, uk recycling, VS420, waste processing, Waste ShredderAdrian Donnelly

When Berkshire headquartered Shorts Group, who provide a variety of waste management services, recently secured a new contract they needed to invest in a specific machine – and they had no hesitation in turning to Red Knight 6, the UK dealer for the EDGE Innovate product range, opting for an EDGE VS420 low speed shredder.

Shorts Group have been in business now for over 65 years offering customers not only solutions in terms of waste management and recycling, but also plant & tool hire and demolition. With a core operating area of the Thames Valley but often operating far farther afield, Shorts Group aim to provide cost effective and sustainable options every time.

“Service is central to everything we do and has been embedded into the culture of the business, the longer term plan is to continue to grow whilst remaining focused on the core values of the business,” says Commercial Manager Andrew Brady, “which is why we only invest in the best available machinery on the market and the EDGE VS420 ticks all the boxes. At the risk of being cliché it does exactly what it says it should do.”

The Group’s business strategy is certainly paying dividends. Just recently they picked up a top award at the prestigious Thames Valley SME Growth 100 awards, winning the Resilience category against particularly strong competition. “Our business like many others have faced challenges over the past few years, the biggest being the pandemic and the impact this has had on not only the economy but supply chains alike. As a business we pride ourselves on being diverse and touching many different types of customers across various different sectors,” said Managing Director Gary Short. “It is a huge credit to all those that work with us, so we are pleased to celebrate this with everyone, all the hard work does not go unnoticed. Without the individual hard work and determination of everyone we would not have the business that we do today.”

As a business, Shorts have experience running shredders for a number of years across various brands, but the new contract set out specific requirements on waste size and classification, so a shredder solution that satisfied those specifications was required. The EDGE VS420 gave us the ability to meet those contractual requirements.

VS420 Easy to Maintain and Operate

“Our primary use of the machine is to shred black bag waste to sub 300mm,” says Andrew. “The operators are very complimentary of the EDGE VS420 production capacity. It is very easy to operate and maintain. As with all new equipment, however, it took a few days working with Red Knight 6 to find the optimum control parameters and loading techniques for our application but once that had been ironed out, we haven’t looked back.”

Red Knight 6’s Managing Director Paul Donnelly, who has been involved in the crushing, screening and recycling business for over 20 years, across parts of Europe and Australia, says since they were appointed by Northern Ireland based EDGE Innovate just less than a year ago, the EDGE VS420 has become one of their most popular machines, not least because of its versatility and the fact it can be used in processing a variety of different materials.

“It is the first slow speed shredder Shorts Group have acquired from us. They had looked at other machines, but decided the high capacity EDGE VS420 was the most suitable for their requirements. The machine was supplied with a full repair and maintenance contract.”

Powered via a Caterpillar C9.3B STAGE V 310Kw (420HP) engine, the VS420 has been designed around the operator to make it as user friendly as possible. All major machine functionality can be controlled remotely from the cab, essentially making it a one man operation. The twin shaft chamber design and control system ensure against downtime and material entanglement around the rotors. By keeping the rotors free of wrap round, Shorts are finding that the VS420 throughout is much more consistent whilst using much less fuel, so it is very efficient.

WASTE SHREDDER VERSATILITY

Featuring the latest EDGE Operating System with on-board load sensing diagnostics, an intelligent self-protecting control system, and an eco-power fuel saving functionality, the machine’s versatility and efficiency has proven to be an added bonus for Shorts. Comments Andrew Brady: “Due to the versatility of the machine we also have the option of moving it onto our wood shredding operation for biomass chip production. It is also easy to move across different applications. The footprint and manoeuvrability of the machine is also excellent, making it very easy to move around the yard as and when needed.”

With easy access to the engine compartment and ground level access to all the filters, routine daily maintenance checks can be carried out quickly, resulting in minimal downtime and Andrew adds: “We have a long standing relationship with Red Knight and they have provided many machines to us over the years. They offer excellent support and back up should there be any issues and they always go above and beyond in terms of familiarisation training and guidance.”

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EDGE Innovate supply vital Equipment to Saudi Arabia’s first Construction Waste recycling facility

May 15, 2023C&D, Case Study, Latest NewsC&D waste, CDW plant, Construction and demolition waste, picking station, Saudi Arabia recycling, Saudi Investment Recycling Company, SIRC, Track stackersAdrian Donnelly

Saudi Arabia’s first recycling facility for construction debris in the capital, Riyadh began operation in July 2021 as the Kingdom targets an overhaul of a landfill-dominated waste-management industry. The effort has been led by the Saudi Investment Recycling Company (SIRC), a subsidiary of the government’s sovereign wealth fund.

“The new waste-sorting and recycling facility is only the beginning of a series of similar facilities to be launched within the next three years, with a broader goal of recycling all kinds of waste, such as fertilizers, paper, plastic and metals,” Jeroen Vincent, the company’s chief executive.

PROJECT SCOPE

Located in Al Khair, north district of Riyadh, SIRC’s new plant spans an area of 1.3 million square meters for the Construction Demolition Waste (CDW) facility and has been designed to handle approximately 600 tons of construction and demolition waste per hour and achieve recycling rates of more than 90%. The recycling company wants the new facility to recycle the 20 million ton of CDW dumped and accumulated every year in vacant plots, as well as 5 million ton of annually recurring CDW disposed of in illegal landfills or old sites by 2035. The debris will be turned into materials for use in road construction and housing projects, including a 35,000-unit housing project, the company said.

WASTE MANAGEMENT SOLUTIONS FROM EDGE INNOVATE

The facility utilises innovative mobile equipment from leading European brands that can be moved between recycling sites and retrofitted to deal with various absorptive capacities according to local needs. To ensure the best quality end product and to achieve the lowest operational cost possible for the project, a fleet of track stockpilers and a mobile picking station have been purchased from Northern Ireland based manufacturer, EDGE Innovate. The EDGE brand name is intrinsically linked to the manufacturing of mobile bulk material handling and recycling solutions, all of which have been designed to improve productivity and mobility whilst minimising operator costs. Their equipment has been trusted throughout the world and is recognised for its’ built quality and reliability.

CONSTRUCTION AND DEMOLITION WASTE CLEAN UP EQUIPMENT

With the vast volume of CDW expected to pass through the new Al Khair facility, SIRC made the decision to purchase an EDGE MPS48 sorting station to support the recovery of a greater volume of material whilst ensuring the safety of their staff from the ever-increasing volume of traffic on the site.

Fitted with heating and air conditioning modules, the EDGE MPS48 picking station provides a safe and comfortable working environment for the picking team. By improving the presentation of the waste stream, pickers work to remove contaminants from the construction and demolition waste ensuring a superior recycled aggregate product that is free from contaminants. The picking station also provides the opportunity to recover additional commodities such as ferrous metal.

The EDGE MPS48 is designed specifically for multiple sized separation of mixed waste or single stream recyclable materials. Screened construction and demolition waste material is delivered onto the heavy duty feed hopper of the EDGE MPS48 sorting station. The material is then conveyed to a 4 bay double sided picking station which can accommodate up to 16 people. The pickers drop the different materials into the relevant bays below. The clean aggregate material then passes under a high-powered over-band magnet ensuring maximum recovery of the ferrous metal. The final step is a high velocity blower with chute work; allowing any light contaminants to be separated by air flow from the clean brick and concrete.

EDGE MATERIAL HANDLING SOLUTIONS

The now clean, heavy aggregates transfers over a series of crushers and screeners for the creation of different grade recycled aggregates. A series of EDGE TS-Series track stackers are utilised as linking conveyors between the mobile crushers and screeners and for the efficient stockpiling of recycled aggregates. By utilising a fleet of 5 EDGE track mounted stockpilers, Riyadh municipality have eliminated the double handling of material and reduced the over reliance of wheel loaders on the site. Using only a small percentage of the fuel burnt in comparison of a wheel loader, an EDGE track conveyor can move up to 7000 tonnes of crushed aggregate, using only half of the fuel a wheel loader would consume in an average day. The utilisation of conveyors also cuts down on the required labour, reduces the number of moving vehicles, improves health and safety concerns and cuts down on the volume of dust created by the overall project. Mounted on hydraulic driven crawler tracks, operators can easily and quickly reposition the units, allowing the conveyors to be positioned close to the waste material at all times.

Faisal Al Qahtani, Operations Manager, SIRC, said on the partnership with EDGE Innovate, “SIRC is among the leading companies in the Kingdom of Saudi Arabia that is focused on achieving a circular economy. We are constantly looking at the best technologies and solutions to secure the right infrastructure for the waste management sector. The equipment supplied and manufactured by EDGE Innovate perfectly aligns to those requirements”.

The EDGE TS-Series track stackers purchased by SIRC boast an array of design features including a highly efficient hydraulic drive system with variable belt speed, low fuel consumption, a hydraulic adjustable feed and working angle. The ability to adjust the feed point and discharge height helps to reduce material impact, dust creation and eliminates material segregation thus ensuring the quality of the processed products. A discharge height of up to 10.8m facilitates the creation of conical stockpiles of up to 742m³.

The new CDW facility at Riyadh is aligned with SIRC’s strategic plan to implement a world-class waste management system and position the Kingdom at the forefront of innovative recycling. It has provided employment opportunities to more than 160 people.

In addition to complying with the latest global practices in waste treatment, the Al Khair CDW plant is fitted with state-of-the-art systems and technologies that will allow SIRC to recycle large volumes of construction and demolition waste in future, Jeroen concluded.

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Processing C&D Waste created by Cyclone Gabrielle, New Zealand

April 28, 2023C&D, Case Study, Latest News, MSW, Natural Disaster Clean Updisaster clean up, EDGE shredder, Equip2, household waste, landfill shredding, Waste ShredderAdrian Donnelly

Few people will venture to Omarunui. It’s a private dump site, that’s not open to the public. Jointly owned by Hastings District Council and Napier City Council, but it’s here that many of the public’s belongings damaged from Cyclone Gabrielle are being stored.

Buried deep and out of sight at the very top of the mountain so that a city and its inhabitants can forget what they have been through and move on. If only it were that easy. The rebuild of the region will take months, likely even years. The removal of household waste affected by the floods is just the start. It’s early March in 2023 and public bric-a-brac litters the roadsides in affected areas of Hawkes Bay. Piles upon piles of contaminated and broken household possessions line the pavements awaiting collection by the region’s waste removal services.

The slick gravel track winding to the top of the landfill site is now more mud than gravel. Churned into sludge from the recent wet weather and the consistent flow of waste removal trucks. Their wet loads drip onto the track creating a welcoming carpet of mud and stench that’s reflective of what the populace has had to endure. Truck after truck arrives. Forty or fifty trucks a day. Once at the top, they wait patiently to dump their loads, before being waved on by the landfill staff, who are heavily kitted from head to toe in PPE and waterproof gear.

WASTE SHREDDER

Waiting to greet them amongst the sights and smells of all the debris is Tony Prosser, Machine Operator for Composting New Zealand. His company typically works in the lower North Island from sites in Kapiti, Wairarapa, and Wellington. Their specialty is producing premium organic compost, mulches, and soils from green waste. At council request they have been asked to also process Construction and Demolition (C&D) waste to assist with the Hawkes Bay clean-up. The recent diversification has seen the company purchase a new Edge Slayer XL from Equip2.

The Waste Shredder is a specialist machine that breaks down C&D material into smaller sizes so that the absolute maximum amount of waste can be packed into a landfill site. It’s an efficient way to process material and it allows waste to break down more quickly too. The EDGE waste shredder sits at the highest point of the Omarunui Landfill site. The key piece of equipment helping to erase the memories of what people have been through. To the rear of the Shredder are the piles of household items that the trucks have delivered. Tony sorts through the debris with a grab bucket attached to his 20-tonne Excavator. Using the giant claw he continually feeds the Slayer’s shredding chamber. It’s here that the rubble meets two turning shafts with intermeshed teeth that do all the work – breaking the material down into chunks that barely resemble what they were previously. The newly processed material is much smaller and compactable. Using onsite compacters, the debris can now be tightly packed down allowing Tony to fit even more into the excavation site.

Knowing there are stories behind every item, isn’t lost on him and the strain is evident by his tight set jaw. “It’s not very pleasant. You see the possessions that are coming in. Kids’ teddies. Cots. Mattresses. Everything you see in your house. It’s just gone. It’s horrendous and hard to believe until you actually see it.” Someone has to do the work though, and Tony is thankful he can help. The Slayer is a big help to him too. “There’s another shredder being used on site, but the Edge Slayer is way more powerful. It can get through four to five times the amount of material.”

“What I like about the Slayer is it’s a very simple machine that’s really easy to use. And it can fly through the material too. In ten minutes, I can easily clear a bulk forty-foot walking floor trailer.”

LANDFILL PRESHREDDING

The machine has different settings for different types of waste. There’s a mixed waste mode for general C&D waste, a compost and green waste mode, and one for mattresses and carpets too. All of these are useful and can be operated from a remote, allowing Tony to be a one-man band and operate the Slayer as he feeds it from the cab of his digger. Seeing the gains from the Slayer XL has given Tony a new perspective on how landfill sites across New Zealand should be processing waste material. “Once different landfills see what we are doing here it will change the way they deal with waste. Reducing, recycling, and screening rubbish the way we are doing it with the Slayer is something the industry needs to embrace.”

– Article by Alex Wall & Photos by Daisy Thor-Poet, EQUIP2

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EDGE Innovate – The ‘Go-to’ for Trommel Screens

March 2, 2023Case Study, Latest News, MulchCALIFORNIA WASTE, EDGE Trommel, GREENROCK, ORGANIC WASTE PROCESSING, organic waste recycling, recycling equipment, Trommel, Trommel Screen, VIRAMONTES EXPRESSAdrian Donnelly

When Henry started this business more than four decades ago, he bagged all of his products by hand. Today, Viramontes Express owns a fleet of walking floor trailers, transfers trucks, roll-off trucks, horizontal grinders, tub grinders, trommel screens, and stacking conveyors. The company owns and operates from its own land in the Chino area of Riverside County and provides wood products throughout the Pacific Coast.

Viramontes Express is at its core a small family-owned business with traditional American values of hard work, personal responsibility, and perseverance. “We’re very proud of him,” said Henry’s daughter Suzana who helps drive the direction of the company today. “He built this from a truck and a trailer to being what it is today.” Helping the Viramontes family business achieve consistent growth since the 1970s has been the repeated investment in the most productive equipment available for the particular sector of the business in need.

HIGH CAPCITY TROMMEL SCREENS

The screening operation of the company is critical to the production of the many soil amendment products Viramontes Express makes. To achieve reliability and consistency in this sector of their business, they choose to use multiple EDGE Tracked Trommel Screens (currently 5 in their fleet). Steven Viramontes who is in charge of Operations said,

“We’ve had lots of different branded screens over the years, but out of all of them the EDGE is by far our favourite. EDGE is our ‘go-to’ for screens.”

They pair their screens with the EDGE Stockpiler range also to reduce unnecessary movement on site, ultimately furthering their goal of maximizing production.

Viramontes purchased their first EDGE screen in 2016 after meeting with the local dealer Greenrock Equipment. Suzana said on the whole process with Greenrock, “When we first demonstrated the EDGE trommel screen, both Shea and John visited our site where they took us through the workings of the equipment. We were really impressed with the screen and the entire sales process. Everything about the equipment, from the price to the quality, is great and the customer service provided by GreenRock Equipment has been awesome, and continues to be so, which is why we had no hesitation in adding more EDGE screens to our operation.

SUPERIOR SUPPORT FROM GREENROCK & EDGE

Greenrock Equipment was formed in 2015 with the intention of providing superior customer service to the growing Organics Materials Recycling Industry in the US West Coast market. Both the company’s founders John Connolly & Shea McKiver come from an engineering background and their focus has been on improving the efficiency of their customer’s operations while keeping the uptime of the equipment high. Greenrock now has a large stock of spare parts, service capabilities throughout the state and holds a stock of over 25 machines at all times.

John Connolly said: “We want to bring value to our customers, who range from family businesses to multinational corporations. Greenrock aligns itself with the mentality of Henry Viramontes that hard work is the only sustainable way to help you grow. We work hard for our customers and if our goals are in alignment with the people we do business with, we all make money together allowing us to raise the next generation with the same values.”

ORGANIC RECYCLING EQUIPMENT FROM EDGE INNOVATE

On the EDGE equipment, Greenrock owner Shea McKiver said, “We supply the full range of EDGE Waste Shredders, Screeners, Sorting Equipment, and Stackers. Our focus on uptime of equipment is made a lot easier by the direct line of help we have at the factory in Ireland. EDGE has been a fantastic partner for us since we formed 8 years ago and we look forward to growing our business along with them over the coming years.”

SATISFYING THE GROWING DEMAND FROM THE ORGANIC WASTE SECTOR

Viramontes and Greenrock are positioned well going in to the future to help in satisfying the California state governments SB-1383 legislation. Material inflow has increased, fuelling demand for further investment in Greenrock’s equipment. SB 1383 set a statewide goal to divert organics from landfills and mandated jurisdictions to develop organics recycling programs to meet this goal.

Commenting on the US West Coast market, Darragh Cullen, EDGE Innovate Managing Director, said: “With John & Shea, we have two hard working, self starting & family oriented individuals who are motivated to help their customers navigate the ever evolving business and legislative landscape in California. They have built a loyal customer base in the organics industry there and we have no doubt that they can further develop this to align with the states SB1383 recycling goals. We will continue to invest whatever we need to support Greenrock Equipment and the West Coast market.”

Henry Viramontes’ journey from rags to riches is a classic story of how the American Dream is possible and achievable if a person stays true to their honesty of hard work ethics and family values. He continues to work daily, providing leadership and direction to everyone he interacts with and has grown something that will live on for generations to come, Viramontes Express.

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EDGE RECYLCING SOLUTIONS – DRIVING THE CIRCULAR ECONOMY WITH AUSTIP RECYCLING

February 28, 2023C&D, Case Study, Latest News, MSWaustip recycling, Australia, circular economy, commodity recovery, picking stations, recycling plants, Recycling Solutions, sorting station, Trommel Screen, waste processing, Waste Shredder, waste to energyAdrian Donnelly

To deliver high rates of resource recovery and to supply quality recycled products and landscaping materials, Austip Recycling have invested in an EDGE Innovate designed mobile recycling plant from Australian distributor, FOCUS enviro at their Riverstone waste recycling centre.

BOOSTING RECOVERY WITH EDGE RECYCLING SOLUTIONS

When the Austip recycling team were researching what the right equipment would be for their application and material profile, they leveraged the experience that FOCUS enviro had illustrated through installing multiple waste recovery plants in Sydney and throughout Australia. The mobile system FOCUS enviro recommended would allow Austip Recycling to adapt the set-up to local market conditions.

The investment at the Riverstone recycling centre features 3 pieces of high-powered EDGE Innovate equipment including an EDGE TRT622 trommel screen, a Slayer XL shredder and 4 bay picking station, which work in harmony to ensure effective processing at each downstream stage. The plant utilizes a combination of mechanical and manual separation technology to ensure efficient waste recovery. After initial pre-picking to remove visible items such as large slabs of concrete and metal, the material is pushed into the shredder. In addition to standard shredding, the machine features a heavy-duty magnet that removes metals for later recovery. The material then moves through a trommel that separates soils and fines for classification and disposal. The remaining material – anything larger than 20 millimetres – is sent to the picking station. At the picking station light materials such as plastics and cardboard are separated, with heavier materials including metal, concrete, brick and timber dropped into under-side bins. The entire system barring the picking station is tracked. This provides added flexibility, allowing Austip Recycling to adapt and adjust processes to meet changing needs and waste profiles.

“The new EDGE Innovate designed recycling plant has contributed greatly to our ability to divert large volume of waste from landfill. It has allowed the team to extract the maximum amount of useful material from the incoming waste, allowing us to recycle in excess of 95% of all materials received at our Resource Recovery Centre” Joshua Berardinelli, Austip Recycling Operations Manager.

EDGE RECYCLING SOLUTIONS – CUSTOMISABLE AND SCALEABLE

Due to the variable make up of demolition waste it is vital for any processing solution to be highly adaptable. It is for this reason that each EDGE mobile product is completely customised to meet the operators exact requirements and are fitted with highly adjustable components such as differing screen media, screen angle, belt speeds, magnet height and location, cutting tools and so much more. Furthermore, as EDGE Innovate’s recycling range is entirely mobile, operators have supreme flexibility on how they are utilised and enables them to scale or adjust the plant to meet their changing requirements. Additional benefits include same day set up, ease of position and relocation as well having the ability to run an EDGE product independently or as an integral part of an existing process.

John McGuiness, Focus enviro commenting on their latest installation, “obtaining the quickest return on your capital investment depends on how quickly operators can be up and running, and the volume of commodities that an operator can recover from their waste stream. EDGE Innovate’s range of mobile solutions are tried and tested in Australia, are quick and easy to install, require no on-site civil works, represent a low capital outlay and are proven to achieve high commodity recovery levels”.

“It is brilliant to see another valued FOCUS enviro customer reaching fantastic recovery rates from C&D material, diverting large volumes of material from landfill and assisting in creating a circular economy. The EDGE Innovate recycling system allows the team to achieve excellent recovery rates, with all maintenance and training provided by the experienced team at FOCUS team. Credit to the Austip Recycling for running such an efficient, flag ship operation, and always striving to meet the highest standards for their customers waste streams”.

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New Waste Shredder & Trommel Screen Gives a UK Waste Recycler the “EDGE”

November 10, 2022Biomass, Case Study, Compost, Latest Newsbloomfield compost, compost processing equipment, Compost screening, green waste shredding, screening equipment, Trommel, Trommel Screen, twin shaft shredder, Waste ShredderAdrian Donnelly

Bloomfield Composting was established about 15 years ago and takes in green waste and wood and forestry waste from a number of sources to produce not only PAS 100 compost and BS3882 multipurpose topsoil, but also biofuel and pellets used in power stations and for other applications. Nigel Gill became Managing Director of Bloomfield Composting just over a year ago, having a wealth of experience in the waste recycling and demolition sectors, working for some 30 years alongside David Humphries of the Humphries Holding Group of companies. Today, as an independent, privately owned and managed company, Bloomfield Composting’s facilities are considered to be among the best in the country, taking in general green waste from local authority civic amenity sites, wood waste from demolition sites and forestry waste from tree surgeons and arboriculturalists.

EDGE Innovate supplied the UK company with an EDGE VS420 slow speed shredder and an EDGE TRT620R tracked trommel which have been earning their keep for some months now without any hitches.

Featuring an intelligent operating system which incorporates tramp metal protection that provides the ultimate protection from contaminants and prevents asset damage, the fuel efficient EDGE VS420 is a high capacity, high torque, twin shaft waste shredder that is ideal for the processing of a large array of materials including green waste, MSW, C&D waste, biomass and end of life tyres. Its versatility can be attributed to the fact that a number of shredding programmes and chamber configurations are available. At its heart are twin synchronised, high torque shredder shafts which can be customised to suit a customer’s exact application and desired product piece size. EDGE’s twin shaft design provides exceptional material intake, ensures less wear, promotes self-cleaning and prevents material wrapping even in the toughest of applications, as Bloomfield Composting quickly discovered.

A Waste shredder that is robust, operator friendly, versatile and fuel efficient

“After discussing our specific requirements with the team at EDGE Innovate, we took delivery of the VS420 waste shredder early last year and added the TRT620R track trommel screen several months later,” says Nigel Gill. “We needed a shredder that was robust, operator friendly, versatile and efficient to process a variety of wood waste, a lot of which contained metal such as nails, hinges and door handles. It also needed to break down other difficult waste like tree stumps and roots before putting the material through the high speed shredder, and the VS420 fits the bill perfectly with its different programme options and settings.

“The operator likes the VS420 because its design is not overly complicated, and it can be controlled remotely from the cab of his excavator, so it is essentially a one man operation; he actually runs two shredders and a screener all from the remote. By putting the shredder into reverse after so many turns, it helps keep the rotors clean and if they are kept clean, you will be cutting back on power and using less fuel, so it is very efficient.”

He added that with easy access to the engine compartment and ground level access to all the filters, routine daily maintenance checks can be carried out quickly, resulting in minimal downtime.

Complementing the VS420 high torque shredder is the EDGE TRT620R track trommel. With its heavy-duty construction design and high manoeuvrability, it has proven to be perfect for Bloomfield Composting as it is well suited to handling biomass, soil and compost, as well as construction and demolition waste.

“EDGE Innovate were very accommodating when we asked for some modifications to the trommel,” says Nigel. “We don’t tend to shred the kerbside collected green waste when it comes into our facility, it goes straight into windrows, but there tends to be quite a lot of oversize now and again and it was catching on the chute, so we had changes to the system to compensate and it is performing brilliantly.”

EDGE Trommel Provides the ability to Track, Screen and Stack material simultaneously

The EDGE TRT620R has a unique feature of a remote operated, 180° radial fines conveyor which has been combined with the ability to track, screen and stack material simultaneously. This functionality allows for enhanced production capacities, reduced material handling and the ability to create large radial or windrow stockpiles.

The positioning of the radial fines conveyor whether at 0° or 180° allows the TRT620R to have the same small footprint of a side conveyor trommel format but with a much superior product separation and reduced material contamination.

Another notable bonus is that it can accept several other trommel manufacturers’ drums, enabling operators to take full advantage of their existing drum stock. A quick and simple drum exchange procedure is facilitated via an innovative sliding feeder design and double sided 180° swinging drum doors allowing the screening drum to be exchanged in a matter of minutes.

“We hadn’t dealt with EDGE Innovate before acquiring these two machines, but they’ve been very supportive, although to be honest we haven’t had any issues since putting the shredder and trommel to work; they’ve been reliable and have been performing very well,” says Nigel.

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A Green Waste Game-Changer for Veolia, Australia

March 8, 2022Case Study, Compost, Latest NewsCompost, compost processing, EDGE FTS, EDGE Mulch Master, EDGE Trommel, garden waste recycling, green waste, organic feed hopper, organic waste recycling, stacker, Stockpiler, Suez, Suez Australia, track trommel, Trommel ScreenAdrian Donnelly

The incorrect disposal and storage of green waste is a widespread issue in the waste sector, necessitating the need for alternative forms of processing and treating of green waste. Veolia’s (previously owned by Suez) Eastern Creek site, in New South Wales, uses modern technology, machinery and skilled operators to provide sustainable outcomes for the local supply of green waste. Teri Te Whiu, Site Supervisor says the operation is helping to establish a circular economy, a priority area for Veolia but one which is still an emerging market.

“We receive green waste material which we then recycle into top dresses and garden mixes and then distribute back to the community,” Teri says. “These products are mainly coming from community parks, councils and transfer stations, as well as landscapers.” Teri says the Eastern Creek green waste service not only diverts materials away from landfill but also reduces the volume of methane gas released into the atmosphere in a double win for the environment

Once received, green waste is sorted on site at the Eastern Creek picking station. It is here that contaminants such as paper and plastic are removed, to enable efficient processing. Kerbside collections are also received at the site. Teri says it is at local council kerbside collections that green waste can become contaminated. She says this contamination, in many cases, can be attributed to a lack of knowledge surrounding the correct disposal of green waste. “Education is proving to be effective for streams such as cardboard, plastic and FOGO, but there is still more that I believe can be done to educate the community on the importance of responsibly processing green waste. “If there was a greater understanding it would change the whole process. We spend a huge amount of time sorting through rubbish at our picking station.”

THE IMPACT OF COVID-19

Teri says the facility came under greater pressure in 2020 during the COVID-19 pandemic. She believes that an increase in participation in mowing of lawns, gardening and tree maintenance during COVID-19 lockdowns led to a significant rise in green waste volumes received at the facility. “The demand placed on our facility hit us hard and fast,” she says. “The tonnage of material which was coming in increased substantially. We also had to take in products from nearby transfer stations so they could sustain their operation.”

The influx of green waste materials also placed greater pressure on the storage capacity of the Eastern Creek site. New South Wales Environment Protection Authority regulations meant that stockpiling was limited at the site. Teri says the culmination of these factors meant efficiency was paramount. “One of the biggest challenges for our operation is limitations on stockpile heights. Currently we are only able to stack materials up to four metres,” Teri says. “Once we did start receiving larger amounts, the four-metre restriction put pressure on the facility.

“With this large amount coming in there was also the risk of fires due to the large amount of stockpiling. Processing efficiency was definitely an important aspect.”

GREEN WASTE PROCESSING UPGRADES

Teri says it was the culmination of these factors that led management to look at acquiring new machinery. An infrastructure update was also required to support the skilled workforce needed to process material quicker, reducing downtime at the site. “Mid 2020 was when we first started looking for machines,” Teri says. “We had just completed a round of organics processing, which allowed us to have more room on site to begin processing larger sales and composting orders. “After the first surge of COVID-19 we realised that it would be better to have a proactive approach. So, I was looking for a machine which would alter our actual footprint on site, to satisfy our needs,” she says.

It was during this period that Teri came across EDGE Innovate’s FTS65 Mulch Master. The FTS65 Mulch Master encompasses a bespoke hopper complete with a forward/reverse auger which it combines with a high speed discharge conveyor thus ensuring an even spread of material. It also removes the need for separate feeders and stockpile units.

Teri says the introduction of an FTS65 Mulch Master at Eastern Creek has added greater flexibility to the site’s operation. “The FTS65 Mulch Master is the new break through machine in our Organic operation”. With an average throughput of 500m³/hr the FTS65 Mulch Master has allowed us to increase our ability to turn material in comparison to what was achievable with the plant we currently operate. Its design provides optimum aeration of feed stock resulting in a dryer final product.

“For me, it gives me the ability to manage run-off and leachate better. It really contributed to our ability to adhere to EPA regulations on site,” she says. “The throughput on the machine is also very fast.”

Teri says a windrow turner machine which was elevated and on tracks was previously used at the site. The windrow turner requires a concrete hardstand and windrows need to be a certain width, height, and size. In contrast, the FTS65 Mulch Master is designed for quick and easy transportation, while its unique hopper design ensures 100% of feed stock sees the turner – a process not possible with traditional windrow turners.

“The Mulch Master enables us to have greater mobility in our operation, so we are able to drive that machine into the windrow, rather than taking time to displace the machine like the windrow turner,” Teri says. “It greatly reduces downtime”.

AN EYE CATHCING FEATURE

Teri says that purchasing a second machine from FOCUS Enviro was not planned. But when she and her team went to learn more about the EDGE FTS65 Mulch Master, another product caught her eye. “Initially when I went to FOCUS Enviro, I was going to have a look at the FTS65 Mulch Master, but we also came home with a TRT622 Tracked Trommel,” she says.

“When we got there, we were shown the 180° radial stacker on the TRT622 Tracked Trommel. At that point we decided to go with that product as well. I was immediately sold on that feature alone.” The TRT622 offers up a number of beneficial features including a unique load sensing hydraulic drive system, eco-power saving functionality which automatically reduces engine speed when material is not detected and a user-friendly control panel to suit varying applications. The TRT622 Tracked Trommel can process a wide range of waste streams, including C&D, industrial and skip management.

Its 22-foot-long drum enables the TRT622 to produce a much higher capacity throughput to the trommels we are used to; with average production rates of 100 tonnes per hour being achieved. The longer trommel barrel also results in the material spending more time screening so less oversize material carrys over to the fines product. In turn, this means less material having to be reprocessed so less double handling. The screening angle of the TRT622 Tracked Trommel is adjustable, again providing added flexibility for operators. Teri says the size and remote capability of the machine are also standouts. “The Tracked Trommel itself is actually larger than the other trommels we have on site,” she says. “The remote stacker was another selling point for me. We have stackers on wheels at the site which we move with loaders. Once I saw that this product can be accessed remotely, while our workers are inside their loaders, filling the screen itself, for me that was a game changer.”

Teri adds that ease of operation is an essential pre-requisite, which both machines comfortably satisfy. “The machines on our site need to be user friendly. Our operators need to be able to look at a machine and understand its basic functions. These machines are very straight forward,” she says. “We have a large number of machines at this site, and the EDGE products have performed as good, if not better, than anything else we have in use out there.”

GREEN WASTE EQUIPMENT SUPPORT

Teri says that FOCUS Enviro “is never too busy to help” when it comes to modification and maintenance requirements of the machines, although she says both machines have required minimal servicing. “We purchased the Trommel in May last year and the machine has already accumulated 1300 hours of use. The Mulch Master has been in operation for approximately 700 hours. There has been very minimal downtime during this period”.

“For any required upgrades we have requested, EDGE’s distributor, FOCUS Enviro has been at hand to supply the parts and support. My site now considers FOCUS Enviro a part of our team. They have come out and created great relationships with our operators, as well as myself.”

EDGE INNOVATE ORGANIC WASTE SOLUTIONS

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. When it comes to processing organic waste, EDGE Innovate offers a full range of slow speed shredders, trommel screens, material classifiers, picking stations and stacking conveyors. Our entire Recycling Range of equipment has two design principals at their core; to ensure maximum uptime and to minimise operating costs

EDGE INNOVATE STOCKPILER CUTS COSTS FOR MOBILE CRUSHING & SCREENING SPECIALIST

June 28, 2021Aggregate, C&D, Case Study, Latest News, Sand & Gravelcontract crushing, EDGE TS-Series, EDGE TS80, track conveyor, Track stacker, tracked stockpilerAdrian Donnelly

Its core business is mobile crushing and screening, with the capabilities to crush up to 1,500 tonnes per day and can handle any size of task – from 200 tonnes up to 200,000 tonnes. It is also able to deliver crushed stone or concrete and aggregate to sites for reuse or recycling.

As its business expanded, the company, which is based at Scarva in County Down, has invested heavily in plant and machinery, the latest acquisition being an EDGE TS80 tracked stockpiler which is earning its keep on a variety of projects across the country.

It has been a great investment, as John explains: “We are very happy with the design and build quality; it was also competitively priced which made it even more attractive. As a growing business, investing in new plant and machinery is an ongoing process,” says John, who takes a fully focused ‘hands on’ no nonsense approach to the business. “Providing a service that meets and exceeds our customers’ requirements is our top priority, so having the right equipment to do so is essential.”

MOBILE STOCKPILING ADVANTAGES

So, what’s he like about his new acquisition? “There were three things that influenced my decision to buy the stockpiler – to cut our fuel bill, to become more competitive as it eliminates the need for a loading shovel and to reduce manpower,” says John, whose attention was drawn to EDGE Innovate last year with the launch of the EDGE TSR80, an 80ft long track mounted conveyor with radial stockpiling functionality.

It has made my operation much more productive, efficient and cost effective. With the EDGE Innovate stockpiler I can, on my own, do a weeks crushing work up to 7,000 tonnes “using less than half the diesel that a shovel could burn through a day”.

John uses the EDGE Innovate stockpiler along with a Sandvik QJ241 mobile crusher. “The two pieces of equipment perfectly complement each other on many of the projects I am involved in. The stockpiler is easily transportable; it simply folds up and can be moved on a low loader, which is ideal as our work regularly takes us to various sites up and down the country.”

EDGE TRACK STACKER FEATURES

Taking a closer look, the EDGE TS80 tracked stockpiler, a versatile conveyor that can be used in a wide range of applications, boasts an array of design features including a highly efficient hydraulic drive system with variable belt speed, low fuel consumption, adjustable feed height and variable discharge height.

Designed to work in the harshest of environments, it can be continually fed by any crusher, screener or shredder with a rapid set-up time and impressive stockpiling capacities.

As John mentioned, moving it around the work area is easy thanks to its hydraulic driven crawler tracks, while its hydraulic head and tail fold for quick and efficient transport between sites.

Other notable features include:

Hydraulic adjustable feed height reduces impact and dust creation.
Eliminates material segregation and ensures stockpile meets required specification.
Discharge height of up to 10.8m (35’9”)
Create conical stockpiles of up to 742m³ (970yds³)
Power source options available: Diesel /Hydraulic, Direct Electric, Diesel Genset.

The new tracked stockpiler is a significant investment for us, but it is already paying dividends,” says John, who adds that being able to deal direct with EDGE Innovate was a bonus. “The whole process was hassle-free and delivery was made earlier than originally stated. The service and support could not be faulted.”

EDGE Innovate’s range of material handling equipment offers operators an efficient, reliable and robust material handling solution. The EDGE brand name is intrinsically linked to the manufacturing of tracked and mobile stockpilers, feeders and radial track stockpilers, all of which have been designed to improve productivity and mobility whilst minimising operator costs. We offer the most cost effective and efficient way of stockpiling or transferring material on the market today.

Learn more about the EDGE Innovate’s Material Handling Range range by clicking here

This article was first published by PLANT & CIVIL ENGINEER

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Nakhodka Commercial Sea Port has taken delivery of customised mobile bulk material handling systems

June 24, 2021Case Study, Coal, Lime, Ores, Latest NewsBulk material handling, Coal conveyors, conveyors, EDGE FMS, EDGE telescopic conveyors, mobile conveyors, port handling equipment, ship loading, stackers, stevedoring equipmentAdrian Donnelly

The Nakhodka Port is one of the largest stevedoring companies in the Far East of Russia, which is connected to all points of the Eurasian continent by rail, assisting in both directions in the flow of goods between Asia and Europe. The port has a daily capacity to unload up to 500 rail wagons containing various cargoes, and in the year ended 31 December 2016 the port handled approximately 10 million tons of cargo.

THE CHALLENGE

The major objectives of the Nakhodka Commercial Sea Port Project are to reduce dust contamination, removal of ferrous metals from the cargo and to improve loading efficiencies. EDGE innovate have supplied two conveyor trains systems, one to be utilised at the port’s Coal Terminal and the second to go online in the 2^nd quarter of 2021 at Nakhodka’s Universal Cargo Terminal. The conveyor trains are designed for closed transportation of bulk cargo from rear to cordon warehouses of the port with a parallel three-stage cleaning system for the removal of ferrous metal inclusions.

THE SOLUTION

EDGE Innovate have supplied multiple mobile conveyor trains with each conveyor train consisting of, two cusotmised EDGE FMS feed stackers, one MTS140 telescopic conveyor and a bespoke EDGE RTS100 track mounted, radial stacker.

The two EDGE FMS mobile feeders are fitted with vibrating live heads, high capacity overband magnets and dust covers. Loaded directly via large wheel shovels, the FMS mobile feed hoppers ensure a controlled flow of material. The vibrating live heads ensures the delivery of ‘in-spec’ product with the rejection of oversize material. The high powered, height adjustable magnet fitted on the FMS provides the first stage of ferrous metal removal from the coal cargo. A bespoke dust cover on the unit’s discharge conveyor reduces dust contamination.

Material is transferred onto an EDGE MTS140 mobile telescopic conveyor which has also been enclosed with steel dust covers and spray bars to further reduce dust contamination. Boasting an array of design features, the MTS-Series spans a massive 140ft (42m) and encompasses two conveyors, an automated stockpiling control system, variable discharge height and is powered via direct electric. Cargo transferred by the MTS140 telescopic conveyor is feed into a bespoke cascade feed hopper fitted to an EDGE RTS100 to further reduce dust creation. The EDGE RTS100 is equipped with an automatic stockpiling program allowing it to create a large radial stockpile and to adjust discharge heights automatically. The third and final clean of the cargo is facilitated by a height adjustable, high power magnet found on the RTS100 conveyor. The total capacity of one conveyor train is 900 tonnes per hour.

OPERATIONAL SAFETY

With automatic stockpiling capability, the train of EDGE Innovate conveyors allow for the loading/unloading of cargo at the highest efficiency, reducing truck and wheel shovel traffic on the quay and the associated risks from additional moving vehicles. Additionally, the entire complex of conveyors supplied by EDGE Innovate are synchronised, allowing one operator to control all six conveyor units from a single central console.

ABOUT EDGE INNOVATE

With over 20 years’ experience of manufacturing mobile conveying technology, EDGE Innovate has developed expert knowledge in the design and installation of bulk material handling systems. Depending on the stockpiling method, loading method, the type of material being transferred, throughput and the requirement of mobility; EDGE Innovate can supply either fixed, mobile, tracked and track radial conveyor formats with various production rates. Ultimately, EDGE’s bulk material handing range of equipment will aid ports to maximise their production capacity, reduce the double handling of cargo, increase operational flexibility and improve operator safety.

Learn more about the EDGE Innovate’s Bulk Material Handling Range by visiting edgeinnovate.com

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Cleanaway Place their Trust in Mobile Recycling Solutions from EDGE Innovate

May 10, 2021C&D, Case Study, Latest NewsC&D waste processing, picking station, recycling, shredder, Slayer XL, sorting stations, Trommel, Waste Management Solution, Waste ShredderAdrian Donnelly

BOOSTING BROOKLYN

As the first step in a state-wide revamp of Cleanaway’s Victorian operations, David and his team recently invested in an EDGE Innovate designed mobile recycling plant, with the goal of transforming the company’s Brooklyn Resource Recovery Centre into a resource recovery powerhouse. “With landfill levies rising, we recognised the need to adapt to market requirements,” David says. “We went through and identified that there was real potential to recover more from our transfer stations and really invest in increasing our recovery of materials that would otherwise go into landfill. “We’ve been through a journey to review that and identified sites such as Brooklyn, where we could start recycling significantly to avoid landfill and improve our business going forward.”

The EDGE Innovate plant, which was installed by FOCUS Enviro in late January, draws on two similar installations at Cleanaway’s New Chum Landfill in Ipswich and Willawong Recycling and Transfer Station in Brisbane. “We were researching what the right equipment would be for our application and material profile, and our sites in Queensland had a pre-existing relationship with FOCUS,” David says. “We leveraged that relationship to learn from them and understand how we could adapt the set-up to our local market conditions because we knew it worked”.

The plant features six pieces of high-powered equipment including an EDGE TRT622 trommel screen, a Slayer XL shredder and 4 bay picking station, which work in harmony to ensure effective processing at each downstream stage. After initial pre-picking to remove visible items such as large slabs of concrete and metal, the material is pushed into the shredder. In addition to standard shredding, the machine features a heavy-duty magnet that removes metals for later recovery. The material then moves through a trommel that separates soils and fines for classification and disposal. The remaining material – anything larger than 20 millimetres – is sent to the picking station via a TS-Series EDGE stacker conveyer system. At the picking station light materials such as plastics and cardboard are separated, with heavier materials including metal, concrete, brick and timbre dropped into under-side bins.

The entire system barring the picking station is tracked. This provides added flexibility, David says, allowing Cleanaway to adapt and adjust processes to meet changing needs and waste profiles. He adds that the plant has been performing better than expected. “We’re identifying a lot more recycling than we had anticipated and are recovering tiny pieces of metal that we never would have found in the past,” David says. “It opens our eyes up to the opportunities – that’s what’s exciting. I come up here and I’m excited, and more importantly, our operators are really excited to be a part of it.”

Recovered cardboard is sent to be baled and sold, with timber ground into wood chips for public space applications and concrete processed into road making materials. Recovered metals will be recycled though Cleanaway’s partnership with Sims Metal Management. David adds that the lightweight materials separated at the picking station could be used as waste-to-energy feedstock in the future, an avenue that Cleanaway is actively pursuing.

POSITIONING PARTNERSHIPS

Looking forward, David says Cleanaway is motivated to continue working in collaboration with FOCUS Enviro and EDGE Innovate to develop new recovery solutions.

“We’ll be looking at how we can learn from EDGE Innovate and FOCUS Enviro’s experience overseas and what processes, equipment and capabilities we can bring into this market,” he says. “There is a lot of momentum, and one of the advantages for us is that as such a broad business we can largely feed ourselves, but every site is different, so it’s about attracting the right customers to the right location.”

The Brooklyn facility is now a Green Star site, David adds, highlighting Cleanaway’s goal of contributing to market transformation and a sustainable economy.

DIVERT WASTE FROM LANDFILL WITH EDGE INNOVATE

Divert mass volumes of material from the landfill and extract valuable commodities with the help of EDGE Innovate’s material handling and recycling product ranges. Construction and demolition waste consists of concrete, bricks, glass, wood, metal, plastic and gypsum. By shredding, screening, separating and stockpiling; EDGE Innovate can facilitate the easy identification and extraction of various commodities from ferrous metal, wood, PETE (polyethylene terephthalate), LTPE (low density polyethylene), clean saleable recycled aggregate to high quality refuse derived fuel (RDF).

Through the use of high torque shredder, trommel screens, portable picking stations and material classifiers; EDGE Innovate make the extraction of commodities easy.

This article was first published by Waste Management Review

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EDGE MOBILE SHREDDER EXCEEDS ALL EXPECTATIONS AT PORTADOWN RECYCLING

April 22, 2021Case Study, Latest News, MSWEDGE shredder, Recycling Solutions, Slayer XL, Slow Speed Shredder, Waste Management Solution, Waste ShredderAdrian Donnelly

EDGE MOBILE SHREDDER EXCEEDS ALL EXPECTATIONS AT PORTADOWN RECYCLING

EDGE Innovate says its Mobile Slayer XL, twin shaft, slow speed waste shredder is probably one of the most versatile and customisable shredders on the market facilitating optimum performance in a wide range of applications. So, is that the case? Plant & Civil Engineer’s David Stokes has been speaking to one end user, County Armagh based Portadown Recycling & Skip Hire Ltd, to find out.

Offering a comprehensive range of waste management services to a growing customer base, Portadown Recycling, which was established in 2008, has been using its recently acquired EDGE Mobile Slayer XL shredding machine on a wide variety of materials.

Comments Director Bobby Jameson jnr: “It has been an excellent investment for us. We have been using it to process all types of wood, green waste, mixed waste, plastic and other waste; it’s exceeded our expectations. Previously we had a static shredder which was fixed in one position, so all the waste had to be brought to it, but now we can easily take this mobile Slayer XL to various waste stream locations around the yard. This mobility has made our operation more effective, more productive and has certainly saved us a lot of time and effort. Customers coming into our yard have been amazed at its performance and versatility. Being a twin shaft machine, it processes material a lot quicker and cleaner than our previous shredder”.

Adds Bobby: “The Slayer XL shredder is also very user friendly; it is not over complicated to operate, and being remote controlled, it cuts down on manpower, too – and routine maintenance is simple to carry out. “As well, it has proved itself to be very robust, very reliable. Since we acquired it we have put about 600 hours on the clock and there hasn’t been one single issue yet. It is also very economical to run. Indeed, it has been one of our best ever investments so far.

“The support and service we get from EDGE Innovate cannot be faulted. Any queries we have had have been promptly sorted, cutting out any potential for downtime.”

Versatile

So, let’s take a closer look at the EDGE Slayer XL. With a highly robust design, high throughput and superior resistance to difficult to shred material, it can be deployed as either a primary or secondary shredder. The twin shaft design provides exceptional intake behaviour, reduces traditional wrapping of material such as wires, plastics and long fibers and lends itself to less wear and longer life expectancy.

This combined with impressive design features such as tramp metal cycles and intelligent load sensing insures against asset damage and downtime.

The EDGE Slayer XL, twin shaft, slow speed shredder provides an additional 20% more throughput than the smaller Slayer X. Powered via a Tier 3 Caterpillar, 350hp engine, the Slayer XL has superb fuel economy, as confirmed by Portadown Recycling & Skip Hire, with an average fuel consumption of just 25-30ltr/hr, making it the lowest running and maintenance shredder on the market.

Applications

Designed with strength, durability and serviceability in mind, the EDGE Slayer XL series can handle almost any material in any application. With a huge range of both rapid volume reduction and intricate piece sizing chambers available, the EDGE Slayer XL shredder series can be deployed as either a primary or secondary shredder and can be seen working anywhere from waste management companies to biomass producers.

The EDGE SLAYER series of shredders is available with wide range of chassis formats options including; tracked, wheeled, hooklift or static mounted chassis formats.

Learn more about the EDGE Innovate’s shredder range by clicking here

This article was first published by PLANT & CIVIL ENGINEER

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North Carolina County Relies On EDGE INNOVATE Products

January 25, 2021Case Study, Compost, Latest News, MulchCompost, compost equipment, hills machinery, mulch, mulch master, stacker, TrommelAdrian Donnelly

That growth has helped generate a lot of infrastructure building in and around Charlotte with new roads, interstates and bridges needed to handle the influx of people and transport of freight. But it also has generated much more solid waste than in years past, and with an emphasis on disposing trash and debris in an environmentally friendly manner in 2020, Mecklenburg County has stepped up its efforts from those of the past.

Among its several landfills and waste facilities, the county maintains four full-service recycling centers. Among them is the Compost Central and Recycling Center at 140 Valleydale Road in Charlotte, which processes the majority of the county’s estimated 132,000 tons of yard waste each year. That material is then turned into a mulch and compost product.

“What we get comes from commercial customers, as well as residential and municipal customers,” said Steve Hoffman, operations manager of Mecklenburg’s Solid Waste facilities. “We’ll receive the material at our scale, they pay the fees associated with the amount of material they have — we charge $27 per ton. The material is then brought to the drop zone, where it is pushed to be ground, then placed into windrows.”

Hoffman spoke from the 42-acre Valleydale Road center where his crews were busy moving tons of autumn leaves and tree waste through the entire recycling process. The large site is completely paved, with 25 acres being concrete and the rest having an asphalt surface.

Unique EDGE Products

The county relies on a number of EDGE Innovate machines to help produce its composting product. The EDGE units include a TRM622 trommel, an MS80 stacker an a pair of EDGE FTS65 Mulch Masters. Purchased from the Charlotte location of Hills Machinery, both EDGE Mulch Masters are used at the Valleydale Road site to process environmental waste, at the same time aerating and adding moisture to the debris through the machines’ large, 10-cu.-yd. hoppers before the resulting compost is moved into piles.

“The EDGE machines are reliable, serviceable and fairly priced,” Hoffman added. “And they are unique, too, because we haven’t seen anything like the EDGE Mulch Master out there prior to visiting with Hills Machinery and EDGE.”

Prior to utilizing the EDGE line, he said the county’s processing of yard waste each fall was always more difficult and costly because the materials picked up at street-side are stuffed into plastic bags by homeowners.

“During leaf season in Mecklenburg County, we collect roughly 15,000 to 20,000 tons of leaves in plastic bags and we have to separate the bags from the leaves for us to process [the natural waste] in a compost or mulch product we can sell,” Hoffman said. “For 15 years, we hired temp agencies to send people to us to cut open the bags with razor blades to separate out the leaves.”

Again, Hoffman and his department turned to EDGE and Hills Machinery to help the county find another more efficient product for dealing with bagged yard waste.

“We spoke to a lot of people over the years with hopes of finding a machine that could do that for us and we were not able to until we met with EDGE and Hills,” he said. “EDGE designed and built a trommel screen equipped with cutting knives that separates the plastic from the leaves — something that was done for our specific needs.”

As the bags tumble, the plastic gets caught on the knives, and lets the debris pass through a pick station and onto an EDGE MS80 stacker for placement into windrows.

He added that the EDGE trommel, in tandem with the stacker, allows the recycling center to do twice the volume of work in half the time. Whereas before, the compost center was taking in 10,000 tons of leaves in plastic bags and spending four months to sort through the waste, Hoffman said the operation now processes 20,000 tons of natural detritus in two months with the EDGE equipment.

“The EDGE stackers are extremely helpful,” he continued. “[Having one] takes a loader out of the operation, which allows us to reduce our fuel consumption, save money on labor and eliminate the risk of a backing incident with a loader. At this facility, the grinding was coming off from a discharge belt and we would have to move that material with a wheel loader back and forth several times. Near misses on the conveyor were regular occurrences, so if you put an EDGE 80-foot stacker in the process, it is much safer.”

RELIABLE AND SUPPORT

A 23-year veteran of working for Mecklenburg County Solid Waste, Hoffman and his colleague, Doyle Tyson, the county department’s environmental supervisor, have obviously become big fans of EDGE products. Part of Tyson’s role is the purchasing and maintenance of the equipment used at its waste-handling sites.

But they also have come to rely on and remain impressed with the continued good service and attention they get from Hills Machinery and its environmental sales representative, Frank Murphy. Hills has carved itself a prominent niche in the market by consistently offering outstanding equipment brands and timely service to folks across the two Carolinas.

“In Mecklenburg County, we have 70-75 pieces of equipment, and the EDGE products have performed as good, if not better, than anything else we have in use out there,” Hoffman said. “Plus, the service from Hills Machinery has been great when we have needed it, but I will say we haven’t needed it a lot due to their durable products.

“Of course, machines with moving parts do break and Hills has been fantastic in its response time and getting us any parts we need to get a machine up and running again.”

Hills Machinery has eight locations across North and South Carolina, including branches in Charlotte, Raleigh, Greensboro, Asheville and Greenville in the Tarheel State. In the Palmetto State, Hills Machinery operates stores in Charleston, Columbia, and Greenville. The full-service equipment dealership’s website can be found at www.hillsmachinery.com.

Learn more about the EDGE Innovate’s Organic Recycling Solutions by clicking here

This article was first published by Construction Equipment Guide. Read the full article here

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ENJOY HIGH RECOVERY RATES WITH EDGE INNOVATE’S MOBILE RECYCLING RANGE

November 26, 2020Case Study, Latest NewsEDGE, picking station, recycling, Recycling Solutions, Slow Speed Shredder, Trommel, waste recyclingAdrian Donnelly

Obtaining the quickest return on your capital investment depends on how quickly operators can be up and running, and the volume of commodities that an operator can recover from their waste stream. EDGE Innovate’s range of mobile solutions are tried and tested, are quick and easy to set up, require no on-site civil works, represent a low capital outlay and are proven to achieve high commodity recovery levels.

Using a combination of mechanical and manual separation, EDGE Innovate’s recycling range includes track and wheeled mounted slow speed shredders, trommels, flip flow screens, sorting stations and material classifiers. Our range of mobile solutions effectively processes construction waste, separating the inert materials, wood, paper and plastics from clean sellable hardcore that can be used to provide a base for building and groundworks for roads and driveways.

RECENT INSTALLATION

A recent mobile recycling plant delivered by EDGE Innovate consisting of one track mounted trommel, a 4 bay semi-mobile picking station, over band magnets, eddy current, track mounted wind sifter and track mounted conveyor has allowed the client to increase production capacity by up to 44%. This particular set-up allowed the client to identify and extract up to six different types of materials including; trommel fines, clean sellable hard-core, wood, PETE (polyethylene terephthalate), LTPE (low density polyethylene), ferrous and non-ferrous metals and high grade Refuse Derived Fuel.

CUSTOMISABLE AND SCALEABLE

Due to the variable make up of construction and demolition waste it is vital for any processing solution to be highly adaptable. It is for this reason that each EDGE mobile product is completely customised to meet the operators exact requirements and are fitted with highly adjustable components such as differing screen media, screen angle, belt speeds, magnet height and location, cutting tools and so much more. Furthermore, as EDGE Innovate’s recycling range is entirely mobile, operators have supreme flexibility on how they are utilised and enables them to scale or adjust the plant to meet their changing requirements. Additional benefits include same day set up, ease of position and relocation as well having the ability to run an EDGE product independently or as an integral part of an existing process.

Learn more about the EDGE’s recycling range by clicking here

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EDGE TRT622 increases production rate for organic & aggregates supplier!

October 27, 2020Case Study, Latest NewsEDGE Trommel, Rotary Screener, Screener, Screening, Trommel, Trommel ScreenAdrian Donnelly

EDGE TRT622 increases production rate for organic & aggregates supplier!

Burdetts is a Melbourne based organic and aggregates supplier specialising in the delivery of sand, soils, mulches, to the Victorian construction industry. Burdetts supplies and distributes from their own strategically located quarries, allowing the company to develop a reputation as leaders in delivering earth and aggregate solutions across the Melbourne, as well as greater Victoria. The business has been in existence for over 40 years, developing a reputation for providing the highest levels of service and a commitment to supporting sustainability in the construction industry.

Burdetts Langwarrin facility is one of the largest independents in the Melbourne area and is located minutes of the M11 south east arterial. The site offers an extensive range of sustainable aggregates and sand products, using their state-of-the-art processing plants, and several EDGE machines also supplied by FOCUS enviro. With the increasing demand for the products produced at the Lang Lang and Langwarrin, the company required another mobile screen to increase the efficiency of their operation.

EDGE TRT622 Trommel Screen

The EDGE TRT622 Trommel Screen was an obvious choice for Andrew Burdett, Managing Director of the Burdett Group, since the TRT622 has been specifically designed for operators looking to process large volumes and a variety of high specification final products. Its adjustable drum angle, high screening area and on board remote controlled radial fines stockpile conveyor has enabled the quarry to produce very fines saleable products and significantly increased the site’s production rate.

Despite its size, the EDGE TRT622 can be set up in as little as 30 minutes, as it boasts hydraulic folding conveyors and track mobility. Other key features include an adjustable drum angle unique to the EDGE trommel which allows for continual process during the frequent Melbourne winter down pours when other screens lose efficiency and have to be taken offline.

It was an easy decision..

Luke Greaves, Quarry Manager at Lang Lang, who was heavily involved in the decision process explains why Burdetts chose another EDGE TRT622, “Reliability of the machine was a big factor in our decision, we know how well the machine works, it is easy for the guys to work on and to set up. It is also incredibly powerful, and we did look at other machines, but they do not match the TRT622 on production or screening efficiency. So, it was an easy decision to stick with EDGE products.”

Luke Greaves also commented on the positive experience he has had with working with FOCUS enviro over the years “I have dealt with FOCUS service and parts department for some time now and they are absolutely great. I deal with John McGuinness, who is always helpful and gets back to me promptly.”

Robbie McKernan, FOCUS enviro managing director commented, “The EDGE TRT622 is perfectly suited to the requirements and objectives of the Burdetts sites. FOCUS enviros long-term relationship with Burdetts has resulted in the firm purchasing several EDGE machines over the last few years, which are an integral part of their business.”

Learn more about the EDGE TRT622 by clicking here

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EDGE ColorPro Dye Trommel doubles production for recycling company!

September 29, 2020Case Study, Latest News, Mulchcolor trommel, colored mulch, dye trommel, mulch dyingAdrian Donnelly

EDGE ColorPro dye trommel doubles production for recycling company!

You might be surprised to know a 25-acre recycling yard in an industrial area of Wilmington, N.C., filled with big equipment processing giant piles of old trees and vegetation, also is a model of neatness and efficiency.

In the case of Wilmington’s American Property Experts (APE), all the equipment not in use at the recycling business is clean and lined up perfectly. Even the huge piles of unprocessed plant waste are smartly arranged.

That’s due to APE being owned by Jason Thompson, a former Marine given to crisp efficiency and orderliness that he believes is one factor in the success of his dynamic company. His agile business sense has fashioned APE into one of North Carolina’s largest wood debris recycling companies.

American Property Experts is a 25 acre recycling yard based in North Carolina. The business employs 22 people across two locations in the coastal city, from which it provides a variety of services, including processing vegetative debris for fuel, creating bulk mulches and soils and recycling old concrete into stone and gravel.

Boiler fuel had been their main business for 20 years with colored mulches becoming a secondary product for the last several years. After conversations with his boiler fuel customers and their intention to phase out this type of fuel, APE quickly realised their need to grow the colored mulch section of the business.

To process the tremendous amount of raw vegetative material APE takes in to make mulch, the owner Jason Thompson carefully selected equipment he believed would create products that meet his specifications.

APE operate grinders and trommels associated with mulch production but for the coloring of the mulch he turned to the EDGE ColourPro

“Then, I bought the most impressive mulch coloring machine I have ever seen in my life, the EDGE ColorPro,” he said. “We bought it a few months ago and went from producing 250 to 300 yards of colored mulch an hour to now being able to make 750 yards with that machine.”

After the grinding process is complete, APE trucks move the material to a processing area where it moves through the EDGE dye trommel and comes out as either black, chocolate, or red mulch.

The quickness and efficiency of the ColourPro is boosted through a 5,000-gal. water tank, buried in the ground next to the color trommel so it can operate with an unlimited water supply.

Fitted with a unique material detection system to prevent colour wastage, the ColourPro is a highly efficient mulch dying trommel that produces a high-quality end product at the lowest cost per yard!

“I looked at a lot of different machines in five years and I am a big believer that the best technology and the best efficiency gives you the best results,” Thompson continued.

In APE’s first year they produced between 25,000 to 30,000 yards of colored mulch. In 2020 that figure will have increased to 150,000 yards. All made possible by higher market demands and increase production capacity thanks to their EDGE ColorPro Dye Trommel.

Colored mulches now account for roughly the same revenue as boiler fuel and APE have a high market share of the wholesale mulch business within 175 miles of their base.

Learn more about the EDGE ColourPro by clicking here

This article was first published by Construction Equipment Guide. Read the full article here

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BetterGrow ‘Blown-Away’ by EDGE TRT Trommel Screen Performance.

February 26, 2020Compost, Latest NewsCompost, Compost screening, Screening, Trommel, Trommel Screen, TRT622Adrian Donnelly

New South Wales based organics recycler, BetterGrow own and operate processing facilities across Australia. The company was first established in 1978 and over the course of the past 30 years and have been at the forefront of an array of organic industries including, drilling slurries, biosolids, garden organics, food and grease trap waste. BetterGrow’s leadership in these sectors has gone from strength to strength with the ethos of continued re-investment in their people and new technologies to maintain the companies pole position in the market place.

The challenge…

Certainly not ones for doing things by halves, BetterGrow’s newly acquired processing facility in Northern NSW demanded an initial screening requirement of 120ktpa of compost from the offset. High performance at an economical cost was outlined as the pre-requisite to their technology selection.

After the initial consultation with FOCUS enviro, BetterGrow was invited to see two Melbourne based large scale producers of organics who have been successfully running the EDGE TRT Trommels for the past two years in similar applications. Then having past the qualifying stage FOCUS enviro was invited to showcase the high production trommel on site and to put the machine through its paces. BetterGrow Operations Manager Neale Hogarth attended the trials and was impressed by the screening system capacity to size their materials at small apertures without losing screen efficiency.

“Using the EDGE trommel screen, we were able to adjust the screen angle, drum speed and even the feeder speed while the machine was running. This allowed us to see in real time what differences the settings changes were having on the material flow, carry over and quality of the fines. Even when we need to produce different product sizes or if the material characteristics change due to the weather; we can always achieve peak output tonnage without losing saleable product into our overs” said Neale. “when you combine this with the physical size of the machine, we could see why the EDGE trommel is becoming so popular” added Neale.

The EDGE 2m x 6.9m long drum provides excellent screening options and is driven via a direct 4-wheel drive system with a variable drum speed of 0-30 rpm. Various aperture meshes, punch plate, fully welded punch plate and drums with scrolls are all available and interchangeable in the TRT622 model.

The turning point…

One of the unique features of the EDGE TRT622 trommel screen is the radial remote-controlled fines conveyor that can stockpile over 1000m³ of material in a single stockpile (almost 10 times that of traditional trommels) without moving the material with a loading shovel.

However, BetterGrow discovered that this feature was the turning point for their process in a different way. Andrew Hogarth, site operations manager said “We operate a very open site that is subjected to changing and prevailing crosswinds. The radial conveyor allowed us to position the fines conveyor behind the initial stockpile while still running the screen parallel to the unprocessed windrow. This allowed us to retain all the important fine organic material (>5mm) within our product that would have otherwise been ‘Blown Away’ and lost to the wind. The radial stacker feature ensures uptime and production for us when the wind changes direction.

“It has been an absolute pleasure to learn and do business with the BetterGrow organisation. From meeting the people, many of whom have spent their whole career in the organisation, to experiencing their drive for success that is embedded into every aspect of their daily operations. For an industry heavy weight like BetterGrow to select the EDGE equipment is a massive endorsement for the manufacturer EDGE Innovate here in Australia. We are honoured that FOCUS have been selected to provide the solution to this project and hope this will be the beginning of a winning combination with the team at BetterGrow.” – Robbie McKernan, director at FOCUS enviro

EDGE Innovate Provide Tyre Shredding Solution

September 17, 2019Case Study, TyresEDGE shredder, end of life tyres, high torque shredder, middle east recycling, recycling equipment, tire derived fuel, tire recycling, tire shredder, TIRE SHREDDING, twin shaft shredder, tyre shredding, waste shreddersAdrian Donnelly

THE PROJECT

The aim of the project is to process the large legacy pile of end-of-life car and jeep tyres by reducing the waste material to a manageable piece size of minus 150mm at a rate of 400 tyres per hour. The shredded material is then to be used to create tyre derived fuel for local cement kilns.

THE SOLUTION

Based on the material, throughput and end usage; EDGE Innovate offered its Slayer XL twin shaft, slow speed, high torque waste shredder. This particular shredder can be deployed as either a primary or secondary shredder due to its highly robust design, high throughput and superior resistance to difficult to shred material. The twin shaft design provides exceptional intake behaviour, reduces traditional wrapping of material such as wires, plastics and long fibres and lends itself to less wear and longer life expectancy. This combined with impressive design features such as tramp metal cycles and intelligent load sensing insures against asset damage and makes the EDGE Slayer XL the ideal solution for the processing of end of life tyres.

THE PROCESS

Commissioned in February 2019, the fleet of EDGE’s Slayer XL slow speed shredders have been quickly and efficiently processing the end of life tyres to produce a reduced piece size of 0-150mm at an impressive rate of 500 tyres per hour.

Speaking of the installation, Mohammed Iliyas Namoji, Assistant Divisional Manager, Khimji Ramdas; “EDGE Innovate is an innovative equipment manufacturer from Northern Ireland. During the project they faced the challenge of proving a solution that offered our client the capacity and performance of shredding a minimum of 400 tyres per hour. Indeed, upon installation of the shredder units, they exceeded the output requirement by an extra 100 tyres. Our client is happy with how the machines operate and the overall built quality of the machines supplied”.

Up to 90% of the ferrous metal found in the tyres processed is also recovered thanks to adjustable overband magnet found on the Slayer XL. At the current processing rate, one EDGE Slayer XL has the potential to shred up to 960,000 tyres annually. The final shredded product is taken from the dump site and is transported to nearby cement kilns where it is used as a fuel source.

CUSTOMISATION

The project and operator requirements, it’s location, working conditions, availability of reliable electricity and it’s demanding application resulted in EDGE offering a highly customised design specification. The fleet of Slayers supplied to the project are fitted with a hooklift type chassis and are driven via an electric/hydraulic power-source. This enables the units to be operated for sustained periods in a demanding application within an extremely hot climate without the fear of over-heating. The need for the shredders to be utilised across multiple sites and availability of hooklift trucks, resulted in the client opting for a hooklift chassis configuration complete with a hydraulic folding discharge conveyor. This format lends itself to simple, quick and cost-effective transportation method.

EDGE SHREDDER VERSATILITY

Tyre shredding is only one of many applications that EDGE’s versatile Slayer range can handle. Indeed; when the EDGE Slayer XL fleet is not shredding tyres, they will be put to work processing green waste, palm trees and waste wood.

With a huge range of both rapid volume reduction and intricate piece sizing chambers available, EDGE shredders can be employed as either a primary or secondary shredder and can be seen working anywhere from the waste management company to biofuel producers. With the recycling industry ever changing and adapting to new regulations and stringent requirements placed on MRFs, adaptability is key. Whether it is processing C&D waste, organic waste or domestic household waste; the EDGE Slayer Series offers that all-round capability. The EDGE Slayer can be customised to provide the right tonnage at the desired piece size.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. All of which allow our customers; to shred, screen, separate, stockpile and size a vast array of materials.

RTU220 provides cost-effective solution at Greenwich Wharf

August 16, 2019Aggregate, Case StudyAdrian Donnelly

Barge loading has been an essential part of Tarmac’s operation at Greenwich Wharf. This has led to the recent investment of the EDGE RTU220 Radial Truck Unloader. The RTU enhances the loading operation by facilitating a greater efficient loading method. The RTU220 is designed to allow for the continuous loading of barges directly from trucks. This has resulted in increased efficiency in barge loading at Greenwich Wharf.

A superior solution:

Alireza Zand – Wharf manager, takes up the story, “It was just over two years ago when we decided to look at mobile feeders to provide a cost effective and reliable solution to barge loading for supply of 6A fill material for the Thames Tideway Project. Installing a conveyor on the jetty didn’t make sense because of the high cost and loading speed so we looked at the market for feeders and opted for an EDGE RTU220 as it was exactly the machine we wanted at a competitive price.”

With such a tight footprint at the wharf the Radial Truck Unloader is fed by trucks off-loading directly into the feed hopper of the RTU220. Each truck taking it in turns is loaded by shovel from the yard stockpile and then making the short journey to the machine. Ali, continued, “We are very happy with the machine so far; speed of loading is dictated by two trucks loading in turn in a very tight area so we can currently load a 1000 tonne barge in just over 3 hours at approximately 300 tph, although if we could load the RTU220 with a constant feed it would easily do 1000 tph. It is a far superior solution compared to a conveyor system on cost and loading speed.”

Since February 2017 the RTU220 initially loaded two barges a day with over 250,000 tonnes of 6A feed material going through the machine for projects at Chambers Wharf at Tower Bridge and King Edward Memorial Park and other contracts including the supply of clean aggregate and sand to Hanson at Wandsworth and Euromix. Ali, added, “We have the 6A material brought in by our deep- water dredgers where it is stockpiled and ready for these types of contracts, it is basically a 40-60 split sand and gravel, 100mm down.”

Major projects and the ability to deliver:

The 4-acre site has a very tight footprint and supply to market is facilitated through either the on-site rail head, or by barge, or locally by road to concrete plants at Battersea and Kings Cross. The Greenwich Wharf operation has a chequered history having supplied materials that have contributed to the building of the Millennium Dome, Olympic Village, Crossrail, the Jubilee Line Extension and the Emirates and Tottenham Stadiums. Recently materials have been supplied to the Thames Tideway Tunnel which is a 25km tunnel running under the River Thames to provide capture, storage and conveyance of wastewater discharges that previously discharged into the river.

RTU220 Radial Truck Unloader:

The RTU220 provides operators with a greater efficient loading method and is designed to allow operators to continuously load directly from trucks into train wagons or barges. The full HMI control panel and remote-control functions provide operators easy control of the RTU functions whilst loading. The Panel Interface provides easy fine tuning for accurate application performance. The HMI allows for automatic start/stop operation and provides visual data output such as engine load, hydraulic oil temp and fuel consumption displayed while the machine is still operating.

The RTU220 is an independent track mounted unit that provides flexibility and reliability; powered by a Cat4.4 96KW (129BHP) diesel engine, the RTU220 offers huge torque whilst only consuming 12-15 litres per hour (3-4USG). Further cost savings are provided by a dual power option allowing the RTU to be tracked into position and then connected to on-site 3 phase electrical supply to power conveyors at a higher level of efficiency.

The machine supplied to Greenwich Wharf has a range of applications but is specifically designed to receive material from lorries and dump trucks. The RTU can accept a full 23 cubic metre (30 cubic yard) load. Its high torque drive system allows the speed of the conveyor belt to be adjusted meaning the output of the machine can be regulated. Further applications include material stockpiling, and loading of ships, containers and railway carriages. Material is fed into the RTU220s’ large 23m3 (30 cubic yards) hopper and is carried to the radial conveyor via the 2200mm (87”) wide heavy-duty belt.

Full length impact bars prevent belt sag thus reducing material roll back and prolonging the life of the conveyor belt. Variable belt speed via the HMI control panel controls the flow of material to the radial conveyor. The massive 23m3 hopper capacity increases cycle times and increased on-site production. With dual access, hydraulic flared sides, the RTU Hopper can be fed directly by wheel loaders and grab cranes. Unlike feeder belt systems driven via a drum roller, the RTU220s’ sprocket and chain design ensure against belt slippage or stalling. The RTU has the capacity to convey 1000 tonnes per hour (1102UST) with a maximum feed size of 600mm (23”).

Material is stockpiled via the 1200mm (48”) wide radial product conveyor which provides a discharge height of 6800mm (22’4”). The 140° radial function enhances the flexibility of the RTU allowing it to be utilised in a number of applications. The hydraulic folding head section allows for quick transition from transport to operating position.

For more information on the RTU220 visit here or email us at info@edgeinnovate.com

Biomix Breathes Life into Compost

July 23, 2019Case Study, CompostCompost screening, Compost turner, EDGE FTS, EDGE Mulch Master, EDGE Trommel, picking station, TrommelAdrian Donnelly

Australian composting company; Biomix is investing heavily in innovative technologies and taking a bold approach to managing more than 100,000 tonnes of green organics per annum! At the end of 2017, Biomix unveiled its premium compost facility at Stanhope.

Measuring, monitoring and understanding soil properties is a nuanced undertaking, as biological, chemical and physical indicators all play a role in the success of what we put in the ground. The ongoing business of providing high quality compost is another area conducive to the outcomes of soil health, and thus EPA guidelines and industry regulations govern a best-practice approach. Soil nitrogen and appropriate levels of water improve soil longevity, in addition to providing valuable nutrients and organic carbon through high productivity farming practices. It is within this burgeoning landscape that innovative organics recycling practices are bucking the trend.

BREATHING LIFE INTO COMPOST

Biomix CEO, Vanessa Lenihan says “The thing that is unique about Biomix is the composting vessels were designed by us. We worked with the mechanical engineering firm that designed them and we own the intellectual property around the vessels.” She says that one of the challenges Biomix had is that when it opened the vessels in late 2017, the business began to grow exponentially at a rate it had not anticipated. Likewise, low rainfall onsite and high evaporation presented a challenge to processing compost at the site.”

To support its next transition, the company turned to EDGE Australian Partner FOCUS enviro for support. From November last year through to January this year, Biomix acquired three unique new products manufactured by EDGE Innovate. The EDGE MPS48 Picking Station, FTS Mulch Master (deep stacker) and TRT622 Tracked Trommel replaced a series of conventional machines traditionally used for composting. “Because we grew so fast, we had to manage parts of the business quite differently to what we’ve had previously. The EDGE Picking Station is really focused on removing contamination upfront and the Mulch Master has allowed us to process our windrows and get water to them in a way that is highly beneficial” Vanessa says. The EDGE Picking Station was designed to improve safety for waste management sites by reducing the effects of dust, noise and climate conditions for workers. It helps eliminate contaminants such as organics, hard plastics, glass and other deleterious materials.

Vanessa says that Biomix has seen a significant reduction in water loss through windrows by using the Mulch Master, halving the number of times to turn a windrow. “Every time you turn a windrow you lose at least 20 per cent moisture. The Mulch Master allows us to halve the number of turns during the process.” The Mulch Master has increased volumes through deep stacking of compost for Biomix, having previously used excavators and loading circles with a higher cost and slower processing time. Vanessa says that the machine has allowed Biomix to increase the moisture content of its compost as the auger softens the materials and water jets allow the spread of moisture.

RE-THINKING THE PROCESS

The Mulch Master combines traditional flipping and rotation with constant material flow to overcome traditional challenges of compaction, contamination, material bridging and the risk of combustion. Designed for low density, bulky materials such as mulch, compost and soils; the EDGE FTS Mulch Master boasts a large hopper capacity of 15 cubic metres. A 25 per cent additional buffer capacity over the standard EDGE FTS units with a bespoke hopper design prevents material bridging. A variable high speed conveyor enables an even spread of material further regulated via a double screwed forward/reverse auger.

Biomix’s new EDGE 622 trommel also allows Biomix to produce a 14-millimetre-minus product. Vanessa says the screen has doubled throughput and comes with an on-board vacuum system attached that pulls out contaminants such as light plastics. “We’re filling a front lift bin a day of light plastics and there’s no way we’d be able to specifically pick them out by hand – that’s how effective the vacuum system is.”

The TR622 Trommel screen is ideal for multiple applications such as topsoil, recycling, composting and construction and demolition waste. The TR622 comprises a 180-degree radial conveyor, a unique load sensing hydraulic drive system, eco-power saving functionality and a user-friendly HMI control panel to suit varying applications. A hydraulic sliding feature allows for a speedy drum exchange and enables operators to easily lift out the existing drum to replace it with various drum types available. It’s 22-foot-long drum allows it to produce enhanced screening results and top quality fine materials such as compost, gravel, sand and topsoil easily.

FOCUS enviro, State Manager Ronan McKenna comments “Last year, we trialled the machinery to ensure it met Biomix’s tonnage requirements. Many of EDGE’s products have been tried and tested in other major markets such as North America. The Mulch Master is a brand new piece of technology that no-one else has used before, so once customers see it and get it round on their site it speaks for itself. The machines are fast becoming a popular replacement for traditional windrow turners for multiple reasons, including reduction in maturation pad areas and machinery capital outlay. FOCUS enviro is continuing to see demand from organics recycling companies across Australia. We have been in a fortunate position to support the food and garden organics (FOGO) aspirations of customers across the country over the past two years. This has shaped our product knowledge to offer a purpose-built solution to meet processing challenges with safety and material quality front of mind.”

TANCOAL ENERGY INVEST IN AN EDGE ROLL SIZER

March 27, 2019Case Study, Coal, Lime, Orescoal crusher, coal sizing, radial stockpiler, roll crusher, Roll SizerAdrian Donnelly

The Ngaka Coal Project is Tancoal’s flagship project. Located in south western region of Tanzania, the Ngaka Basin has the potential to host up to 1 billion tonnes of high quality thermal coal. Tancoal has a total coal resource of 367 million tons. Coal mining commenced at Ngaka in August 2011, with initial mining conducted by a simple, low cost “truck and shovel” operation, and presently selling up to 600,000 tonnes per annum (Mtpa) of unwashed coal to Tanzania’s domestic customers.

With demand and production rates increasing, Tancoal have up their coal production process to meet the requirements for the nearby Ngaka Power Station; expected to come on-line in 2021. To meet the increased demand and high product specification; Tancoal Energy took the decision to invest in new crushing technology. They opted for an EDGE RS1500 roll sizer and RTS80 radial track stockpiler which they took delivery of in the first quarter of 2018.

CHALLENGE

Tancoal required a sizing solution that could bring a 600mm product down to minus 75mm without the creation of large volumes of dust fines and secondly; would provide additional production capacity to allow Tancoal to meet their rising production demands.Previously Tancoal had utilized an impact crusher and jaw crusher in their production process. When trying to create a coal product with a maximum piece size of just 75mm; site operators found that the crushers created substantial amounts of dust; a waste material with the end product which varied in size.

SOLUTION

Boasting an impressive list of design features that includes a highly efficient hydraulic drive system, tramp metal release, easy selective piece sizing controls, intelligent hydraulic load sensing system and a five function remote control; the RS1500 is packed with the most up to date technology and components. With the introduction of the EDGE RS1500 tracked roll-sizer and radial track stacker in 2018; Tancoal have observed a significant reduction in the volume of material loss through the creation of dust, as well achieving a much more homogenous product, with a piece size of 0-75mm being achieved. Production capacity also rose to 300tph.

The tooth rotor design found in the RS1500 allows undersize material to pass through the precision designed shafts increasing product through put. The shafts are designed to grab Tancoal’s feed material of 300-600mm and reduce it to the desired 0-75mm piece size whilst creating the minimum of fines. Thanks to a single deck, two bearing 50mm aperture pre-screen; the EDGE roll-sizer also allows fines to by-pass the roll chamber, increasing processing efficiency and production capacity whilst reducing the volume of fines (Dust) created.

FLOW OF MATERIAL

The 300-600mm material is feed into the RS1500 hardox lined hopper and is carried to the pre-screen via the 1400mm (55”) wide heavy-duty feed conveyor with variable belt speed controlling the flow of material to pre-screen. The feed hopper boasts a hydraulic sliding function to enable quick transition from transport to operating position. Material passes from the feed conveyor to the RS1500 single deck, two bearing pre-screen fitted with 50mm aperture mesh screens. The minus 50mm screened material by-passes the chamber and discharged to a height of 3084mm (10’1”) via the fines discharge conveyor.

The 50mm plus product continues from the pre-screen into the sizing chamber where two, reversible, variable speed shafts size the product from up to 600mm to 75mm down. The sized product is transferred onto the product discharge conveyor where it is discharged onto an EDGE RTS80 radial track stockpiler with discharge height of 11.8m (38’10) and radial stockpile capacity of up to 13329m³ (17433 yds³).

RESULTS

The RS1500 plays a vital role within Tancoal’s production process. With an impressive cubical piece size, minimal fines produced, low power consumption and high tonnage per hour; the EDGE RS1500 with now over 6000 plus working hours has enabled the company to produce an average of 65,000 tons of coal each month to end user specification throughout 2018. Coal sales have increased from 422,569 metric tons in June 2017 to 540,937 tons in June 2018. Tancoal not only supply the local domestic market and nearby Ngaka power station, the company now supply coal to various end users across multiple sectors including cement, steel and tile manufactures. Tancoal have become increasingly competitive in regional markets and are now negotiating with overseas trading companies seeking access to export markets.

City of Karratha Complete Waste Shredding Performance Trials

October 25, 2018Brownfield, C&D, Case Study, Matresses, MSW, Scrap Metal, Tyreslandfill mining, Slow Speed Shredder, Volume Reduction, Waste shreddingAdrian Donnelly

The City of Karratha provides residential and commercial waste disposal services at the 7 Mile Waste Facility. The facility is located approximately 10km west-southwest of Karratha and owned and operated by the City. With a small population of just 16,000 and many heavy industries close by; the landfill at 7 Mile Waste Facility receives a unique waste stream. Unlike many other landfills, 50% of Karratha’s waste receivables is bulky commercial and industrial waste with an above average bulk density of 215kg/m³. The average landfill waste stream is predominantly made up of domestic household waste due to the large population cluster that tends to serve the landfill. These landfills have an average commercial waste density reported to be of a much lower density of just 161-185kg/m³. The unique waste profile received by 7 Mile waste facility has led to a number of challenges including a reduction on the landfill lifespan as originally projected as well as an unacceptable cost for running and maintaining the city’s fleet of landfill compactors. Original lifespan projections were based on a much higher material density that what is actually being achieved. Original projections did not take into account the bulky, abrasive characteristics of the waste actually received by the facility. With the lack of relevant data from other sources, the City took the step to undertake an intensive study in collaboration with FOCUS enviro with the aim of building a better profile of their waste stream and to gain a greater knowledge of the potential costs and benefits associated by introducing a waste shredding line into the treatment process.

TRIAL METHODOLOGY

An exclusion zone was set up to isolate the shredding trial from the daily operations at the tip thus providing a controlled environment for accurate data collection and prevent possible cross contamination. An EDGE Slayer XL slow speed shredder was feed with various waste types that had historically proven to be troublesome for the landfills compactors. These were identified as being C&I waste, tyres, HDPE, air filters, mattresses and metal. Over a three-week period the Slayer XL processed these troublesome waste types individually until each stockpile was completed. To measure the volume reduction and work out the increase in the bulk density of each of the materials processed; the stockpiles were surveyed before and after the shredding process. The data was then extrapolated to give bulk density readings based on the tonnage measured and the original volume or materials stockpile. This process was repeated once the material was shredded to provide comparable data.

RESULTS

The results in all cases as expected showed a reduction in volume and large density increases. However it was the extent of the volume reduction that was of most significance. The overall total volume of all materials processed was reduced from 856m³ (Pre-shred) to 333m³ (Post-shred) prior to compaction. The overall average percentage reduction of materials by 61% would highlight and recommend the use of slow speed shredding in this application where saving landfill space for the future, maximising cell capacity and reducing the reliance on landfill compactor operation/costs are the goals. In the caseof 7 Mile Waste Facility it is projected that the lifespan of the landfill would be extending from 2038-2054 (16 years) which itself, is a capital saving of approximately $7.8 million. The largest net earner from the process was the recovery of hidden ferrous metal from the general waste stream that traditionally have been lost. The EDGE Slayer XL was able to recover between 5-8T/day. The equivalent of $18,000 per month. Another notable post shredding benefit included the ease of handling and future compaction, reduction in litter and reduction in rodent/bird interaction of the shredded material with a reduction in material cover required.

Morné Hattingh, Managing City Services – City of Karratha; “Choosing to upgrade an existing plant or designing a new facility to include shredding must be evaluated on a case by case basis to determine if the benefits are worth the additional capital investment and operating costs. Purchasing cost and Operational cost of a waste shredder may seem like a large increase but it should be kept in mind that by far the majority of the cost of operating a landfill facility is dedicated to paying back initial capital investment, which in our case, increase by less than 2% with the addition of shredding equipment”. The next step in this process is to look at the what has not been measured and which will become the biggest peripheral benefit in the process of shredding at landfill is the savings realised from the reduced reliance on the landfill compactors.”

	Weight – T	Volume- m³			Density – kg/m³
Waste Material	Processed	Pre-Shred	Post Shred	% Reduction	Pre-Shred	Post Shred	% Increase
C&D Waste	115.52	524	189	63.93	220.46	611.21	277.24
Tyres	19.78	122	42	65.57	162.13	470.95	290.48
HDPE	11.29	87	46	47.13	129.77	245.43	189.13
Air Filters	3.14	38	11	71.05	82.63	285.45	345.46
Mattresses	1.24	24	4	83.33	51.66	310	600.08
Metal	26.42	61	41	32.79	433.11	644.39	148.78

SOILCO Invest in Mulch Master to Compliment New Aeration System

October 24, 2018Case Study, CompostFocus EnviroAdrian Donnelly

Introduction:

SOILCO, an Australian manufacturer of organic soil, compost and mulch products have recently taken delivery of a new EDGE FTS65 Mulch Master supplied by FOCUS enviro. After researching the market for a suitable stockpiler; SOILCO have taken the decision to purchase the portable track feed conveyor. The EDGE FTS provides SOILCO with a 20 metre conveyor with a discharge height of up to 10 meters and it will be used for stockpiling material from the company’s high speed shredders whilst also being an alternative solution for mixing product before and after composting.

Established in 1984 by the Emery family; SOILCO has developed an in-depth knowledge of composting and manufacturing quality assured soil, compost and mulch products. SOILCO now process a range of green, timber and food waste materials at licensed facilities in Nowra and Wollongong (NSW). When seeking to achieve working and space savings; SOILCO have chosen to make this capital investment in new processing equipment to complement it’s current process control infrastructure upgrades.

THE CHALLENGE:

SOILCO wanted a solution that would enable them to increase their production capacity, cut stockpiling time and reduce their maturation pad area requirements. Traditionally they, like many other compost producers, utilised an open windrow composting method that was mechanically aerated by a windrow turner. Upon reviewing this process, they observed several limitations. The height restriction of their stockpiles required a large area to be given over to their composting windrows. This led to investment in a static pile aeration technology that increases process efficiency and enables SOILCO to reduce its current composting footprint from approximately 15,000m² to 5,000m². To take full advantage of the aeration system installed the EDGE FTS Mulch Master will ensure materials are mixed and then quickly removed from the aerated pad.

THE DEMO:

After consulting with specialised equipment supplier FOCUS enviro, SOILCO agreed to a working demonstration of an EDGE FTS65 Mulch Master. Fed directly by wheel loaders during the demo; the FTS65 Mulch Master created a windrow stockpile of up to 10m high with a throughput capacity of Xm³/hr. An average fuel consumption of just 20 litres per hour was recorded.

ACQUISITION DECISION:

Through better utilisation of equipment on site and efficiently stockpiling materials; SOILCO projected an increase in production capacity by as much 20% without any further infrastructure investment whilst being able to produce compost at much lower cost per metre. Vast reductions in the space required for their maturation pads by increasing the storage capacity of each stockpile without compaction was also achieved. Another notable benefit was their capacity to make full use of their aeration system by creating windrows that match the systems working parameters. Time savings were achieved via the FTS Mulch Master’s much larger throughput capacity. The FTS Mulch Master provided SOILCO with a solution that would cut down labour demands, increase utilisation of equipment and in turn accelerated their compost process. In review the FTS Mulch Master representative a much more economically and efficient “alternative” solution for SOILCO.

City of Rio aim to Divert Waste From Landfill with a Slayer XL and TRM516

August 30, 2018Case Study, CompostBrazil, EDGE shredder, MSW, Slow Speed Shredder, Trommel, waste recyclingAdrian Donnelly

Rio de Janeiro is home to many famous landmarks such as the statue of Christ the Redeemer on the Corcovado mountain; named one of the New Seven Wonders of the World! Rio de Janeiro is the second largest city in Brazil, with an estimated population of 6.45 million. As population growth in the city increases, this has contributed to a significant increase in the generation of municipal solid waste. Brazil produces an estimated 78 million metric tons of municipal solid waste per year, in which over 40% is inappropriately disposed of in landfills or open dumps.

Comlurb (Municipal Company of Urban Cleaning) has supplied state-of-the-art composting equipment to the City of Rio de Janeiro to address the municipal waste issue. The new fleet includes a TRM516 Mobile Trommel and Slayer XL from the EDGE Innovate Recycling Range. The equipment has been donated by the Federal Ministry for Economic Cooperation and Development, in an attempt to increase the compost capacity of municipality waste in the city!

The Project:

The supply of the slow speed shredder and trommel screen designed by EDGE Innovate will help the Municipal company meet their targets established in the Municipal Plan for Integrated Solid Waste Management, which establishes the reduction of 25% of the volume of material sent to the Seropédica Waste Treatment Center (CTR Rio). Comlurb’s aim is to thus increase the useful life of CTR Rio, reduce the generation of slurry and also the emission of greenhouse gases in the Rio de Janeiro City.

The Capabilities:

The EDGE Slayer XL and TRM516 will be utilized to shred and screen Comlurb pruning debris. The final material will be transformed into organic fertilizer, to be used in reforestation of slopes and energy recovery. The production of tree cutting in Rio de Janeiro is currently 15 tonnes of per day. Supply of the EDGE equipment offers Comlurb the ability to process 40 tonnes per hour. Exceeding their daily production allows the Municipal Company to transport the mobile EDGE equipment to other municipalities including Baixada Fluminense and São Gonçalo, who also wish to create compost from their waste materials.

Norbert Evermann, a representative of AVG Ressourcen GMBH comments, “Composting and recycling are of great importance, and at the moment, around the world is to collaborate with the environment by reducing the emission of polluting gases that attack nature and cause climatic imbalance, among other problems. It is necessary to protect the environment and put an end to the aggressions against it. That’s the idea behind it all!”

The Features:

The EDGE Innovate Slayer XL combines impressive design features including an intelligent load sensing system, tramp metal cycles, with a robust durable design, which makes the EDGE high torque, slow speed shredder the perfect solution for the removing of difficult to shred materials, volume reduction and intricate piece sizing. Engineered to run at a lower rotor RPM, without comprising on production rates, our Slayer Series helps to produce a final material product with much lower dust percentage.

The EDGE Innovate TRM516 trommel screen range has been designed for mid to large scale operations that may be constrained for space. Designed with durability in mind, the robust TRM516 trommel screen has proven capabilities in the recycling and composting projects. Design features of the TRM516 include the 4.9m long barrel, variable speed control and a feed conveyor with intelligent load sensing controls; the EDGE TRM516 trommel screen is able to produce top-quality fine materials such as compost, gravel, sand and topsoil with ease.

For more information on the Slayer XL or TRM516 Mobile Trommel email us at info@edgeinnovate.com or visit our website www.edgeinnovate.com

JR Richards & Sons Improve Cycle Rates with TRM516

July 19, 2018Case Study, CompostAustralia, Compost, Focus Enviro, Recycling SolutionsAdrian Donnelly

Launched in 2012, rich earth suppliers JR Richards & Sons has gone from strength to strength with the establishment of two organic processing facilities across New South Wales. JR Richards operate a number of organic domestic kerbside collection services with the company growing from the development of the Grafton Organics Recycling Facility (ORF) on the NSW Mid-North Coast, established as part of Clarence Valley Council’s kerbside organics collection service contract. After the successful tender of the Orange City Council’s organics processing contract, a further site was established; Molong ORF near Orange in Central West NSW. Between the two sites; JR Richards & Sons produce in access, of 30,000 tonnes of high quality rich earth compost per annum.

The Challenge

JR Richards & Sons wanted to increase their production capacity at their sites. The challenge they needed to overcome was; how would they increase production whilst utilising the same production area? Compost stockpiles can only be stored on licenced saturation pads, so how did JR Richards & Sons increase production capacity without investing and licencing new storage pads?

The Solution

Consulting with specialised equipment supplier FOCUS enviro, JR Richards & Sons came up with the solution. They needed to improved storage pad cycle rates. To achieve this, JR Richards needed to increase their screening capacity. By being able to screen their compost windrows for finish fines quicker than they did in the past and improving just one stage of their process; JR Richards & Sons were able to improve production by becoming more efficient at what they do. With the EDGE TRM516 trommel’s superior screening capacity; production improved from 50m³ to 105m³ per hour. In reality this equated to processing two windrows in the same time it took JR Richards & Sons old screen unit to process just one. The TRM516 effectively increased their screening production by 50%. By opting for a wheel mounted trommel, JR Richards & Sons not only benefitted from the TRM516 superior screening capacity in one site but across multiple sites.

Mobility a key acquisition criterion

The importance of a wheel mounted trommel that is quickly and easily transportable was a key factor in JR Richards & Sons purchase decision. With hydraulic folding discharge conveyors; the TRM516 can transition from operational to transport mode in minutes. By opting for a mobile trommel, they were able to boost the production capacity not just in one site but, in a number of locations without investing large capital; which undoubtedly it would have taken to purchase separate units for each of their sites.

Additional Features

One of many benefits of the EDGE TRM516 mobile trommel is its overload protection system. The screen drum and feeder conveyor are in constant communication. If the screen barrel is under pressure, the feeder conveyor will back off. Most importantly once the pressure from the drum is no longer recorded, the feeder conveyor will return to its set speed. Effectively this prevents material bridging, drum overload and most importantly ensures for efficient separation process of fines. With smart control features as standard; the EDGE TRM516 can be operated and supervised by one person. This makes the TRM516 the ideal screening solution when moving from one site to another with minimum site operation disruption.

Other key design features noted by JR Richards & Sons includes the TRM516’s discharge conveyors; in particular the 180° radial fines conveyor which provides a discharge height of 5.3m (17’6”) and creates a stockpile volume of 1310m³ (1714yds³). This allows JR Richards & Sons loader drivers to concentrate on feeding the trommel screen with minimum time spent stockpiling screened material. A knock on effect of this, is the noticeable reduction on loader movement and site traffic with material being handled much less.

EDGE MC1400 SEPARATING CONTAMINATED COMPOST OVERS

March 30, 2018Case Study, CompostCompost, Compost Overs, EDGE MC1400, Material Classifier, MC1400, WindshifterAdrian Donnelly

The decision was not an easy one, considering he’d have to invest in plant he had never used or thought about using before. Josh has only had his fingers in the composting pie for about three years so it can be said that he’s fairly new to the game. In those three years, Green Fingers, which produces potting mix, compost and soils and supplies them to Rocky Point Mulching for sale to the agricultural sector and nurseries around the country, a legacy pile of contaminated compost overs has occupied the site’s pad.

“The legacy pile of compost overs was a problem that was building up and the cheapest thing to do was to stockpile it, let it sit on the pad, and not worry about it. But these things catch up with you quickly,” Josh acknowledged. Not only did the stockpile of contaminated compost overs take up valuable real estate, it was costing the company both in the present and the future.

“The large amount of rocks and other plastics that was in our pile has been in circulation so they’ve been going through the composting process for the last three years. What you probably don’t realise is that if we were to pull 5000 tonnes of heavies out of that, it’s 5000 tonnes that we were shifting around on-site every three months – you take it from your oversize [fraction], you put it back in, you compost it again, you screen it again, and then you shift it again and you do that four times a year,” Josh said.

“Two months ago, we decided that we had to free up the hardstand. But [the decision] came down to selling the product rather than letting it sit on the pad. If we can turn it into a product that we can use and sell right away, instead of letting it sit on our pad for 12 months, that’s cash flow for us.”

Giving Green Fingers the Edge

For Josh, the biggest challenge was coming to terms with the capital spend and how he would get the best return on investment. He embarked on a process of trialling a number of material classifiers before deciding on the EDGE MC1400, supplied by equipment specialists FOCUS enviro which he had viewed at another customer’s site in Sydney. On top of dealer support; value for money and machine design drove his decision.

The machine was purchased mainly for separating the rocks from the contaminated compost overs waste pile as well as for the extraction of contaminated plastics and papers from the final product.

“The design of the machine, with its large 1400mm opening, and how the actual separator works, best suited our needs as it lets the big rocks drop out whereas another machine I trialled didn’t do that,” Josh explained. The MC1400 is able to extract impurities from highly contaminated material in a single pass using controlled air flow as a separation medium. Contaminated compost overs are first screened before being fed to the MC1400 to be separated into a range of materials, including clean rock, ferrous materials, clean organic fraction, and light fraction. At the same time, plastics are removed to prevent them from re-entering the compost stream. Operators are able to adjust a range of controls, from fan and feed conveyor belt speed, to drum positioning.

Additionally, the machine is fitted with a wide feed conveyor to allow for an even spread of material, which can be fed from existing trommel screens, increasing the efficiency of separation.

In being a fully self-contained machine, air flow is better controlled while air depressurisation, dust creation and spillage are minimised. At present, Green Fingers composts more than 40,000 tonnes of green waste a year. To get through its legacy pile, the company has been running the MC1400 full-time in October and will continue to do so till the end of November. Now that the machine has been in operation for a few months, Josh is able to reflect on the capital spend and said that based on early figures, he expects a return on investment in four years.“And that’s purely based on the numbers and selling product to pay off the machine. But there are a lot of other benefits that we’ve not included in this estimate, for instance the space we’ve freed up on-site and the capacity it gives us,” Josh said. “And if I were to move to an alternative screening solution, I can run the MC1400 off three-phase power,off 415 volts. I won’t need to run the motor because it’s got the ability to plug into power if power becomes a cheaper option,” he added.

THE MC1400 turns waste materials from the compost overs into fractions that can be reused. At the same time, it removes light plastics from re-entering the compost/organics material stream.

“For years within the organic recycling industry the search for a solution to effectively remove light plastics from compost has been the holy grail. The EDGE MC1400 can remove over 98% of these plastics in a single pass,” Focus Enviro managing director Robbie McKernan said.

The main areas of removal are:

Clean rock;
Ferrous metals;
Clean organic fraction (suitable for reuse back to the compost process); and
Light fraction/plastic contamination.

Top 6 reasons to own a stockpiler

January 12, 2018Case Study, Sand & GravelEDE2016

Stockpiling

1. Health & Safety

Health and safety is the most crucial aspect when it comes down to owning a stockpile conveyor. The benefit of using a stockpile conveyor eliminates the use of loaders when stockpiling materials, therefore reducing moving traffic on the site. Studies have shown that over 40% of waste and recycling site accidents occur due to manoeuvring or operating vehicles within the UK.

Along with the environmental benefits, stockpile conveyors can contribute significantly towards the improvement of health and safety issues such as reduced noise, dust and emissions levels.

2. Reduce Large Capital Expenditure

Cash flow is a continuing problem for one in five small business owners. Larger businesses are as likely to encounter cash flow problems, if not more so, than the smallest. On average, wheel loaders demand a high retail price of £180,000 ($282,078). A substantial outlay than may hinder a business financing other vital equipment to enable their business to grow. Stockpile conveyors represent a substantial saving and an alternate to wheel loaders stockpiling material and therefore freeing vital funds to help a business expand.

3. High Price Labour

Stockpile conveyors can diminish high price labour in more than one way on the working site. By eliminating or reducing the dependency of wheel loaders on site, stockpile conveyors can reduce the number of wheel loaders required by a working site. Secondly, conveyors have the ability to operate at a maximum efficiency every hour of operation with minimum supervision, reducing labour costs further.

4. Increased Production and Reduce Cost per Tonne

As stated above, conveyors have the ability to operate at a maximum efficiency every hour of operation; therefore the stockpile conveyor can continuously manoeuvre aggregates within the site throughout any preferred time period or day.

With short discharge conveyors found on screeners or crushers, sites that traditional employed wheel loaders to move material, tend to constantly move material from the screen or crusher, which can only handle a small stockpile, to another larger stockpile, and then onto loading the trucks. Effectively operators handle finish products at least twice. With the introduction of stockpilers, operators can leave crushers and screens running, moving the product just once with the wheel loader straight to the delivery trucks. Ultimately, the introduction of stockpilers in many cases results in the elimination of the double handling of material and therefore cutting operators cost per tonne.

The big advantage however for employing a stacking conveyor to create stockpiles is the production improvement. With crushers and screeners no longer starved, wheel loader operators can focus on continuously loading crushers and screeners to feed the stockpile rather than creating the stockpile. In many circumstances this can eliminate expensive overtime needed to meet productivity demands and maintenance resulting from increased running hours.

5. Maintenance and Running Costs

Employing stockpile conveyors to stockpile material minimises operator’s maintenance costs and production times for working sites compared to utilizing wheel loaders for the same task. Wheel loaders require much more scheduled services to maintain their running efficiency with a greater number of wear parts. Studies have shown that wheel loader maintenance can cost 95% more than conveyors annually.

Along with this, fuel consumption can also be reduced compared to using wheel loaders. The EDGE TS Series consumes on average 5 litres of fuel per hour.

6. Quality Material

The sixth benefit of owning a Stockpile Conveyor is the high quality uniformed aggregate. This is vital in the production of many materials such as concrete and asphalt.

Heavy equipment such as wheel loaders can damage aggregate such as expanding clay, shale or slate through compacting and crushing.

Every operator has differing needs and challenges to overcome and here at EDGE Innovate; we pride ourselves as being a company that can cater to the best part of all the facets of the material handling industry. With a wide choice of stacker conveyor formats, power-source options, differing conveyor lengths and throughput; operator’s first port of call when deciding on what conveyor specification best fits their requirements should always be EDGE Innovate.

Mattresses Put to Bed with EDGE Shredder!

October 12, 2017Case Study, MatressesEDGE shredder, Mattress recycling, Mattress shredding, Waste ShredderAdrian Donnelly

Shredding Mattresses

The EDGE Shredder has provided the ‘best value’ solution for shredding and volume reduction of not only mattresses but also Green Waste, Wood Waste, C&D and C&I. All of which is possible with the touch of button from the machine display panel. An important feature of the EDGE machine is the energy saving fuel management system which matches the engine RPM to the fuel consumption. Saving money, reducing emissions and still providing the ‘lowest cost per tonne’ solution now synonymous with the EDGE equipment range. Upon its arrival, the shredder was put straight to work and processed a backlog of over 500 mattresses in the first two days of operating!

The unit supplied to Bunbury-Harvey Regional Council was fitted with EDGE Innovate’s universal chamber which has enable the council to reduce the volume of the mattresses by a massive 83.3%. A height adjustable magnet fitted to the shredder unit as standard, has also allowed the council to recover a large volume of ferrous metal contained within the mattresses. The big advantage the EDGE Slayer XL has over a single shaft waste shredder is the up time. Thanks to the twin shaft design of the EDGE Slayer XL, the traditional wrapping often found when shredding mattresses is prevented due to the self-cleaning characteristics inherited from the two shaft design utilised in EDGE’a shredder range. This results in less daily maintenance, more produciton and a much safer operation.

“We are honoured to have been selected by Bunbury-Harvey Regional Council. We also look forward to supporting them and helping them to deal with more materials, more efficiently and be a part of their successful campaign on setting new standards in recycling here in West Australia” said Robbie McKernan, director at Focus Enviro.

EDGE Innovate provide world class solutions to the waste processing and recycling industries including shredders, trommel screens, density separators, picking stations and flip-flow screens. This project is one of many examples which demonstrates the productivity and flexibility of the EDGE product portfolio. To find out more on how we can help with your waste recycling operation email info@edgeinnovate.com.

EDGE Innovate’s 622 Trommel outperforms competitors in Compost Screening

December 8, 2016Case Study, Compostcompost processing, Compost screening, EDGE Trommel, mobile trommel, Screener, Trommel, Trommel ScreenEDE2016

COMPOST SCREENING

Spanish recycling giant COGERSA have selected the EMSA supported EDGE TRM622 Mobile Trommel after seeing excellent results in compost screening with a 10mm cut.
COGERSA, (Company for the Management of Solid Waste of Asturias, SAU) a collaboration between the government Principality and several municipality’s in the central area of Asturias on the north coast of Spain was formed with the aim to provide a centralized recycling solution for the region. Since its formation in the 1980’s, COGERSA has provided recycling solutions for a wide diversity of waste. COGERSA is currently composed of 78 Asturian municipalities and the Autonomous Administration (the Government of the Principality). Processing 20,000 tonnes of compost annually, COGERSA required a high performance, reliable trommel.

PUT TO THE TEST

When deciding to upgrade their production processes, COGERSA turned to numerous mobile trommel manufacturers. An Intense testing period was carried out by COGERSA with all leading European brands including Doppstadt, Terex Environmental Equipment (TEE), Komptech, Pronar and EDGE Innovate; all of which were put through their paces at one of COGERSA facilities. The task at hand was to process 100 tonnes per hour and to create a split of 10mm down fines material with the oversized material being returned to recycling stream for further processing.
Before completing on-site testing; EDGE Innovate carried out their own analysis and test runs of sample materials from the COGERSA site. From the results, EDGE Innovate were confident of achieving in excess of the desired 100 tonnes per hour stipulated by COGERSA.

When put to the test at COGERSAs’ facility in Oviedo, a TRM622 mobile trommel and EDGE Innovate’s Spanish partner Emsamaquinaria were able to achieve an impressive 120 tonnes per hour, creating a 10mm down fines split despite the closest competitor in terms of output, the TEE 620 only being capable of 70 tonnes per hour.

COGERSA utilized a number of different criteria such as output performance, running costs and aftersales support to ensure that they selected the correct product that suited their operating conditions and requirements. Using this criterion for selection; EDGE Innovate’s TRM622 mobile trommel and the service from Emsamaquinaria came out on top. With fuel consumption averaging at just 17 litres per hour combined with an additional throughput of 50 tonnes per hour over their closest competitor ensured that the EDGE TRM622 represented a much better return on investment.

COMPOST SCREENING WITH THE EDGE TRM622

Being 20% heavier than their competitor’s models and weighting in at 32 tonnes (35.2UST) with an operating length of 27.7m (90’9”); the EDGE TRM622 is one of the largest wheel mounted trommels available on the market. When considering throughput performance and stockpiling capacity the principals of scale apply. Featuring a 180° radial fines conveyor with the stockpile capacity of 1064m³ (1392yrd³) and with an end conveyor design ensures against contamination of processed material and unnecessary movement of material via wheel loaders. An intelligent load sensing hydraulic system incorporating automatic variable speed feeder with automatic stop/start functionality when combined with impressive stockpiling ability ensures that operators simply have to concentrate on feeding the trommel with material. Which is good thing; when you consider the EDGE TRM622 houses a 2m X 6.9m (6X22’) long screen drum. A quick drum exchange is facilitated via an innovative hydraulic sliding feeder, enabling COGERSA to simply lift out the existing drum to be replaced with the various drum types available to suit different applications.

When stacking up the design features incorporated in the EDGE TRM622 mobile trommel along with throughput performance, quality of separation and low fuel consumption, COGERSA conceded even though they had traditional operated another European trommel brand that the EDGE TRM622 and indeed the quality of backup support that Emsaquinaria would provide to be a winning combination.

EDGE INNOVATE SCREENING RANGE

Offering smart, precise and efficient screening machinery; EDGE Innovate’s Screening Range, incorporates 4 different trommels classes, 3 way screeners and specialised flip flow screens for the screening of the most difficult of materials. Designed for maximum productivity and superior screening efficiency. Our range of fuel efficient screeners and trommels offer customers a heavy duty construction design combined with high manoeuvrability. With the ability to process a wide range of applications, EDGE trommels and mobile screens are ideal for a number of industries, whether it be aggregate production, skip waste management or those wishing to process industrial and demolition waste.

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EDGE Innovate Supply 7 Stacking Conveyors to Wentvalley Aggregates

December 7, 2016Aggregate, Case StudyEDE2016

Stacking Conveyors

Over the past few years the company has invested heavily in new crushing technology including large jaw and cone equipment, a modern fleet of large screening plant which is capable of handling in excess of 992 tonnes an hour, and a fleet of 22 to 66 tonne excavators and 22 to 66 tonne wheeled loaders.

The brief for EDGE Innovate was to supply a long-term solution which would improve the efficiency of the site, allowing for more capacity and more streamlined loading of the delivery trucks, allowing for more products to leave the site.

Traditionally, wheeled loaders have been used to move the material once it comes off the various screens in the quarry. This meant that each wheeled loader was tied to each screen conveyor on a daily basis to move the material as fast as possible, because of the amount produced. The solution proposed by EDGE was to drastically change the way in which they worked, and to introduce a system of stacking conveyors to effectively handle the movement of all material produced by the screens.

This radical change has been hugely successful and welcomed by Russell Meakin, Managing Director of Wentvalley Aggregates. “Before the tracked conveyors we had four or five loading shovels tied to the screens, because of the amount of material we produce. Now, we have a system which allows us to move a lot of product quickly and effectively and create much larger stockpiles. This means that we can use the wheeled loaders now to load the trucks and get the material off-site to our customers much quicker, a much better use of these machines. We have seen a big reduction in operating costs saving money on manpower, fuel and machine costs, and the stacking conveyors have allowed us to increase capacity across the site.

Before, the wheeled loaders we had to move the material from the screen, which could only handle a small stockpile, to another larger stockpile, and then onto loading the trucks, so we were moving the product at least twice, now we can just leave everything running, moving the product just once with the shovels straight to the delivery trucks.

The drivers love the system now and make the job easier for them and safer. The other good thing is that it keeps all the products away from the machines and this cuts down on any damage and subsequent maintenance. it’s also very quick and easy to change the angle of the stockpile if needed to make a larger pile, and they are really good on fuel, and they are constantly flat out working hard and taking a lot of weight through.

We have a superb relationship with EDGE, the machines are great, repairs and maintenance have been great and we are very happy. They are one of the best things I have ever bought”. The machines built and supplied by EDGE Innovate are a mix of the TS80 and the TS65 from their popular track stockpiller series.

Protecting Workers is an Essential Part of Waste Management

December 7, 2016Case StudyEDE2016

Waste management

Whilst sorting stations have long been a part of Material Recovery Facilities, small facilities and pop‐up recycling sites have suffered from a lack of proper picking stations. The EDGE Mobile Sorting Station is the most Robust, Durable, Long lasting and User Friendly Picking Station on the market today.

The top three motives to install a mobile sorting station include;

1. Efficiency ‐

The EDGE MPS48 eliminates the ‘time in motion’ and hazard from traditional manual picking on the reception floor. The recovery rates escalate while the modular design allows the customer to add to the number of bays required as their separation change or production increases; this allows EDGE to meet the customer demands continuously by not limiting the number of bays they can choose.

2. Mobility-

With the same day set-up, ease of positioning, cleaning and re-locating, the EDGE MPS48 mobile picking station can run independently or become an integral part of an existing process, as one of the key features of the EDGE MPS48 includes the fact that it can be fed by any primary secondary Crusher, Screener or Trommel. With flexible heights to suit a range of skips/bins below the platform, the MPS48 is not confined to one height.

3. Safety-

The EDGE Picking Station can be fitted with a multitude of options such as roofing, lighting, insulated/air conditioned enclosures with windows and heating, air separators, over-band
magnets plus many more to suit the needs of many applications. Essentially the EDGE Picking Station can be tailored to suit required needs/environments.

With belt widths ranging from 36”- 48” the impressive, EDGE MPS48 boasts a range of features that makes it very popular within Transfer Stations, Skip Hire companies and Waste Handling Depots. The main feature of the EDGE MPS48 is that the picking station has been uniquely designed so that picking bays can be easily added or removed at ease, in line with changing customer requirements. This unique feature enhances the versatile nature of the MPS meaning it can fit pretty much any scenario!

The EDGE picking station has improved working conditions for waste management sites, such as reducing dust, noise and climate conditions for workers worldwide. “Operators can comfortably remove any plastics, wood and cardboard for further recycling and the final over-band magnet removes ferrous contamination and protects the downstream shredding process from high wear, downtime and associated maintenance costs.” Dermot Murphy, EDGE Innovate

To find out more about the EDGE MPS48 email us at info@edgeinnovate.com or visit our website www.edgeinnovate.com

Preshredding Biomass with the Slayer XL

December 7, 2016Biomass, Case StudyEDE2016

Preshredding biomass

McKinstry Skip Hire Ltd, a family owned and operated company with over seventy years’ experience providing excellence in waste management services to both public and private sector customers throughout Northern Ireland have seen real operational benefits when they opted to incorporate an EDGE Slow speed shredder into their biomass production process.

The company founded in 1970 by Mr Albert McKinstry, is currently managed by his sons Darren and Mark McKinstry, has grown to now employ an eighty strong workforce at their state of the art Material Recovery Facility (MRF) in Northern Ireland, just a few miles from the Belfast International Airport. In 2016 McKinstry Skip hire will supply over 50,000 tonnes of P63 grade woodchip to help power the largest renewable energy project in Northern Ireland. Lisahally Combined Heat and Power Station operated by Evermore Renewable Energy is based in County Derry and generates an impressive 15.8 MWe, the equivalent of enough energy to power 25,000 homes.

THE OLD PROCESS

McKinstry’s Skip Hire extract wood mainly from council operated sites around Northern Ireland along with an additional source from Southern Ireland to ensure material supply in periods of any downtime in the industry. Supplying 1,000 tonnes per week minimum to Lisahally Power Station to a P63 grade, the wood waste when it arrives to the Crumlin site undergoes a quick manual pick through to remove as much contaminates as possible. The high grab then puts the wood waste into a high speed shredder. The shredded product goes through a series of overband magnets, twin deck horizontal screeners and eddy currents to remove ferrous and non-ferrous metals, dust and oversize product.

THE NEW PROCESS

In an effort to improve operational efficiency, reduce running costs and improve product quality, McKinstrys Skip Hire turned to the EDGE manufactured slow speed shredder, the Slayer XL. The new production process sees material go from trailer to the EDGE pre-shredder with minimal pre-sorting to create a uniform piece size product and to remove any non-shreddable contaminants. The material is then feed into a high speed secondary shredder with the finer material passing the series of separation stages.

BENEFITS OF PRE-SHREDDING WITH A SLOW SPEED SHREDDER

With its robust design and massive 80,000Nm of torque combined with intelligent self-protecting operating system, the EDGE Slayer XL provides enhanced protection to their high speed shredder when deploying it as a pre-shredder in front of the high-speed shredder. McKinstrys have found that the EDGE Slayer XL’s ability to withstand non-shreddables such a steel bracketry etc. with minimal wear makes the Slayer XL the ideal partner to their high speed grinder by vastly reducing the wear and tear of the high speed shredder tools and cutting down significant downtime associated to non-shreddables reaching the high-speed shredder chamber.

With the non-shreddable products being removed either by the EDGE shredder’s chamber detection system or via its overband magnet, McKinstry’s operators have found higher percentage uptime and improved dependable performance from their secondary shredder. A constant flow of uniformed piece size material provided by the EDGE Slayer has also allowed the high speed grinder to process material much easier; again improving the lifespan of shredder tools and reducing the levels of fuel consumed being recorded.

SUPERIOR PRODUCT AND ENHANCE OPERATIONAL EFFICIENCY

Helping to reduce fuel and maintenance costs associated with their high speed grinder is only half the story of the improvements the EDGE Slow speed shredder has brought to the table. Howard Wilson, McKinstry’s Biomass Quality Control Manager explains that the end product is superior to that of material that is simple passed through a high speed grinder. By adding a pre-shred and secondary shred to the production process McKinstry’s Biomass Quality Control Manager has found via a particle size analysis of mandatory samples taken twice a day to contain a “…significant reduction in oversize particles, samples have fallen well within the 10% limit and the dust level is well under 2%”.

The low level of dust creation can be accredited to a control feed of near size material entering he high speed grinder, with surges of material being eliminated and by the fact that the EDGE Slayer XL has been engineered to run at a lower rotor RPM combined with high torque. It this feature that helps the EDGE manufactured slow speed shredder to produce a final material product with much lower dust percentage. Howard has also seen an improvement in the production efficiency by incorporating the primary shred into the production process. “We have benefit by a large reduction in oversize, which means we have less to re-shred again, by falling within the 10% ratio, there is only a minimum amount of additional shredding on the oversize that saves us man hours, fuel and it saves us maintenance costs on the machinery”

With tight restriction placed on suppliers of biomass; reliability, quality and sustainability of material supply are always major concerns. By incorporating the EDGE Slayer XL slow speed shredder; biomass producers can be assured of improved operation efficiency, higher quality end product with reduce dust and oversize creation combine with a reduction in downtime and maintenance.

From waste product to sellable product with the help of EDGE’S RS1500

December 7, 2016Case Study, Coal, Lime, OresEDE2016

CanAm Coal Corp. based in Calgary, Alberta, produce and market coal to industrial, utility and export markets. The company own and operate three coal mines in the US, which extract an average annual coal product of approximately 480,000 tons per year. CanAm Coal Corp completed the acquisition for 80% stake hold of Birmingham Coal & Coke in July 2012.

THE CHALLENGE

Prior to purchasing the EDGE RS1500 Roll sizer in April 2013, CanAm Coal Corp was faced with major difficulties with their final coal product. In order to meet the coal product specification required for the industry, coal products must first be washed to separate coal from stone particles which is facilitated by the fact that coal particles are considerably lighter than stone. The washing process is limited to a maximum piece size of 50mm. Any piece size over the 50mm threshold is stockpiled to be resized at a later date. Due to the impurities in the raw coal found at the Birmingham site such as shale or rock, CanAm Coal with their existing plant line could not resize the 50mm plus material as it would have resulted in major downtime, high wear and asset damage. Simply put, it was not financially viable to process the 50mm plus product using the plant at their disposal. An Impact crusher was tested but it produced an unacceptable amount of coal fines which did not meet the industry’s stringent requirements.

THE SOLUTION

EDGE Innovate’s distributor CrusherWorks proposed a solution to CanAM Coal’s troublesome “50mm oversize product” in the shape of EDGE Innovate’s RS1500. A unit was delivered in June 2015 to which provided the coal company with the robust and durable Roll-Sizer. With impressive design features, the EDGE RS1500 Roll Sizer has the ability to process a wide range of materials including coal, lignite, bituminous, sub-bituminous and hard to handle materials. Its robust design is coupled with high manoeuvrability and small footprint, all of which ensures the RS1500 as being the perfect solution for the processing of the 50mm oversize material on the Birmingham site.

Boasting an impressive list of design features the RS1500 is packed with the most up to date technology and components. The full HMI Controlled Panel Interface provides easy fine tuning for
accurate application performance. The HMI allows for automatic start / stop operation and provides visual data output such as engine load, individual shaft pressure, hydraulic oil temp and fuel consumption displayed while the machine is still operating. The RS1500 asset safety system provides the Edge unit with an added advantage over CanAm Coal’s existing plant. The Edge Roll-Sizer incorporates an automatic sensing system that protects the roller shafts against tramp metal or trapped material. This vitally reduces maintenance costs and downtime for the coal company. The tooth rotor design in the RS1500 allows undersize material to pass through the precision designed shafts increasing product through put. The shafts are designed to grab the feed material and reduce it to the desired product size whilst creating the minimum of fines. A single deck, two bearing 50mm aperture Pre-screen allows fines to by-pass the chamber, increasing processing efficiency and through put. In the case of Birmingham Coal, the Edge RS1500 resizes up to 24” piece size to less than 50mm at a rate of 250tph. The design features incorporated in the Edge RS1500 is the perfect solution for resizing coal with impurities whilst minimising the creation of coal fines. This allows Birmingham Coal to continue the processing cycle and provide them with a sellable product that meets their stringent product specification.

“With the EDGE RS1500 added to the CanAm Coal Corp. plant, it allows the company to transform a non-sellable product to a sellable product, by resizing the coal particles to less than 50mm. It has allowed them to pass the material through the washing process and produce a coal product that meets a sellable product specification.” Neil McCoy, Crusher Works Director.
EDGE Innovate can offer the RS1500 Roll sizer to customers with a range of various options available to suit the customers desired needs and requirements.

SWMCOL Attempt to Limit the Spread of the Zika Virus

December 7, 2016Case Study, TyresEDE2016

Tyre Shredding

In 2015, the Trinidad & Tobago Solid Waste Management Company LTD. (SWMCOL) turned to EDGE Innovate to enhance their drive to reduce, reuse, recycle and recover, where possible, a wide range of materials from household waste to construction waste. The EDGE Slayer XL provided for the course and medium shredding of untreated municipal solid waste, bulky waste and commercial and industrial waste. The inherent operational efficiencies provided by the EDGE Slayer has allowed for a high capacity volume reduction of landfill waste and has helped SWMCOL realise a greater optimisation of landfill utilization.

With the spread of the Zika virus in South America and the Caribbean region in 2015 and 2016, The Tobago Health Sector in partnership with SWMCOL turned to the EDGE Slayer XL in an attempt to limit the advance of the Zika Virus throughout Trinidad and Tobago.

The Zika Virus is a disease which is primarily transmitted by mosquitos. The number of reported cases of the Zika Virus in Trinidad & Tobago had reached up to 200 cases. Mosquitos are some of the most-effective disease-spreading vectors in the world, capable of passing the virus between groups of people who have not even been in contact. Further, eradicating the mosquito is a rather daunting task. There are, however, ways to target and reduce populations of the insect in particular areas, including depriving it of breeding grounds. Trinidad and Tobago launched a government lead programme to destroy potential breeding environments of the mosquito. A major breeding ground, believe it or not, is inside abandoned tires. Often seen dumped in roadside ditches, dry creek beds, and junkyards, tires quickly fill with standing water and can harbour huge quantities of mosquito eggs. This is especially problematic in summer months, when other water sources tend to dry up.

To destroy breeding grounds of the mosquito, SWMCOL took the decision to deploy the EDGE Slayer XL to shred used tyres which has been a huge breeding ground to mosquitos in Trinidad and Tobago due to the collection of standing water in the tyres. The twin shaft, high torque EDGE Slayer XL shredder provided SWMCOL the most efficient and cost effective solution for reducing the spread of the Zika Virus by discarding the possible breeding grounds within the used tyres.

The EDGE Slayer XL has been designed with strength, durability and serviceability in mind, with impressive design features; such as superb fuel economy with an average fuel consumption of just 25-30ltr/hr (7-8 USG) and offers operators with the lowest running and maintenance shredder on the market. With a huge torque of 80,000Nm, the EDGE Slayer XL is the ideal tyre shredding solution for the SWMCOL organisation.

SWMCOL appealed to all 14 Local Government bodies in Trinidad offering to shred and remove all derelict tyres the corporations had within their boundaries. During the SWMCOL lead exercise a total of 20,000 tyres were collected within the two week long exercise and a total of 13,000 were shredded by the EDGE Slayer XL. Remains of the shredded tyres were used as backfill at the Studley Park Landfill.

Out with the Old & in with the New for McKinstry’s Skip Hire

December 7, 2016Case Study, MSWEDGE shredder, high torque shredder, industrial shredder, MSW processing, twin shaft shredder, Waste ShredderEDE2016

Upgrading Shredders with EDGE

Over 20 years ago McKinstry Skip Hire were taking 90% of all the waste collected across Northern Ireland and putting it straight to landfill. Today those figures have virtually been reversed, with over 92% of waste collected being recycled/reused and 6% used for Energy From Waste (EFW) and only 2% being sent on to landfill. A vital component contributing to McKinstry Skip Hire impressive recovery process has been the EDGE Slayer X.

Working on the front line for 5 years and processing a large percentage of the 155,000 tonnes of waste received annually by McKinstry’s Skip Hire, the Slayer X has been upgraded by the skip hire company with the recent purchase of an EDGE Slayer XL. McKinstry’s first EDGE Slayer X purchased in 2011 worked effortlessly for five years. Over the five years of operation from the EDGE Slayer, it has been projected that it had processed in an excess of half a million tonne of waste!

At McKinstry’s, over 90% of the waste is recovered using a manual pick team to attempt to recover commodities to an extremely high standard. The EDGE Slayer X had the ability to process a consistent piece size of 350-400mm which makes the throughput and the manual picking process much easier for the picking team at McKinstry’s MRF site. The site recover different grades of bottles HD and PET, different types of metals; ferrous and non-ferrous, along with different papers, fibres and films. McKinstry’s Site Supervisor Aaron Rainey states, “The EDGE Slayer has been very important to us over the past five years. It was known as our old faithful here! It made everything much easier and presented the waste to our manual pickers in a workable form.”

For McKinstry’s, the EDGE Slayer XL was at the top of the list, due to the exceptional performance of the Slayer X. A key factor for McKinstry’s choosing the Slayer XL was the anticipated performance and reliability that was evident with their previous unit. The EDGE Slayer XL, twin shaft, slow speed shredder provides an additional 20% more throughput than the smaller Slayer X. “We are still going to get our piece size with the Slayer XL, along with far more throughput, which is exactly what we need!” I can programme the Slayer XL to work anywhere on site, doing many different aspects and still achieve maximum throughput!” The Slayer XL has been designed with a HMI Control Panel, which provides easy fine tuning for accurate application performance. A simple touch of a button and the EDGE Slayer XL is set-up to process wood waste, green waste or municipal skip waste, which is vital to busy site that accepts such a broad range of waste.

The EDGE Slayer chamber houses two, slow speed, high torque shredder shafts. Aaron explains,

“One of the main things I like about the Slayer XL is, if something gets into the chamber or something the machine doesn’t want in the chamber, the machine will shut down, it will not shred on and cause a lot of damage!” The intelligent tramp metal cycle found within the Slayers operating system ensures against asset damage and large percentage downtime that can be associated to other shredder types.

PRODUCT SUPPORT AND RUNNING COSTS

After 5 years of operating the EDGE Slayer X, Aaron describes the aftersales customer support from EDGE Innovate;

“the back up with the EDGE guys, is second to none. We are delighted with the service and support, we receive from them!” With EDGE Innovate’s design and manufacturing headquarters situated in Northern Ireland, EDGE are in the prime position to offer untouchable access to aftermarket and technical support to McKinstry’s MRF site.

Operating and Running costs is something every waste management company monitor, especially for the award winning McKinstry’s Skip Hire. The Slayer XL has relatively low fuel consumption of 25-30 Litres/per hour, compared to the majority of market rivals. The EDGE shredder also has a central auto-lube system which provides reliable protection against friction and wear. It also ensures the machine is attaining enough grease at all times. As well as this, the Slayer Range from EDGE has a reversible fan system to make sure the machine is also breathing. All of which ensure that the EDGE Slayer XL is the lowest maintenance cost shredder on the market!

Aaron describes the ease of performance with the EDGE Slayer XL,

“With the majority of options wired into the PLC on the machine, the screen tells us everything we need to know! The only thing my man has to do in the mornings, is a simple check sheet and then it goes off to work!” It’s as simple as that!

With high application flexibility, proven reliability, consistent product piece size, coupled with low maintenance and operating costs; it looks like the decision to purchase a new EDGE Slayer XL was a no brainer for the folks at McKinstry’s Skip Hire.

What value lies beneath?

December 5, 2016Brownfield, Case StudyEDE2016

landfill mining

It is with this in mind that EDGE Innovate has launched the new LTPS. The EDGE LTPS combines all the benefits of the highly regarded Low-Level track Stockpiler such as the unique low-level hopper design and a 2-bay picking station. Available with either a belt feeder or heavy duty steel apron feeder, the LTPS boasts a rapid set-up time and superb manoeuvrability along with other notable design features such as the two bay picking bay, ladder access, variable belt speeds and overband magnet.

It is the perfect solution for brownfield clear-up projects and for extracting valuable commodities from existing or disused landfill sites. The LTPS is a concept that was born out for the need of a unit that could navigate across rough terrain and that could be easily fed by either a wheel loader or excavator. Customers simply wanted a machine to bring to the waste and not the waste to the machine.

The LTPS combines all the functionality of a low-level track stockpiler and the added features of a mobile picking station. This provides owners with greater flexibility by having the added option of using the LTPS as a standard low level stockpiler with a discharge height of up to 9.2m (30’3”) that has the ability to create a stockpile volume of up to 1780m³ (2328yds³).
For decades, the UK has for the most part simply buried its waste, but landfills are nearly full, and attitudes and practices are changing fast. In a recent study carried out by Cranfield University, scientists analysed samples from up to 30 metres deep from four different landfill sites. The analysis found Neodymium, Palladium, Copper and Aluminium with an estimated value of over $550 million.

Dr Wagland of Cranfield University said: “There is clearly potential value in our landfills, considering we only looked at the soil-like materials within the landfill sites. It is unlikely that the recovery of only rare earth elements (REEs) and critical metals would be economically viable, however recover copper and aluminium and it starts to make sense. Further resource recovery is possible with the extraction of larger metal items and the reprocessing of plastics, adding even more value to the operation”.

The EDGE LTPS along with other products found within the EDGE Recycling Range such as the FSM Fines Recovery plant, the Material Classifier and TR516 & TR622 trommel range offer the perfect solution for the extraction of these precious commodities.

Six years on and Hamilton Waste & Recycling are still gaining the benefits of the EDGE Slayer

December 5, 2016Case Study, MSWEDE2016

Waste and recycling

Since 2002, Hamilton Waste and Recycling has continually grown year on year. It is now regarded as being one of Scotland’s largest indepentent waste management companies. Based in Edinburgh as well as East and West Lothian, Hamilton Waste and Recycling has operated three transfer and recycling stations for almost ten years. In 2010, this family run business on the outskirts of Edinburgh took the decision to purchase an EDGE slow speed, twin shaft shredder. Before acquiring the shredder, Hamilton Waste and Recycling had been sorting material on the ground before sending on for processing. With the introduction of the Slayer to their waste processing stream, Hamilton’s have been able to reduce the size of the municipal skip waste to a homogenous piece size of 400mm. This enable Hamilton’s to pass shredded material over a screen and on to a 4 bay picking station.

A fourth, 15 acre state of the art transfer and recycling facility were added near Smeaton in 2011. Fast forward to present day and Hamilton waste have continued to invest heavily in new material handling and separation technologies with the installation of a new £2 million bespoke separation plant in 2014 on the same site. The new plant incorporates mechanical separation in the form of flip flow screens, a trommel, air separation, water separation and manual up-stream picking. At the front end of this new recycling plant, Hamilton Waste and Recycling have chosen to stay loyal to the trusted EDGE slow speed shredder. In fact; when it came to designing the new plant, David Hamilton states that the “first piece of the jig-saw was the EDGE shredder. The product it produces dictated the type of plant that could handle that product. The EDGE shredder is an integral part of what we do here at Hamilton Waste and Recycling”.

Over 100,000 tonnes of municipal skip waste passes through Hamilton Waste and Recycling weighgate each year, all of which is fed through the EDGE shredder. The Slayer’s capacity to consistently produce an end product of no greater than 400mm is vital to Hamilton Waste’s ability to process material cost effectively. It enables the pickers to effectively identify and pick commodities as well as allowing the air and water separation systems to work at their optimum throughput. David illustrates the importance of the EDGE shredder to the day to running of the waste recycling facility; “the EDGE Shredder is integral to our business. It allows us to process material and get it through the plant cost effectively… If it went down for a day or so or if we didn’t have it; it would be a big problem”.

Design features found on the Slayer has also made it a firm favourite of Hamilton’s service engineers and operators with the tramp metal detection system being identified as real cost saving feature with non-shreddable fragments being quickly removed. David describes to the aftersales customer support the company has received from EDGE Innovate; “we are delighted with the service and backup which is second to none, with spare parts being very cost effective. Their engineers are very helpful…their back up is very important to Hamilton Waste and Recycling”.

Talking with David Hamilton he recalls the decision making process Hamilton Waste and Recycling went through and it was not as simple as achieving the desire throughput at the right piece size. “We research the operating cost of a high speed shredder in comparison to a slow speed. We found that the high speed grinder suffered from much higher wear when processing unsorted contaminated material along with needing much more fuel. The material we received needed to be pre-sorted so our processing costs would be considerably higher”. Hamilton’s came to the conclusion that a slow speed was more suited for the processing of their municipal skip waste stream and started to look at numerous shredders. Their search brought them to the EDGE Slayer due its robust design, versatility and low running costs in comparison to its competitors. On initial testing the EDGE Slayer was averaging under 20lts per hour of fuel, less than half of its competitors. According to Mr. Hamilton it’s the operating costs where the EDGE Slayer really stands out; “one of things we like about the EDGE Shredder is that there is not much wear or tear oppose to a high speed shredder. We basically hard face the shredder shafts once a week and it takes us maybe 2 hours on a Saturday morning and the unit is ready to go on a Monday morning as usual. It is easy to maintain and the fuel consumption is very low, surprisingly low. This was one of the major factors when deciding on the purchase. The operating and running costs are very low and we are very happy with this”.

With the average fuel consumption as low as 20 litres per hour, a robust design which lends itself to minimum pre-sorting; the EDGE Slayer has drastically reduced Hamilton Waste’s processing cost per tonne. With volatile commodity prices, profit margins are continually being challenged, it is vital that businesses are operating at the lowest possible processing cost per tonne and the EDGE Slayer is a vital component in helping Hamilton Waste and Recycling achieve this. With any capital purchase; the higher the uptime of the equipment, the quicker the payback. After six years of operating within Hamilton Waste and Recycling, Mr. Hamilton reports that they are delighted with the reliability of EGDE Slayer. “The percentage uptime is
extremely high so we are more than happy with it”. With high performance, consistent product piece size, high percentage uptime coupled with low maintenance and operating cost it looks like the EDGE Slayer after 6000 plus operating hours has been the perfect fit for Hamilton Waste and Recycling.

EDGE Innovate offer two different sizes of slow speed waste shredders in a number of different formats ranging from hook lift to track. Operators can choose form direct electric to diesel/hydraulic units.

EDGE Innovate provide a true robust solution for the Trommel Fines issue

December 5, 2016C&D, Case StudyEDE2016

Static Trommel Fines Solution

Started in 1985 by Mick Jones, the business has grown substantially over the past few years and needed a solution for the growing amount of waste that they are taking in, and the subsequent amount of trommel fines that they are producing. They also needed a plant that could meet the standards raised by the HMRC and the trommel fines situation, as of April 2015, trommel fines can now be charged at the higher rate of landfill tax of £82.00 per tonne. Subject to qualifying material inputs, this plant can be adjusted and changed, to cope with the higher qualifying standards posed by the HMRC.

Talking with Mick at length, he was very happy with the project and installation “The machines from EDGE and the service from Max Innovate have been a great success for us, we are now processing on a regular basis between 15-20 tonnes per hour of waste through the new machine. The core process for the plant is to separate the heavy and light fractions, and in achieving this we generate a clean soil coming off it now. With the additional magnets supplied by EDGE Innovate, we are extracting all the metal, right down to screws and tacks. Through this process we have found that around 50% of the fines that we were taking to land fill is now turned into clean heavies which is of course a hard-core product that we can dispose of much easier and more cost effectively. So we are now making a very substantial saving on our running costs compared to before”.

The EDGE Fines Recovery Plant incorporates a ten stage separation process; it is the perfect solution to reducing landfill costs and generating more revenue. The plant incorporates a Feeder Stockpiler with bespoke hopper; a Flip Flop Screen, over-band and head drum magnets, blowers and a material classifier. The plant combines mechanical screening with “Light V Heavy” material recovery technology to produce clean saleable recyclables and divert large volume of materials away from the land fill.

Mick further commented, “We have been very happy with the service from both Max Innovate and EDGE, and with the machine I think it’s better than anything out there currently. EDGE and Max Innovate took a huge interest in the project and made lots of site visits to make sure everything was done right. After looking at other machines, I think that EDGE is way ahead in build quality and the end product that comes out is much better. The service has been second to none. Niall McKiver, Research and Development Director also came over from EDGE, and I was really impressed with how passionate he was about the plant and the process. I also visited the EDGE factory which was a great experience. The EDGE product and service from Max Innovate has so impressed me that I extend an offer to your readers to check the plant out. I’m willing to speak to anyone who is looking for the best kit as you only get one chance”.

Reduce Cycle Times and increase Production with the EDGE RTU220

December 5, 2016Aggregate, Case StudyEDE2016

Investing With EDGE Innovate

After successfully tendering to provide expanded clay, shale, and slate to a light weight concrete block manufacturer, Fullen Docks had to come up with a solution for moving and storing this fragile, lightweight material. Expanded clay, shale, and slate are produced by crushing the raw materials and heating them to 2000°F (1093°C). At this temperature the material bloats, or puffs up, because of the rapid generation of gases caused by the combustion of small quantities of organic material trapped inside. The problem with such a material is that it cannot be stockpiled via wheeled loaders as the material is very fragile and breaks down under the weight of the shovel. Uniformed aggregate is vital in the production of light weight concreate so cross contamination caused wheel loaders was another major concern. To overcome this challenge Fullen Docks decided to invest in two EDGE products; an RTS80 radial track stockpiler and a RTU220 radial truck unloader.

Prior to purchasing the RTU, Fullen Docks off-loaded barges using an excavator. From there it was transported to the storage area and stockpiled using wheeled loaders. By enabling Fullen Docks operators to continuously load directly from trucks into the RTU220s’ large 23m³ (30 cubic yards) hopper and into train wagons or barges, the Radial Truck Unloader removed the need to double handle the material and drastically improved cycle times and overall productivity.

The RTU220 is an independent track mounted unit that provides flexibility and reliability. Powered by a Cat4.4 96KW (129BHP) diesel engine, the RTU220 offers huge torque whilst only consuming 12-15 litres per hour (3-4USG). A further cost saving option of a dual power source is available to customers allowing the RTU to be tracked into position and then connected to an on-site 3 phase electrical supply to power conveyors for a higher level of efficiency.

The machine has a range of applications but is specifically designed to receive material from lorries and dump trucks. The RTU can accept a full 20m³ (26 yrd³) load at one given time. Its high torque drive system allows the speed of the conveyor belt to be adjusted meaning the output of the machine can be regulated. Further suitable applications include material stockpiling, and loading of ships, containers and railway carriages.

For Fullen Docks to maintain a high quality product as specified by its customer, no cross contamination from Fullen Dock’s other aggregate products could occur. To prevents this; a second smaller holding yard was employed for holding the lightweight aggregate. The issue facing Fullen Docks was the limited space provided by this yard to stockpile the vast amount of material required to fulfil their customer requirements. To overcome this shortcoming, Fullen Docks invested in an RTS80 radial track stockpiler to stockpile material directly from the RTU220.
The RTS80 purchased by Fullen docks is a unique concept in that it is essentially a radial wheeled stockpiler and a track stockpiler all in one. It provides all the benefits found in two model types – the manoeuvrability found with a track stacker over rough terrain and the 360° radial stockpiling ability of a radial mobile stacker. The radial track stockpiler supplied to Fullen Docks was installed with our automatic stockpiling programme option. By combining automatic radial drive functions and self-angle adjustment, the RTS80 has the ability to create huge radial stockpiles with minimal supervision. Trucks at Fullen Docks were now able to offload directly in the RTU220 which in turn transferred the material into the RTS80 which has the ability to create radial stockpiles with a volume of up to 13328.8m³ (17433 yards³).

With access from 3 sides and with the added feature of hydraulic flared sides, the RTU220 hopper can also be fed directly by wheel loaders, excavators and grab cranes. The high torque capacity of the RTU220 coupled with its adjustable belt speed allows the machine to be used to regulate the flow of material. These added features allow the RTU220 to lend itself to a whole host of different applications. This flexibility is highlighted by Fullen Docks future plans of deploying the RTU220 and its 140° 50FT Radial Conveyor to load directly into barges with materials from their Fullen Stone Department. The RTU220 has dramatically expanded Fullen Docks material handling options and has eliminated the need to double handle material, reduced their dependency on wheeled loaders and vastly reduced cycle times from the barge to the storage facility. Ultimately in the case of Fullen Docks; EDGE has been able to reduce their cost-per-tonne handled.

All EDGE products are designed, manufactured and built in a new state of the art manufacturing plant based in Ireland, with a strong focus on quality assurance. As a result of decades of experience, EDGE Innovate are leading the way in the Materials handling and Recycling equipment sectors. Our material handling portfolio boasts a wide range of mobile conveying systems that includes; the MS-Series (mobile Stockpilers), the TS-Series (track conveyors), the RTS series (Radial Track Stockpilers), the FS-Series (Mobile/Track Feeder Stockpilers) and our new LTS-Series (low-level track stockpiler) launched in 2013 along with the added option of our 360° Unlimited Range. This growing range of equipment caters for the various needs of a rapidly growing customer base with a wide range of applications including rail loading/unloading, construction and demolition waste (C+D), sand and gravel, compost, topsoil, wood waste, mulch, scrap metal, aggregates and coal.

Fletchers Metals and Waste Recycling turn to an EDGE TRT622 Trommel for increased production and efficiency

December 5, 2016Case Study, MSWEDE2016

Tracked Trommel

With a strong emphasis on eco-friendly waste solutions their Sheffield site incorporates secure storage and treatment facilities where they can manage all types of waste and metals to ISO 9001 and ISO 14001 standard, helping maximise their re-use, recycling and waste-to-energy capabilities.

In an effort to introduce more capacity and efficiency at their Sheffield site, FMWR have recently invested in an EDGE TRT622 Trommel. This decision was made after the company had researched the market and looked at several manufacturers before reaching the decision that the EDGE machine was the most robust, with the best features and the best value for money. Richard Fletcher- MD at FMWR, commented, “We looked at all the leading models on the market and after much research decided that the EDGE Trommel was by far and away the most fuel efficient, this coupled with the unparalleled screen capacity and huge stock piling capacity it had to be the best machine for us.”

The EDGE TRT622 Trommel:

The EDGE TRT622 Trommel is the largest trommel EDGE manufacture. Featuring a 2.0m x 6.9m drum the TRT622 is a heavy duty machine suited to all applications from C & D waste, to compost and general waste. Steven Lythgoe- Director at FMWR, commented, “Since we took delivery in May we have been very happy with the performance. The throughput and capacity has been spot on and has reassured us that we made the right decision.”

Featuring the widest inlet of any trommel in its class, to prevent material bridging or blocking, the feeder also incorporates a full length impact plate to prevent the belt getting punctured and ripped. With a load sensing hydraulic drive system, the trommel drum senses the load and adjusts the feeder rate accordingly to prevent overloading. With no load on the drum the sensor will reduce the engine to idle speed, eventually turning the engine off. Operation can be controlled from an 8 function remote control which starts and stops the machine, along with machine movement (superb manoeuvrability) and redialling the fines conveyor.

Forward thinking design features include a 1500mm wide collection conveyor under the drum which ensures the sides of the machine are steep, preventing material building up and spillage. The angle of the drum can also be hydraulically changed depending on ground conditions and the type of material to be processed. Fines collection is discharged out of the opposite end to the oversize where a 180° radial provides huge windrow stockpiling capacities.

Fintan McKeever- Director of Max Innovate (EDGE UK dealer), commented, “The heavy duty design and construction which has been developed in this impressive screening trommel is ideal for applications such as top soil, recycling, composting and is proven in C&D waste. Designed for maximum productivity the TRT622 incorporates heavy duty construction and zero spillage- it’s the perfect machine for FMWR.”

Other features of the EDGE TRT622 Trommel:

CAT 4.4 130hp electronic engine
Heavy duty oversized conveyor with variable discharge height
Heavy duty trommel barrel
Unique high-throw aggressive screening action
Reversible fan to keep radiator clean
Belt magnet fitted to the oversize conveyor
Magnet head drums on both the oversize and fines collect conveyor

Richard, further commented, “We have been very impressed with the performance of the machine and we were pleasantly surprised by some of the smaller design features which we had not previously noticed, including the automatic grease cartridges and access to all the service points.”

“It’s a no-brainer” How one company swerved Trommel Fines trouble

December 5, 2016C&D, Case StudyEDE2016

Screening Trommel Fines

With the trommel fines situation kicking off in 2012, Dickinson decided to go back to the drawing board and review where his business should be heading. As the amount of waste coming in to the yard increased, Dickinson realised he would have to make a substantial investment in some kit in order to make the site run as profitably as possible. “With the waste coming to us, it was more important for me to invest in equipment rather then put more lorries on the road.”

After months of research, he decided to go with Edge Innovate, based in Northern Ireland. “We went all over the UK and Germany looking at equipment from all manufacturers. Through the process of elimination, we got to Edge. Through their back-up, their product strength and their quality – and we did compare them to others on the market – we thought this was the best value and more suited to our multiple applications needs.”

John McGuinness of Edge was put in charge of making sure that J Dickinson and Sons remain happy clients. “When James approached us, he had a list of requirements. One of the things that swayed him was that the plant was semi-mobile. It has been in three different locations in the past three months. It’s not on tracks and it doesn’t take ten minutes to move, but you can disconnect it and move it within an hour or two.”

Dickinson agrees, “Edge were willing to adapt to some of my ideas in to the plant. There were a few extra magnets put in, a few extra conveyors; we wanted some flexibility with the machines, so we could change the top deck, if we needed to, for example.”

Future-proof

Onsite, the heavy material works to WRAP protocol and goes straight into crushing and screening. Dickinson gets a return from product which he was once paying to tip. “When the trommel fines problem hit,” says Dickinson, “we knew it was going to be an insurance policy for us, which is why we put the order in a while ago. Since then we’ve been reaping the benefits.”
Since being installed, the Edge plant has been very successful. The amount of tonnage coming in to the yard has increased, but the plant has been able to cope with the increased pressure by processing product more efficiently with greater yields. Although Dickinson’s plan was to cope with the upheaval of the trommel fines situation, he has also made it future-proof for further growth.
“We’re aiming to process a minimum of fifteen tonnes an hour through the machine on a ten hour day. We’re also able to increase that if we need to, depending on product input. In regards to going forwards, we have a license to run five and a half days but we do shift through breaks if we need to, depending on waste inputs. We’re 80% reliant on third parties coming in, so we can be hit all at once by an influx of tonnage.”

Build quality and versatility

Another contributing factor in the decision to work with Edge was the high quality of the product – something that McGuinness is proud of. “The other competitors do not design, manufacture, build and install like Edge do. There are 150 people who work for Edge between designers and shop floor. We are the biggest privately owned manufacturing company in Northern Ireland. The weight of the individual items is 60% heavier than anything else, just in pure steel alone. “In the end we put on £30,000 worth of magnets, and I was worried that James wouldn’t get the return. But once we put it through, we were proved wrong.”

Dickinson is pleased with the decision. “We’re significantly improving what we get back on the ferrous metals. It’s also graded slightly different in the fact that we can get more return on the metal rather than loose light. The plant is almost paying for itself on the recovery of metals which is something we never anticipated – it’s a no-brainer, really.”

“In the future we want to facilitate an eddy current off one of the belts, and a further clean-up of the product that we’re getting. We can currently adjust how heavy our heavies are, and how light we want our lights to be, but in the heavies you can get a piece of wood the same weight as a stone. They’re the same weight but not the same density so you can split that further through sorting and screening. So we’re just looking in to whether that’s an option moving forward.”

The Edge product has very much impressed the company and indeed Dickinson “I’m willing to speak to anyone. If a reader wants to trial some product to see whether the machine suits their application, they’re welcome to work with us and Edge.”

In the meantime, Dickinson’s hard work and research has paid off. “I have done a lot of investigation and put in a lot of effort looking in to the best kit for my yard. I wanted to get it right the first time, and I feel we have done that with Edge. They’re a credit to do business with and they’ve created a product that will last us for many years to come.”

C&D – Wood Processing in 9 effective steps

December 5, 2016C&D, Case StudyEDE2016

WOOD PROCESSING PRE-SHRED & PRE SCREEN

1. Primary Shredder – Driver of Wheel Loader a stationed in a targeted feed area of the plant constantly feeding the Primary Slow Speed High Torque Shredder. This stage prepares the material for the wood processing plant which follows. All material will be taken to a piece size roughly at 12-16 inches & all ferrous metals are removed by the magnet. Loader driver rejects individual large contaminants before they ever enter the line, acting as a first major “pick”. The removal of ground pickers gives a huge gain in efficiency and site safety, leaving no potential for accidents on the ground.

2. Primary Screen (Trommel) – At this stage all pre-shredded material from the Shredder is directly fed in to the Trommel hopper. Direct feeding removes double handling of material, reducing loader fuel usage and wear & tear. It also frees up a worker from performing an unnecessary task, saving on wages. Fines from the trommel are fed toward to final product area and the oversize material continues down the process line.

QUALITY PICK & SORT

3. Picking Station – Oversize material from the Primary Screen (Trommel) directly feeds the picking conveyor. No double handling ensures cost savings. Waste is removed from the shredded product here, cleaning the material with a 100% positive pick. A higher value finished product with little waste is created here. Optional, but recommended options for the picking Station at this stage are a magnet, blower & lights cage. The magnet will give final removal of any metals before being grinded. This minimizes costly repairs & wear. The blower will act as a separation of fine waste products like plastic missed by the pickers. The lights cage will collect this waste without risk of contaminating any future product.
4. Stockpiler – The conveyor creates large windrows of pre-cleaned material, cutting out expensive double handling and extra movement of material. This material is now ready for grinding.

CHIPPING & GRINDING

5. Secondary Shredder (Grinder) – Maximal throughputs (loaded by Wheel Loader B) of grinder are ensured with clean, well sized and pre shredded product. There are many benefits to pre shredding and pre-screening. The amount of material needing grinded is greatly reduced from what was entered at the beginning of the process. Metal & Waste has been removed, as well as a lot of heavy fines which was removed at the trommel screen stage. This means that the environment is optimal for the grinder to work hard with the least possible risk to excessive wear and tear. This minimizes breakdowns and downtime. Reduced usage of the grinder provides large savings on fuel also, and saves money on wear parts like grinder teeth. The grinder is now only used when it can be fed to work at 100% load.

6. Stockpiler – This stockpiler conveyor serves to free up the grinder loader driver to constantly feed the grinder. The grinder will only be running a certain amount of time and so a tracked stacker is a good choice here. The added mobility allows the stacker to help other parts of wood processing on site.

MULCH TURNING (GREENWASTE)

7. EDGE Mulch Master – A one of its kind in the industry, this product reduces expensive and slow wheel loader turning of organic materials. Material is aerated which reduces the fire risk on site. Wheel Loader B, when not loading the grinder, can quickly and efficiently load the mulch master. As a result, turning material takes less time and the final product is higher quality. Spray bars built in as standard to the Mulch Master enable either watering of product (decreasing fire risk) or colouring of product (increasing sellable value).

FINAL WOOD PROCESSING SCREEN

8. Finishing Screen – A clean area reserved for final product production. At this stage, the material can be ran through various finishing screens (Trommel & FreeFlow 186) to ensure numerous perfectly sized products with high value & free of waste. Consistently sized material has small amounts of the fines created on the primary screen (<half inch) mixed to create a finished product. This is done at a ratio which avoids fines and still receives top money due to being top quality product.

METAL EXTRACTION

9. Recirculating Shred – A high torque shredder with fine baskets processes the ferrous metal output material from the Primary Shredder. The magnet will throw large amounts of shredded wood out with the magnet which has metal tangled in it. The EDGE VS420 will process this, making the metals sellable and so the wood reusable at the beginning of the line again. This process is separate from the primary line and is performed by Wheel Loader B when the grinder/mulch master is not in operation.

EDGE Innovate provide robust, safe & efficient shredding solutions to BCI

December 5, 2016Brownfield, Case StudyEDE2016

Shredding Hazardous Waste

Bonfol near the French border stopped receiving waste in 1976 after a 15-year period of service. A former clay pit it was used by the local chemical industries and the Swiss army to dump waste. It contains around 114,000 tonnes of chemical waste including solvents, colourants and even slightly radioactive material from the watch-making industry. In 1976 the dump was sealed and covered with foliage. However over time this clay bowl began filling up with water, causing contamination to spill out. From 1986-1995 extensive measures (drainage system, septic tank, and new cover) were taken to minimize the impact of the landfill on the environment.

In 2011, Basel Chemical Industry (BCI) of Switzerland placed and received an order of two full remote controlled EDGE slow speed shredders. The order had been placed after a local explosion occurred during a pilot project at the site in July 2010. Following the green light from the Minister of the Environment and Public Works of the Canton of Jura, Philippe Receveur, waste excavation work resumed on May 2011.

Previously facilities were tested with inert clay material. Now, the bridge crane grab excavates the discharge of waste and stores it in a tray. A remote-controlled excavator feeds the EDGE shredder that breaks waste and opens potential sealed. Finally, a remote-controlled trolley routes split wastes in the market preparation, where they are analysed, prepared and stabilized.

Fast track to 2016 and the two EDGE Slayers still play a pivotal role for BCI in land reclamation project. BCI needed a machine which could shred huge volumes of material which was both highly volatile and potentially explosive. Engineers from EDGE worked closely with BCI, to ensure optimum production while also minimizing the health and safety threat. The EDGE Slayers supplied to BCI have been fully customised to the operator’s unique specifications. The customised units supplied included full remote control functionality enabling an operator to have full control of the unit from a control room 100 meters away. To enabling loading from the radio remote excavator, EDGE customised the Slayer with a remote side tipping hopper. The EDGE Slayers have provided a key role in the safe rehabilitation of the contaminated site by processing the excavated waste, making it safe for incineration, eliminating the risks & damage from further potential explosions.

“This particular project is an extreme example of EDGE’s ability to offer customers a fully customised solution to ensure optimum production for their application. It demonstrates our willingness to work with our customers in this case, to ensure high production whilst ensuring we provided a solution that offered a high level of health safety”. Darragh Cullen EDGE Innovate, Managing Director.

With five years’ service in an unforgiving atmosphere the EDGE shredders are still operating as if new. A small weekly service is carried out with service personnel wearing protective suits. Oil and air filters are changed weekly due to high levels of dust and caustic air. “The shredders are alternated every 300 hours to enable more complex servicing to take place in a safe environment. The two large Liebherr diggers had to have engine changes after 1700 but the CAT engines found in the EDGE Slayers with the help of weekly air filter change are still running well”. Patrick Vallet, BCI Maintenance Engineer.

A total of 35,000 tonnes of waste has been excavated since April 2010 with the project planned to complete the final clean in 2016.

Mechanics: the challenge of the many constraints

The period of the hall of movement, among others, helped to review the large gear and facilities, as well as technical adaptations made necessary. Significant changes have been made for example on the two mills that crush the waste in the excavation hall.

“Because when the second stage of sanitation, the mill is positioned on the other side of the reception bunkers, we had to reverse many hydraulic, electrical and mechanical,” says Christophe Faivre, Garage boss Clos St-Ursanne. For example, the platform that powers the mill had to be changed aside: this is a steel bucket weighing a ton, 1.60 m of 2.00 m, with two hydraulic arms for a intensive use.

Following the explosion of July 2010, we had to find a way to reduce the size of waste agglomerates and open potential yet closed laboratory vessels. Alain Lachat, site manager of bci Betriebs-AG, had the idea of using a grinder, but still had to adapt the tracked machine 21 tons, 9.20 m long and 3 m high, with a power of 350 horses, the very specific needs of the site. He then turned to the Garage du Clos, a local company, which sells and fits of construction equipment.

“There were many constraints. So we dug the head with Mr. Lachat to meet this great challenge, “says Christophe Faivre. They have developed together the side platform that provides power to the mill at progressively by tilting. They duplicated the control panel of the mill so that it can be activated remotely from the control room. Connections were made to evacuate the exhaust gases of the hall. Do not forget: he had installed outside the hall a diesel tank that feeds the mill through a pipe located inside the hall.

After the first mill has demonstrated its efficiency, it was necessary to make the same adjustments on a second machine so that they are interchangeable. This redundancy ensures that sanitation is not blocked for days because of a malfunction. “To avoid blocking, we also prefabricated most important parts and we put up tent maintenance,” says C. Faivre. The mechanic Patrick Vallat regular service every week: check oil levels and coolant, hydraulic lines and the treadmill. It changes the air filter, grease joints and ensures that there are no anomalies.

Both mills are used alternately. Thus, every three months, the mill hall is exchanged, cleaned and subjected to a major overhaul. In this context, all the “teeth” steel fixed on the two rotors and that wear during waste crushing must be reconstituted by MIG. This procedure alone takes two weeks an experienced welder. “The Garage du Clos shows the seriousness and responsiveness necessary to ensure continuity of work,” Judge Alain Lachat of bci Betriebs-AG. We must ensure that in case of failure at any time, the mill of the hall can be quickly replaced.

Your problems with Stockpiling Mulch are Over!

December 5, 2016Case Study, MulchEDE2016

stockpiling mulch

The people at EDGE Innovate have come up with a solution for these problems when stockpiling mulch. The EDGE FTS Mulch Master combines traditional flipping and rotation with constant material flow. The FTS Mulch Master has been designed specifically for lower density, bulky materials such as mulch, compost and soils. “Whether it’s with a high speed grinder or loader, the only problem you will have with the FTS Mulch Master is keeping it fed” Chris Zwicky – Zwicky Processing & Recycling.

Boasting a huge hopper capacity of 15.5yrd³ (12m³), the FTS Mulch Master has a 25% additional buffer capacity over the standard EDGE FTS units with a bespoke hopper design to prevent material bridging. Vertical hopper wall inserts are also available for the most difficult of materials. The variable high speed feeder conveyor enables an even spread of material and is further regulated via the double screwed forward/reverse auger. The auger screw patter pulls material towards it’s centre at the point of transfer from feeder belt to the main incline conveyor. The auger fulfils two roles; it conditions material by flipping and rotation allowing the material to separate, aerate and untangle as well regulating the flow of material and preventing material bridging at the transfer point.

By combining the two methods of flipping, rotating and constant conveyor flow; the EDGE FTS Mulch Master prevents unwanted material friction and compaction. Material is fluffed up via the forward/reverse feeder auger which allows the stockpiled material to breath whilst allowing the material to remain cool thus reducing the risk of combustion and Anaerobic or “sour” mulch occurring.

The FTS Mulch Master’s hydraulic variable working angle allows operators to control material discharge heights. By maintaining a minimum discharge height, operators can eliminate the age old problem of compaction that other conventional Stockpilers create. The unit distributes the material evenly in a controlled area and is perfect for operators who are constrained for space.

The financial benefits of operating a conveyor unit versus a wheel loader are well documented. Wheel loaders require much more scheduled services to maintain them running efficiency with a greater number of wear parts. Studies have shown that wheel loader maintenance can cost 95% more than conveyors annually. *Cash flow is an “occurring” problem for one in five small-business owners. Larger, small businesses are as likely to encounter cash flow problems, if not more so, than the smallest. On average, a wheel loader can cost up to of $282,078 (£180,000), a substantial outlay that may hinder a business financing other vital equipment to enable their business to grow. The FTS Mulch Master reduces the need for the number of loaders or dump trucks and the operators required to operate them. An EDGE FTS Mulch Master operates at maximum efficiency every hour of operation with minimum supervision.

Not only can the use of heavy machinery such as wheel loaders to stockpile material be costly, it can result in material compaction along with contamination of the material via the crossover of dirt, oil or other undesirable objects. When product quality is the major contributor to a producer’s success; contamination is a major threat to the success of the business and ultimately determine their market share.

Reclamation in Situ

November 15, 2016Brownfield, Case StudyEDE2016

Reclamation project with EDGE Innovate

Over 200,000m³ of waste material can be found on the industrial site. As an alternative solution to full excavation of the waste material and transport to a class II landfill site, the ICF Environment has proposed that the waste material be sorted and recovered on site. This alternative solution is both environmentally and economically more beneficial, “thirty million Euros were needed for the full evacuation of all the waste material to landfill. Sorting on site represented a 50% saving not to mention the savings created by the reusing of the reclaimed aggregate which makes up to 70% of the total waste volume”, says Frédéric Leconte, deputy head of site rehabilitation department for ICF Environment. In fact, the company estimates that the waste sorting and washing on site will recover 85% of the total waste found, with only 15% making its way to landfill. Of the 85% recovered, 15% of the waste will be made up of mainly plastic and of the 70% of aggregate recovered, all will be reused on site for the development of a new platform that will serve as the basis for the expansion of the industrial site.

3 STEPS

As it is imperative to treat all on-site waste the clearing and sorting operations are entrusted to Matthew TP. “Given the configuration of the site and heterogeneity of the deposit, we implemented a process in three steps, with a platform dedicated to each one,” explains Sébastien Pierrat, Matthew TP, Director. The first workshop incorporates a scalping unit that separates three fractions: 0-20mm, 20-80mm and 80mm plus. Fine 0-20mm is stored and will be washed when sorting of the first two fractions are completed. The 20-80mm fraction is subject to a specific process. Given the moisture content and the amount of soil in the waste, 20-80mm first passes through a trommel to remove the remaining fine fraction of the product.

Once re-screened, the 20-80mm passes through an EDGE material classifier that removes light waste such as plastic, paper and wood from heavier waste such as brick, concrete, and glass. The material classifier’s heavies discharge conveyor is equipped with a magnetic head drum to recover ferrous metal from the heavy fraction. The 80mm plus fraction is transferred to a low feed stockpiler with a 2 bay manual sorting station. Concrete, bricks, plastics, rubber and wood are further removed during this process. The EDGE Low feed track stacker is equipped with an overband magnet to recover additional ferrous material that may have been missed during the previous process.

Dedicated hardware

For the development of the sorting process and the provision of adequate machinery, ICF Environment and Matthew TP relied heavily on the expertise of KoncassToo, EDGE Innovate machine distributor. The primary scalping of the waste material is undertaken using a Rockster RSS515 which is fed using an EDGE FTS 50 when necessary. The FTS (feeder track stockpiler) is equipped with an overband magnet, magnetic head drum and a two deck vibrating live head for the removal of beer capsules. The 20-80mm fraction is furthered treated by an EDGE TRT622 trommel and material classifier, the EDGE MC1200. Finally, manual sorting is performed on site using an EDGE LTPS65 equipped with an apron feed hopper, two bay sorting module allowing up to four pickers and a overband magnet.

“All the machines are mounted on tracks for maximum mobility. On this site it is a necessity given the configuration of the workshops working in the same field for sorting waste” says Grant Johnston, manager director of KoncassToo. “EDGE is a company that has a range of highly innovative machines for recycling and waste management. Once again, the team at EDGE knew how to be responsive and were able to adapt to the site requirements and specifications of our client.

We all hope that this project is the beginning of a long and fruitful partnership between ICF Environment, Matthew TP, KoncassToo and EDGE Innovate in the treatment of contaminated sites across France”.

Adaptability

For this particular site the responsiveness of EDGE was imperative given the complexity of the waste material to be processed. “KoncassToo has been a real intermediary between EDGE and the construction site”, says Matthew ICF Environment and TP. For example, to eliminate the flow of metal caps which had disrupted the scalping process and bottlenecked our operation, EDGE and KoncassToo were able to provide a solution in the form of a feed conveyor equipped with an overband and magnetic head drum to extract this troublesome material from the output. “With its feed hopper of 4m³, the feed conveyor can be fed with material from a shovel or loader whilst regulating the flow of material to the next processing step via its variable speed feed conveyor” adds Grant Johnston. The goal with the introduction of this solution is to complete the project for July 2016. “EDGE has certainly changed this goal from being an aim to beginning an almost certainty”.

Main Players

The IRH Environment (TO60M€, 450 staff) brings together the offices of water studies, air and waste, the IRH Engineering Council and the sites and soils engineering firm, CF Environment.
Matthew TP is a construction company specializing in excavation, demolition and machine rental with operator. It owns a fleet of fifty machines (excavators, track and mobile loaders). With its sister company Vitrans (With 100 trucks, Vitrans specializes as a carrier from the evacuation site), Matthew TP is located at their headquarters in Charny (77) in Ile de France (150, CA 45 Me). Both companies are MASE certified (Improvement in the Company Safety Manual).
KoncassToo specializes in the rental, sale and after-sales of material crushing, screening, scalping and mobile conveyors (EDGE and Rockster brands). Based 50km north of Paris, the company led by Grant Johnston provides services ranging from the supply of parts to the establishment of turnkey solutions.
EDGE (120 staff, TO 16M€) is a family company with over 25 years’ experience based in Dungannon, Ireland and specializes in the manufacture of a range of conveyors with or without hopper, trommels, slow speed grinders, sorting stations and truck unloaders. With over 14,000 m² of workshop space, EDGE designs and manufactures all their machines from A to Z. Since the creation of the brand in 2009, there are more than 1000 machines installed worldwide.

C&D Waste Solution for McKinstys

November 11, 2016C&D, Case StudyC&D waste processing, recyclingEDE2016

A resource efficient Northern Ireland is at the centre of McKinstry Skip Hire’s business model. The company has worked hard to become a leader within the waste management industry by making significant investments in their Material Recovery Facility.

On visiting their large premises near the Belfast International Airport, you immediately get the feeling that this company knows exactly what it’s doing and where it’s going. The transparency of the municipal facility engenders trust in would-be customers. Based on a family owned, three-and-a-half acre site, McKinstry Skip Hire Ltd now employs over 80 people and processes up to 155,000 tonnes of non-hazardous waste annually. They may have started life as a waste disposal company, but these days the focus is on the collection and recycling of dry waste. ‘Landfill’ is a dirty word in these parts, and even the trommel fines are recovered with the introduction of new HMRC waste disposal regulation. Waste is received from the McKinstry’s’ collection services, from all sectors, all over Northern Ireland. With 85% of material received being recovered and sold on, 10% is converted to high quality RDF, only 5% of waste received is sent to landfill. It is clear to see that McKinstry’s Skip Hire works tirelessly to identify alternative solutions to managing waste.

Finding another use for what is considered waste was at the crux of McKinstry’s turning to EDGE Innovate to provide a solution to their ever increasing C&D waste stream. From the initial discussions and testing, McKinstry’s and EDGE Innovate came up with the solution of a recovery plant that combines mechanical screening, manual picking and the latest Light Vs Heavy air screening technology to divert huge volumes from landfill whilst creating new revenue streams.

The C&D Recovery plant consists of an EDGE TRT622 Track Trommel, a 4 bay picking station, over-band and magnetic head drums, eddy current, an EDGE Material Classifier and an EDGE TS65 Track Stockpiler. In total, McKinstry Skip Hire processed and sold 28,868 tonnes of recycled aggregates in 2013. The new C&D plant has allowed McKinstry’s to increase this figure to 41,434 tonnes. The current set-up extracts up to six different types of materials including; trommel fines, clean saleable hard-core, wood, PETE (polyethylene terephthalate), LTPE (low density polyethylene), ferrous and non-ferrous metals and high grade RDF.

The plant boasts design features such a unique load sensing hydraulic drive system, Eco power saving functionality and user friendly HMI control panel for easy fine tuning for different applications. The EDGE TRT622 is designed for maximum productivity and incorporates a heavy duty construction design with zero spillage. It also boasts an extremely wide collection conveyor which eliminates the risk of material bridging. Its 180° slewing Radial conveyor enables operators to create huge wind row stockpiles. The MC1200 provides a solution for lights/ heavies separation. Designed to remove impurities from aggregates, Construction & Demolition waste, plastics and wood, the EDGE air separator provides customers with a high quality product that can used as RDF,SRF, clean hard-core and fines that meet HMRC low landfill tax rate specifications. The use of controlled air as a separation medium provides extreme versatility and greater flexibility to that of mechanical separation techniques.

Operations Manager Aaron Rainey speaks of the benefits the EDGE product “The EDGE trommel and classifier enables us to extract a greater proportion of material from our waste stream and create high quality commodities which we can now sell on rather than paying to get rid of, which is key when waste disposal costs are rising with the introduction of new regulations”.

To find out how EDGE Innovate can help you divert more material from landfill and generate new revenue streams, contact info@edgeinnovate.com.

Racing Legend Rusty French Takes Pole Position with the EDGE TRT622 Trommel

September 13, 2016Case Study, MSW, TopsoilAustralia, Trommel, TRT622EDE2016

Tracked Trommel

Boasting many impressive design features the TRT622 incorporates a 180° radial fines conveyor, unique load sensing hydraulic drive system, eco-power saving functionality and a user friendly HMI control panel that enables easy adjustment to suit various applications. A quick barrel exchange is facilitated via a hydraulic sliding feeder; enabling Skye Sands to simply lift out the existing barrel to be replaced with the various barrel types available. Rusty French; Skye Sands, Pro-Drive Australia, Ford V8 Race Team owner and world record holder points to the EDGE TRT622 trommels remarkable screening throughput, intelligent operating system and low running costs as being the deciding factors behind his selection.

TRT622 Versatility

Weighing in at 36.5 tonne, the robust EDGE TRT622 provides huge application flexibility. With various product types being processed at the Melbourne facility, Skye Sands can now process everything from soil, sand, skip waste to aggregates in the one unit thus cutting down on capital expenditure, running costs and upkeep. Steep sided hopper bin sides combined with a larger drum opening and extremely wide collection conveyor prevents material bridging and spillage. Enhanced screening results were achieved by material spending a greater amount of time in the longer 22’ barrel combined with a high-throw aggressive screening action created by the material lifters found within the barrel. Variable speed and drum angle allows Skye Sands operators to have greater control over screening results and throughput.

The Challenge at hand

Skye Sands existing processing system of incline screens limited production via their inability to efficiently process moist material. Processing sand and soil in wet conditions was not an option as the incline screens would automatically blind over. Effectively, Skye Sands business growth was being stifled by the weather or be it; by their inability to process material in damp conditions. They were at the mercy of the weather. The EDGE TRT622 trommel due its aggressive screening action has enabled Skye Sands to run when the competition cannot, meaning that they can screen dry or moist product anytime of the year on demand and at maximum throughput.

Production

With an extended hopper and the largest track mounted trommel with a 180° radial fines conveyor available in Australia means, that the principals of scale applies. The large hopper capacity of 8.5m³ (12 yds³) and 6.5m (22’6”) long drum enables for impressive throughput. Cost per tonne has also been greatly reduced thanks to EDGE trommel’s low fuel consumption and the reduction of material handling thanks to the TRT622 ability to create a radial stockpile of up to 1056m³ (1381 yds³). By eliminating the use of wheel loaders for stockpiling material, site safety is also improved via reduced traffic levels.

Rusty comments on the installation of the TRT622 “Being able to process material all year round no matter what the weather condition is a huge advantage and will help us to cater to our customer needs much, much better. I’ve also seen an improvement in the final product with the removal of those long slender fractions. With less downtime, improved screening results and with the support and back up of Focus Enviro, it all points to a winning combination.”

Another checkered flag for the team at EDGE Innovate and their distributors, Focus Enviro.

CIWM Buyer’s Guide to Shredding

September 12, 2016Case StudyEDE2016

A roundup from the buyer’s guide to shredders webinar held by the Chartered Institution of Wastes Management (CIWM). Chris Murphy, deputy chief executive at CIWM opened the session by discussing the uncertainty of the UK waste and recycling market since the Brexit vote. It is impossible to define exactly what changes the market will face at this stage however it is important to consider any changes in legislation that may occur and how they may impact your business. Another key factor to consider is the considerable growth of recycling/composting in wastes management. With approximately 45% of the UK’s total waste in 2014/2015 either being recycled or composted it is certainly a market on the up.

Why are you buying a shredder?

Some factors influencing your decision to purchase a shredder may include statutory legislation, economic factors, technological advances, efficiency of waste solutions and corporate social responsibility. Whatever your reason(s) for buying a shredder, here are a few simple questions to start with:

What do you want to shred?
What will happen to the resulting fractions?
Define the end product i.e. particle size

Technical Specification

This is a key aspect of the decision making process as the technical spec of a shredder is unique to you and the needs of your business. Some key factors to consider when building your specification:

Cutting system & screen
Pre shredding required?
Power supply
Machine dimensions & site space
Capacity & throughput

Wider Operational Considerations

Outside of the technical spec there are other operational factors to consider in this process:

CE Certification is an absolute must
Low noise levels to protect operator hearing
Ergonomic design for easy maintenance
High speed vs slow speed?
Foreign object protection
Control panel logistics
Fire suppression & explosion protection
Are you buying from an accredited supplier?

Budget

Obviously the budget is another significant part of the process as it may limit what you are able to buy. Some important budget considerations include:

Capital expenditure – How much the machine will initially cost and how that will impact the business.
Whole life running costs & factors – Power consumption/tonne, spares & repairs, uptime stats and ease of maintenance. Also important to consider that with modern technology, power savings alone could essentially pay off your shredder in a couple of years.
Purchase vs Lease – What option is more suitable to your business?
Define a return on investment for your business.

Due Diligence

Like any sales process due diligence is required to ensure you are getting the best value for your money. Some useful ideas:

See the shredder in action
Request a trial using your own material
Speak to existing customers
Investigate the service/backup infrastructure

Bearing all of the above considerations in mind, at EDGE we believe our shredders are the perfect solution to meet the needs of your business. For more information, please call us on + 44 (0) 2887 740525 or email info@edgeinnovate.com

When it comes to conveyor solutions, “ONE SIZE DOES NOT FIT ALL”

July 28, 2016Case Study, Sand & GravelEDE2016

Mobile Stockpiling Solutions

Differing discharge heights, transfer lengths, condition of terrain, availability of power, the frequency of repositioning, throughput and of course, budget are all factors that must be taken into account when an operator is determining what solution meets all of their requirements. A simple look at the extensive material handling range offered by EDGE Innovate highlights the various conveyor solutions needed to meet the challenges faced by operators, not to mention the never ending list of differing materials that are transported.

Starting with the chassis format, depending on how the customer wants to integrate the conveyor into their existing system and how they wish to stockpile will determine the conveyor type they are seeking. There are pros and cons to every conveyor format. The track option is the perfect option for operators who frequently reposition their conveyors. A track stockpiler is a self-propelled, independent unit that can be easily and quickly manoeuvred across rough terrain with increased operator handling, however; it may not be the ideal product for the creation of radial stockpiles. The mobile stockpiler gives the operator the added advantage of a radial stockpile function but they must be towed by another self-propelled vehicle onsite. The ultimate solution is to combine the best of both formats into one unit. A radial track stockpiler encompasses a track unit with radial stockpile functionality. EDGE Innovate offers a full range of various conveyor types to fulfil the challenges faced by operators including; static, mobile, track and even a radial track conveyor model. The RTS-Series or radial track stockpiler offered by EDGE; provides customers all the advantages of a self-contained unit that can be self-propelled but retains the radial stockpile function of a mobile conveyor via its powered wheel drives. By engaging its radial wheel drives and automatic angle adjustment via the fully automated stacker control system found on the RTS, operators are able to create impressive radial stockpiles with minimal supervision, whilst ensuring health and safety is top priority onsite.

Operators must also take into consideration other deciding factors such as loading methods and applications. If the conveyor is to be loaded directly by excavator or wheel loader then a feed conveyor would best suit this application. If you wish to load directly with wheel loader on all three sides of the hopper but do not want the extra cost of constructing ramps, then a low feed track stockpiler would be your best fit. If you wish to run a constant feed of material but retain the ability to track parallel to, let’s say a barge then a conveyor with a 360° slew functionality would provide the flexibility you require. EDGE pioneered the inclusion of slewing technology by way of its LTS 360° Unlimited range.

The manner in which operators wish to power their conveyors also varies due to application and material being transferred. Other determining factors may include the availability of diesel or electricity, the current power source being utilised, the ability of the customer’s service staff, throughput required and their past experiences. The biggest advantage of a diesel/hydraulic driven conveyor is that they can be operated in remote locations due to being self-contained with only fuel being required. Diesel/hydraulic powered units tend to be simpler to service than that of their more complex electric driven counterparts. However; the advantages of electric-powered equipment over diesel models extend well beyond the obvious savings on diesel fuel with significant savings on operating and maintenance costs. They also provide unbeatable dependability and uptime. EDGE Innovate offers massive flexibility in terms of power-source configuration with hydraulic coupling, diesel/hydraulic, electric/hydraulic, direct electric, diesel genset and dual power all available for the entire material handling range.

Every operator has differing needs and challenges to overcome; luckily EDGE Innovate is one such company that has catered to the best part of all the facets of the material handling industry. EDGE Innovate provide a wide choice of conveyor formats, power-source options from simply hydraulic coupling to dual powered units with differing conveyor lengths and throughput. EDGE material handling equipment can be customised to meet customer’s specifications and throughput required. With over 1000 mobile stackers manufactured and working across the world to date, their products have been tried and tested in the harshest of environments. With unparalleled customer choice and support, robust products designed for high productivity and reduced operator costs; it would appear that EDGE Innovate should be operator’s first port of call when deciding on what conveyor specification best fits their requirements.

To find out more about the EDGE Conveyor Range visit www.edgeinnovate.com or contact info@edgeinnovate.com

Robust, Durable, Topsoil Screening Solution for Finnish Firm Kreate

January 4, 2016Case Study, TopsoilEDE2016

Screening topsoil

Topsoil screening normally does not require a trommel with a two deck Vibrating Grid, nor a drum constructed using hardox steel. However, that is exactly the machine specification which EDGE Innovate supplied to Finnish company Kreate for that application. Why go to such lengths you ask? With sticky top soil contaminated with hard stone from 20mm up to large boulders 300mm in diameter, this purpose built piece of equipment was the only solution available. Such was the type of material found at the Kreate owned quarry and the necessity of a particular specification of trommel to meet the customer’s expectations.

Just as rivers carry along all sorts of debris and silt that eventually accumulates to form deltas, glaciers transport all sorts of dirt and boulders that build up to form moraines.The material deposit at the Kreate owned quarry, adjacent to the Helsinki Vantaa airport, is thanks to this process. Typically these material deposits consist of soil and rock of which this quarry is no different. Primarily this Vantaa quarry provides vital aggregate and top soil to a number of Kreate’s infrastructure projects throughout the region.

Kreate was formed in 2014 through the merging of specialist infrastructure contractors Fin-Seula, Kesälahden maansiirto and Insinööritoimisto S Rantala. Now established as a leading Finnish infrastructure contractor, Kreate employs 250 structural experts providing comprehensive solutions for the bridges, road and rail, foundation, energy, industrial, environmental and geotechnical construction segments.

In order to extract aggregate at their Vantaa site, vast amounts of earth must first be excavated. Large stockpiles of earth can be observed throughout the quarry and this is where the EDGE TRT622 track trommel comes to the fore. EDGE Innovate’s Finnish distributors Kivisampo made successful delivery of a fully customised TRT622 Series trommel and a MS50 mobile stockpiler in the winter of 2014.

Supplied with a 2 deck vibrating live head, hardox lined hopper, hardox steel drum with 16mm mesh screens, the EDGE TRT622 delivers Kreate with a robust, durable unit that has the ability to produce 300 plus tonnes per hour whilst only consuming an average of 17 litres in that same time frame. Fitted with 6mm hardox lined hoppers, impact bars and 4 ply belts, the folks at EDGE Innovate have taken no chances. Fully customised to suit the customers’ requirements and challenging application, the TRT622 radial conveyor has been replaced with a 50ft mobile conveyor. A hydraulic radial wheel drive fitted to the MS50 provides the customer with a throughput of up to 600 tonnes (661UST) and a radial stockpile capacity of 1528m³ (1999 cubic yards). Hydraulically coupled to the TRT622, the MS50 offers the lowest cost radial stockpiling solution on the market.

Material is fed onto the track trommel’s 150mm (6”) bofor deck using a Doosan DX225LC excavator, the 100mm (4”) bottom deck rejects 4” plus material allowing the 4” minus to pass onto the drum to be screened via the bolt on 16mm mesh screens. The EDGE trommel effectively produces 3 different products; 4”+ oversize aggregate, 16mm to 100mm medium oversize aggregate and minus 16mm topsoil to be used on landscaping projects.

Kreate not only point to the fact that EDGE Innovate are the only manufactures to offer a mobile trommel with a twin deck vibrating grid; other design features such as the TRT622’s unique load sensing hydraulic drive system, ecopower saving functionality and the user friendly HMI control panel were all deciding factors that led them to choosing EDGE Innovate when selecting a suitable product that would fulfil their needs.

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