All posts by Adrian Donnelly

EDGE TRT622 NSW AUSTRALIA

Mobile Screening and Stacking Equipment Helps Greener Valley Sands Keep Production Moving

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For Greener Valley Sands, a family-owned supplier of sand and soil products operating along the Hawkesbury River in New South Wales, continued growth brought a clear challenge; how to increase processing capacity while maintaining the quality and reliability their customers expect. After securing extraction approvals in 2021, the business expanded from its multi-generational turf farming roots into quarry material supply. As volumes increased, so too did the need for a robust processing solution capable of handling the dense alluvial material found along the river.

The answer came in the form of two EDGE Innovate mobile machines; the EDGE TRT622 tracked trommel and EDGE FTS65 tracked hopper feeder supplied and supported in Australia by EDGE Innovate’s official distribution partner, FOCUS Enviro.

SCREENING AND MATERIAL HANDLING SOLUTIONS WITH Proven in real-world conditions

Rather than making a decision based solely on specifications, Greener Valley Sands took the opportunity to put the EDGE TRT622 through an extensive real-world trial. The company hired an identical TRT622 for six months, allowing its team to evaluate the machine directly on its own material and under its own operating conditions. Following the trial, and after assessing several competing manufacturers, the business concluded that the EDGE trommel offered the combination of production, flexibility and reliability required for the operation.

Today, the mobile setup is processing raw material directly from the excavation area at rates of approximately 400–500 tonnes per hour, operating for eight to ten hours a day when conditions are favourable. For EDGE Innovate, the application demonstrates the importance of designing mobile equipment around the realities operators face on site; not simply the headline production figure.

Built for challenging material

At the heart of the operation is the EDGE TRT622, a heavy-duty tracked trommel engineered for high-production screening across demanding applications. Featuring a 6.7-metre screening drum and an extra-wide 1.5 meter collection conveyor, the TRT622 is designed to maximise material flow while reducing the potential for bridging and spillage. Intelligent load-sensing controls help protect the screening drum from overload, while an adjustable screening angle allows operators to fine-tune the machine according to changing material conditions.

For Greener Valley Sands, these characteristics have proved particularly valuable when processing dense alluvial material. The material can become extremely difficult to handle once moisture is introduced, creating challenges for conventional screening systems. The tumbling action of the TRT622 helps break up and separate the material as it passes through the drum, allowing the machine to continue processing material that can prove problematic for conventional incline screening systems. That capability was particularly important following severe flooding across the region in 2024. While saturated material can cause conventional screening equipment to block or struggle, the TRT622 continued to tumble and separate the material, helping Greener Valley Sands maintain production with minimal interruption.

Consistent products from one mobile trommel screening solution

The flexibility of the TRT622 also allows Greener Valley Sands to produce a range of finished materials from its quarry operation. The machine is used to process topsoil into premium turf underlay, as well as producing screened sand and washed river sand for customers across the landscaping, construction, sports turf and civil infrastructure sectors. For the operation, maintaining consistent product quality is just as important as increasing throughput.

The ability to specify different screen media allows the TRT622 to be configured around the required end product, while the machine’s mobility provides Greener Valley Sands with the flexibility to reposition equipment as site requirements change.

Maximising available quarry space with mobile feeder technology

Downstream of the screening operation, the EDGE FTS65 tracked hopper feeder works alongside the site’s wash plant to further improve material handling efficiency. The high-capacity FTS65 can accept material directly from excavators, wheel loaders, crushers or screens, providing a flexible solution for feeding and stockpiling material around the quarry. Its tracked design allows the machine to be repositioned around the site, while its ability to stockpile material at greater heights helps operators make better use of their available footprint. For Greener Valley Sands, this means larger material inventories can be maintained without requiring additional storage areas or unnecessary double handling. The machine can also be used across different areas of the quarry, including concrete pads, providing the flexibility required as production and stockpiling requirements evolve.

Local support backed by global engineering

For EDGE Innovate, successful equipment deployment is about more than supplying a machine. Local support is a critical part of ensuring operators achieve the maximum return from their investment. FOCUS Enviro, EDGE Innovate’s official distribution partner for Australia, provides local sales, service, parts and technical support to customers operating EDGE equipment across the country.

For Greener Valley Sands, that support has provided additional confidence in the investment, with parts readily available and responsive local assistance helping to minimise potential downtime. The combination of EDGE Innovate’s engineering expertise and FOCUS Enviro’s local market knowledge provides Australian operators with access to equipment designed for demanding applications, backed by support on the ground.

Engineering equipment around the application

The Greener Valley Sands operation highlights what is possible when mobile equipment is selected around the specific challenges of the material, site and production requirements. The combination of the EDGE TRT622 and FTS65 provides the business with a flexible processing and material handling solution capable of adapting to changing conditions while maintaining high production rates. For a growing quarry operation, that flexibility is becoming increasingly important. Rather than simply adding more equipment, operators are looking for machines that can maximise existing site infrastructure, reduce material handling, respond to changing material conditions and maintain consistent product quality.

The EDGE TRT622 and FTS65 have provided Greener Valley Sands with exactly that; a mobile solution designed to keep material moving and production progressing, even when conditions become challenging.

To find out more about EDGE Innovate’s range of mobile screening, feeding and material handling equipment, contact EDGE Innovate or FOCUS Enviro, the company’s official distribution partner in Australia.

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | TikTok | LinkedIn | Instagram

 

Trommel vs Scalping vs Flip-Flow Screens: Choosing the Right Machine for Your Material and Output Requirements

 

FREQUENTLY ASKED QUESTIONS

What is the EDGE TRT622 trommel screen used for?

The EDGE TRT622 is a tracked trommel screen used to separate materials through a rotating screening drum. At Greener Valley Sands in New South Wales, it processes dense alluvial material to produce screened sand and topsoil products, including premium turf underlay.

Can the EDGE TRT622 screen wet quarry material?

At Greener Valley Sands, the TRT622’s tumbling action helps break up and separate wet, dense alluvial material that can be difficult to process with conventional incline screens. Adjustable screening angles and load-sensing controls help operators respond to changing material conditions.

How much material can the EDGE TRT622 process per hour?

Greener Valley Sands reports processing approximately 400 to 500 tonnes per hour with its mobile setup incorporating the EDGE TRT622. Actual throughput varies with material characteristics, moisture content, screen media and operating conditions.

How does the EDGE FTS65 tracked hopper feeder improve quarry stockpiling?

The EDGE FTS65 receives material from equipment such as excavators, wheel loaders, crushers or screens and conveys it into stockpiles. At Greener Valley Sands, its stockpiling height and tracked mobility help maximise available quarry space and reduce unnecessary double handling.

Who supplies EDGE trommel screens and tracked hopper feeders in Australia?

FOCUS Enviro is EDGE Innovate’s official distribution partner in Australia, providing local sales, service, spare parts and technical support for equipment including the TRT622 trommel screen and FTS65

Electric Without Limits: Why EDGE Innovate Leads Electrification in Recycling Equipment

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That depth of experience is what gives operators confidence: every electric and hybrid machine in the lineup has been proven through thousands of hours of real-world application. Behind that experience sits a proactive R&D department constantly working on new designs and innovations, utilising the latest technologies to push electric-drive performance further with every product generation. Two decades of continuous development means EDGE understands what works in the field, not just on paper. Electric drive architecture is designed into every machine from the ground up, delivering performance that operators can trust shift after shift.

Electric Waste Shredders: Hybrid Power That Doesn’t Compromise on Throughput

The EDGE VS420E hybrid electric waste shredder is built on that foundation. Two 132kW electric motors replace a traditional 310kW diesel engine, delivering identical torque and throughput at a fraction of the running cost. A compact 55kW diesel handles tracking and setup functions, so the machine retains full site mobility without sacrificing electric efficiency.

Plug into the grid on site. Switch to diesel for repositioning. Operate indoors where emissions and noise restrictions apply. The VS420E processes C&D waste, green waste, biomass, and MSW on sites across the world today. Connect to the grid and start shredding within minutes. Switch between power modes with zero reconfiguration. That simplicity comes from 20 years of refining how electric systems integrate with heavy-duty processing equipment.

That engineering has earned external recognition too. EDGE Innovate’s electric-powered twin shaft high torque waste shredder won “Technology of the Year” at the MEWAR awards, with the judging panel highlighting its environmental benefits, energy efficiency, noise reduction, and significant contribution to the waste management sector. The ability to finely shred difficult materials while supporting better recycling and waste reduction positions the technology as a genuine contributor to circular economy principles.

At the larger end, the VS750 series delivers fully electric high-capacity shredding for permanent installations. At 51 tonnes with twin shafts and intelligent load management, these electric waste shredders handle commercial waste, bulky waste, and alternative fuel production at continuous high volume.

Dual Power Scalping Screens: The ScreenPro Series

The ScreenPro series scalping screens are available with dual power as standard, giving operators the flexibility to run from diesel or mains electric supply depending on site conditions. Plug in where power is available; run independently where it isn’t. This dual power configuration has already proved popular among customers across Europe and Scandinavia, where grid access on recycling sites is increasingly common and operators want the option to eliminate fuel costs entirely during static operation. When the job demands mobility, diesel takes over seamlessly. The reliability of this system reflects years of engineering dual power platforms that transition between sources without interruption or loss of performance.

Electric Trommels: Direct Electric Drive for Screening and Separation

Mobile trommels across the EDGE range are available with a direct electric power source option. Hydraulics eliminated entirely. Maximum efficiency, minimal mechanical complexity. Fewer moving parts means less maintenance, less downtime, and lower lifetime cost.

For permanent or semi-permanent screening installations, electric trommels deliver the same separation performance while cutting fuel costs to zero and enabling indoor operation. EDGE’s experience engineering electric drives across different machine types means the trommel range benefits from proven motor control, power management, and thermal performance developed over two decades of iteration.

Dual Power Stackers: Electric Flexibility for Material Handling

Across the stacking and material handling range, EDGE dual power stackers run from diesel or mains electric supply. The flexibility to switch between power sources means operators aren’t locked into a single mode of operation.

For stockpiling operations running extended shifts, electric mode dramatically reduces running costs. For sites without reliable grid access, or during repositioning between stockpiles, diesel keeps the machine moving. This isn’t a recent addition to the range. EDGE has offered dual power stacking solutions for years, and that maturity shows in the seamless transition between modes and the long-term reliability operators depend on.

The Economics of Electric Recycling Equipment

Operators running electric and hybrid EDGE equipment report significantly lower fuel costs, reduced servicing intervals, and higher uptime. When a machine stops burning 40+ litres of diesel per hour, savings compound fast. When there are fewer hydraulic hoses, filters, and fluids to maintain, scheduled downtime shrinks.

For multi-shift or high-volume operations, the total cost of ownership gap between electric and conventional diesel recycling equipment grows wider every year the machine runs. The payback period on electric and hybrid configurations is shorter than most operators expect, and EDGE’s two decades of field data helps customers model those savings accurately before they invest.

Indoor Operation and Noise Reduction: Go Where Diesel Can’t

Zero direct emissions. Dramatically lower noise. Electric EDGE equipment operates inside enclosed buildings, in urban environments, and in facilities under strict environmental permitting. For operators siting processing equipment closer to waste sources (cutting transport costs and carbon further), electric power removes barriers that diesel never will.

This matters for waste shredders operating in MRFs, trommels running inside transfer stations, and scalping screens deployed in noise-sensitive urban locations. Electric isn’t just cleaner. It opens up sites that were previously off-limits.

20 Years of Electric-Drive Engineering. Proven Across Every Application.

EDGE’s IFAT 2026 presence, themed “Electric Without Limits,” reinforced a commitment that started two decades ago: electric and hybrid technology engineered for the demands of real recycling operations. With dual power scalping screens, electric trommels, hybrid waste shredders, and dual power stackers already proven on sites worldwide, operators choosing EDGE are choosing equipment built on experience. Every machine in the electric range carries 20 years of lessons learned, engineering refinement, and field-proven reliability.

As Darragh Cullen, EDGE Innovate Managing Director, puts it: “Ultimately, I look forward to the day when there is no diesel powered equipment leaving our facilities.”

That’s the direction. And with two decades of electric engineering already behind it, EDGE is closer than most.

 

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | TikTok | LinkedIn | Instagram

Frequently Asked Questions About Electric Recycling Equipment

What is electric recycling equipment?

Electric recycling equipment uses electric motors to power machinery that shreds, screens, separates or stockpiles recyclable materials. EDGE Innovate offers electric and hybrid waste shredders, dual power scalping screens, electric trommels and dual power stackers, drawing on over 20 years of electric-drive engineering experience.

What is the difference between electric, hybrid and dual power recycling equipment?

Fully electric recycling equipment uses an electric power supply for processing. Hybrid equipment combines electric and diesel systems for different functions. For example, the EDGE VS420E uses electric motors for shredding and a compact diesel engine for tracking and setup. Dual power equipment, including EDGE ScreenPro scalping screens and dual power stackers, offers diesel or mains electric operation to suit site conditions.

How does the EDGE VS420E hybrid electric waste shredder work?

The EDGE VS420E uses two 132kW electric motors to power its shredding operation, with a separate 55kW diesel engine handling tracking and setup. This configuration combines mains-powered waste processing with site mobility. The VS420E processes materials including construction and demolition waste, green waste, biomass and municipal solid waste.

Can electric waste shredders match diesel-powered performance?

Electric waste shredders can deliver the torque and throughput required for demanding recycling applications. The EDGE VS420E is designed to match the torque and throughput of its conventional 310kW diesel configuration using two 132kW electric motors. Actual throughput depends on the material, feed conditions, machine configuration and required output size.

What are the benefits of a dual power scalping screen?

A dual power scalping screen gives operators a choice between mains electricity and diesel power. The EDGE ScreenPro series offers dual power as standard, allowing sites with a suitable electrical supply to reduce diesel consumption during screening. Diesel operation provides flexibility when mains power is unavailable.

What are the advantages of electric trommels and dual power stackers?

Electric trommels provide screening and separation using an electric power source, reducing reliance on diesel during processing. EDGE offers direct electric-drive options across its mobile trommel range. EDGE dual power stackers give material handling operations the flexibility to use mains electricity where available or diesel power where required.

Does electric recycling equipment cost less to run?

Electric recycling equipment can reduce operating costs by lowering diesel consumption and reducing engine-related servicing during electric operation. Savings depend on electricity tariffs, diesel prices, operating hours, material and site infrastructure. A total cost of ownership comparison should include purchase price, electrical connection costs, energy consumption, maintenance and expected annual utilization.

Can electric recycling equipment operate indoors?

Electric operation avoids diesel exhaust emissions at the machine during mains-powered processing, making suitably configured equipment an option for indoor recycling facilities. Indoor operation still requires an assessment of ventilation, dust extraction, fire protection, noise and material handling. Any auxiliary diesel engine must be considered separately when planning indoor use.

What power supply does electric recycling equipment need?

Power requirements vary by machine and configuration. Before installation, operators should confirm the required voltage, frequency, connection capacity, starting requirements and electrical protection with EDGE Innovate. A site assessment helps establish whether the available mains supply can support the selected shredder, trommel, scalping screen or stacker.

Why choose EDGE Innovate for electric recycling equipment?

EDGE Innovate brings over 20 years of electric-drive engineering experience to recycling and material handling applications. Its range includes the VS420E hybrid electric waste shredder, VS750 series electric shredders, ScreenPro dual power scalping screens, electric trommels and dual power stackers. This breadth gives operators equipment options for different materials, site layouts and power availability.

Shot Blaster

Careers

We’re looking for an experienced Shot Blaster to join our high-volume paint shop. You’ll be blasting large steel structures and components, masking parts, and working with heavy manufactured machine parts to deliver a consistently high standard of finish.

What you’ll do:

  • Shot blast large steel structures and various components
  • Mask parts prior to blasting
  • Meet set targets in a fast-paced environment
  • Identify and report defects before blasting
  • Maintain a clean, safe working area at all times

What we need from you: A strong work ethic, an eye for detail, and a commitment to health & safety for yourself and your colleagues. Experience working with heavy fabricated parts is essential.

Health and Wellbeing – Healthshield Cash Plan

Reimbursement for a range of health treatments and services, including:

  • Dental (checkups, braces, whitening & more)
  • Optical (eye tests, prescription glasses, etc.)
  • Physiotherapy treatments
  • GP Anytime services
  • 24/7 counselling support
Pay & Pension
  • Industry leading rates of pay
  • Pension contributions
Additional Perks:
  • Free on-site parking
  • Birthday recognition
  • Maternity and paternity gifts
  • Cycle to Work Scheme
  • Long Service Awards
  • Refer a Friend scheme
  • Annual family fun day and company events
How you can apply:
  • Upload your CV using the file up loader below or
  • Email your CV to HR – hr@edgeinnovate.com

If you have any questions, give our HR department a call on 028 877 41883.

EDGE Innovate is an equal opportunities employer.

Interested? Apply today and be part of a team that takes pride in quality workmanship.

Purchaser

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We are looking for a skilled Purchaser to to join our dynamic team.

About the job:

The post holder will support the Purchasing Department and follow the company’s purchasing strategy in line with the strategic vision of the business.You will play a key role within the Purchasing Department on delivering a consistent approach towards all sourcing and buying within the business. Driving the agenda for “on time, in full” delivery whilst maintaining best value for money & maximising cost effectiveness and optimum stock levels tailored to the company’s needs.

Working hours and flexibility:
  • Choose between 4 or 4.5 day week
  • Flexitime: Flexible start and finish times on a weekly basis
Health and Wellbeing – Healthshield Cash Plan

Reimbursement for a range of health treatments and services, including:

  • Dental (checkups, braces, whitening & more)
  • Optical (eye tests, prescription glasses, etc.)
  • Physiotherapy treatments
  • GP Anytime services
  • 24/7 counselling support
Pay & Pension
  • Industry leading rates of pay
  • Pension contributions
Additional Perks:
  • Free on-site parking
  • Birthday recognition
  • Maternity and paternity gifts
  • Cycle to Work Scheme
  • Long Service Awards
  • Refer a Friend scheme
  • Annual family fun day and company events
How you can apply:
  • Upload your CV using the file up loader below or
  • Email your CV to HR – hr@edgeinnovate.com

If you have any questions, give our HR department a call on 028 877 41883.

Closing Date: Friday 2th October 2026

EDGE Innovate is an equal opportunities employer.

Forklift Driver

Careers, , , ,

EDGE Innovate is growing, and we need an experienced Forklift Driver to join our team!

You’ll be at the heart of our manufacturing operation, keeping materials moving, deliveries flowing, and production on track.

What you’ll be doing:

  • Operating forklifts to load, unload, and move goods & production materials
  • Receiving deliveries
  • Moving kits and materials across the factory floor per the production schedule
  • Keeping the yard and storage areas in top shape
  • Daily equipment checks

What we offer:

  • 4 day working week
  • Time and ½ Overtime
  • Free on-site parking
  • Birthday recognition
  • Maternity and paternity gifts
  • Long Service Awards
  • Refer a Friend scheme
  • Annual family fun day and company events

How you can apply:

  • Use the quick job application form below
  • Email your CV to HR – hr@edgeinnovate.com

If you have any questions, give our HR department a call on 028 877 41883.

𝐸𝐷𝐺𝐸 𝐼𝑛𝑛𝑜𝑣𝑎𝑡𝑒 𝑖𝑠 𝑎𝑛 𝑒𝑞𝑢𝑎𝑙 𝑜𝑝𝑝𝑜𝑟𝑡𝑢𝑛𝑖𝑡𝑖𝑒𝑠 𝑒𝑚𝑝𝑙𝑜𝑦𝑒𝑟.

C&D Waste Recycling: How the EDGE Slayer XL Shredder Delivers 2,000+ Hours of Reliable Performance

C&D, Case Study, Latest News

Construction and demolition (C&D) waste is one of the most demanding material streams to process. Mixed loads containing timber, concrete, steel, plastics and oversized debris create a challenging environment where reliability is just as important as throughput. For Ward Demolition, one of New Zealand’s leading demolition contractors, investing in the right equipment wasn’t simply about increasing production—it was about building a smarter recycling business capable of recovering more value from every tonne of material entering its Onehunga Recycling Yard.

Today, the Auckland-based facility processes approximately 1,000 tonnes of construction and demolition waste every week, recovering valuable aggregates, reusable fines and recyclable materials while diverting significant volumes of waste away from landfill. At the heart of the operation is the EDGE Slayer XL, a twin-shaft, high-torque slow-speed shredder that has now accumulated more than 2,000 operating hours in one of the toughest recycling environments imaginable.

Building a Modern Construction and Demolition Recycling Facility

Founded in 1987, Ward Demolition has established itself as one of New Zealand’s leading demolition contractors, delivering projects across the commercial, industrial and residential sectors. Long before the circular economy became a major industry focus, the company was recovering reusable materials from demolition projects and continually looking for ways to reduce waste and maximise resource recovery.

As demand for construction and demolition recycling continued to grow, Ward recognised an opportunity to expand beyond demolition by developing its own resource recovery operation at Onehunga.

What began as a transfer station has evolved into a busy urban recycling facility, capable of processing around 1,000 tonnes of material every week despite operating from a relatively compact footprint. By recovering aggregates, separating reusable fines and diverting valuable materials from landfill, the site has become a key part of Ward’s long-term sustainability strategy.

Operations Manager Dalton Ward explains that expanding into recycling was a natural progression for the business.

“Being a demolition company, we’re always looking for the next advantage over our competitors. We were already heavily involved in recycling crushed concrete, so it made sense for us to move into C&D recycling as well. We started by bringing material into a transfer station in our yard, and it just grew from there. Today we’re processing around 1,000 tonnes a week, which is pretty impressive. That’s a lot of truck movements from a relatively small yard.”

Choosing the Right Slow-Speed Shredder

Before investing in a dedicated shredder, Ward relied on excavators to reduce bulky material before loading trucks. While effective during the early stages of the operation, increasing volumes soon demanded a purpose-built solution capable of processing mixed C&D waste more efficiently.

Rather than selecting a machine based solely on published specifications, Ward carried out extensive demonstrations with several manufacturers, deliberately pushing each machine to its limits.

According to Dalton, the testing process quickly became a test of reliability.

“We pretty much tested everything on the market. During those demonstrations it almost became a competition to see who could jam or block the salesperson’s machine. When we got the Slayer in, we really struggled to do that, and that’s ultimately what motivated us to buy the Slayer over anything else.”

That ability to continue processing difficult material without frequent blockages ultimately proved to be the deciding factor.

Designed and manufactured by EDGE Innovate, the Slayer XL has been engineered specifically for high-volume waste and recycling applications where feed material is often inconsistent and difficult to process. Twin high-torque shredding shafts work in conjunction with an intelligent load-sensing hydraulic drive to automatically adapt to changing feed conditions, delivering maximum torque when required while protecting the drivetrain from excessive shock loads. The result is consistent material reduction, fewer blockages and reliable throughput across a wide range of waste streams.

Proven Performance in One of the Toughest Recycling Applications

Construction and demolition waste is widely recognised as one of the harshest applications for any slow-speed shredder. Heavy dust, contaminated feedstock and unpredictable oversized materials continually test both the machine and its cooling system.

At Onehunga Recycling Yard, those conditions are simply part of everyday operations.

After more than 2,000 operating hours, Dalton says the EDGE Slayer XL continues to perform with exceptional reliability.

“The shredder is working in probably one of the harshest environments you could put a machine into. You’re dealing with extreme amounts of dust and heat, and there’s really no way of hiding or protecting it from those conditions.”

“We’re blowing the dust out of our excavators three or four times a day, yet the Slayer just keeps punching through. We haven’t had any issues with overheating or with the cooling system at all, and we’re now at 2,000 hours. That’s pretty amazing considering the environment it’s working in.”

Maintaining performance in these conditions requires more than simply generating power. The Slayer XL incorporates a heavy-duty cooling package together with a service-friendly design that allows operators to carry out routine maintenance quickly and efficiently. For Ward Demolition, where airborne dust is a constant challenge, this robust engineering has enabled the machine to deliver dependable day-to-day performance while maximising uptime.

A Waste Shredder Built to Handle the Unexpected

No two loads of demolition waste are ever the same. Reinforced timber, scrap steel, concrete contamination and oversized components all present unique challenges for shredding equipment.

One incident in particular demonstrated just how robust the EDGE Slayer XL really is.

“We’ve put some horrific things through that shredder that most people wouldn’t even imagine. One example was the cutting blade from a 20-tonne excavator. It just ate it.”

“To watch it chew through a 20-tonne excavator cutting edge and have it come out the other end in little pieces, with no damage to the teeth, is incredible. Obviously you’ve got a little extra wear from processing something like that, but for it to handle a cutting edge like that is just next level.”

Experiences like these reinforce confidence in the Slayer XL’s heavy-duty construction and high-torque shredding system. Designed to withstand demanding applications, the machine delivers aggressive material reduction while maintaining low operating speeds, reducing unnecessary wear and providing operators with the confidence to process even the most challenging feed material.

EQUIP2 & EDGE – More Than a Machine, A Long-Term Partnership

Ward Demolition’s relationship with Equip2, EDGE Innovate’s distributor in New Zealand, spans more than a decade.

Over the years, Equip2 has supplied a range of equipment to Ward, including jaw crushers, impact crushers, stacking conveyors and now the EDGE Slayer XL. According to Dalton, that long-standing relationship has been built on more than just quality equipment.

“Investing in new machinery is a significant cost, but they stand behind what they sell. They support their products and they don’t disappear when there’s a problem.”

“We’ve broken some unusual things over the years and given them a few challenges to work through, but we’ve always come to a resolution. That’s one of the main reasons we’ve continued to work with Equip2, and why we’ll continue to work with them in the future.”

For Ward Demolition, responsive local support has been every bit as important as machine performance. Backed by Equip2’s technical expertise and service network, the company has continued to invest with confidence, knowing that support is available whenever it is needed.

A Waste Shredder Engineered for More Than Construction and Demolition Waste

Although the Slayer XL plays a critical role in Ward Demolition’s C&D recycling operation, its capabilities extend far beyond construction and demolition waste.

The machine has been developed to process a wide range of challenging materials, including commercial and industrial waste, bulky waste, skip waste, timber, green waste and mixed recycling streams. Its twin-shaft design produces a controlled, consistent output size, making it ideal for downstream separation, material recovery and further processing.

Combined with its high-torque hydraulic drive, heavy-duty construction and low-speed shredding action, the Slayer XL offers operators a reliable solution for demanding waste processing applications where uptime and productivity are essential.

Transforming Waste into Opportunity with EDGE Innovate

For Ward Demolition, the EDGE Slayer XL represents far more than another piece of recycling equipment. It has become a central part of a resource recovery operation that continues to grow, helping reduce bulky construction and demolition waste, maximise truck payloads and recover valuable reusable materials from every load entering the site.

The story at Onehunga Recycling Yard demonstrates that successful construction and demolition recycling is about much more than processing waste. It is about investing in equipment that enables businesses to recover greater value from materials, improve operational efficiency and create a more sustainable future.

From processing 1,000 tonnes of material every week to delivering reliable performance after 2,000 operating hours in one of the harshest operating environments imaginable, the EDGE Slayer XL has helped Ward Demolition transform its recycling operation into one of New Zealand’s leading urban resource recovery facilities.

As Dalton Ward concludes:

“When we got the Slayer in, we really struggled to jam it. That’s what sold it for us.”

Frequently Asked Questions

What is the EDGE Slayer XL used for?
The EDGE Slayer XL is a twin-shaft, high-torque slow-speed shredder designed for demanding waste streams, including construction and demolition (C&D) waste, commercial and industrial waste, bulky waste, skip waste, timber, green waste and mixed recycling.

How much waste does Ward Demolition process with the Slayer XL?
Ward Demolition’s Onehunga Recycling Yard in Auckland processes approximately 1,000 tonnes of construction and demolition waste every week, with the Slayer XL at the core of the operation.

How many hours has the Slayer XL run at Ward Demolition?
As of this case study, the machine had logged more than 2,000 operating hours in continuous C&D recycling use, with no overheating or cooling system issues.

Why did Ward Demolition choose the Slayer XL over competitor shredders?
Ward tested multiple manufacturers’ machines head-to-head, deliberately trying to jam or block each one. The Slayer XL resisted blockages where competitor machines struggled, making reliability the deciding factor.

What makes the Slayer XL suitable for harsh recycling environments?
Its twin high-torque shredding shafts pair with an intelligent load-sensing hydraulic drive that automatically adapts to feed conditions, combined with a heavy-duty cooling package and service-friendly design built for high-dust, high-heat operating sites.

Who supplies EDGE Innovate equipment in New Zealand?
Equip2 is EDGE Innovate’s New Zealand distributor and has supported Ward Demolition for more than a decade, supplying jaw crushers, impact crushers, stacking conveyors and the Slayer XL.

C&D Waste Recovery Solutions

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

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EDGE Track Trommel and High Torque Waste Shredder

From Food Waste to Finished Compost: Compost Processing Equipment in British Columbia

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Pacific Coast Renewables has been operating since 2012 and plays an important role in the region’s organics recovery infrastructure. Located on Gladwin Road in Abbotsford, the facility accepts source-separated organics, primarily municipal food waste and green waste. While separating organics at source helps reduce contamination, unwanted materials inevitably make their way into the waste stream. Plastic, larger pieces of wood, stones and other residuals can all be present in the material.

For a compost producer, this creates two key challenges: processing difficult, variable material efficiently and producing a clean finished product. The screening stage is particularly important. Compost that contains excessive contamination can be difficult to market and unsuitable for many end users. PCR therefore needed compost screening equipment capable of handling high-moisture material while maintaining a consistent flow of production.

A complete approach to compost processing

At the heart of the PCR operation is an EDGE VS420 slow-speed shredder working in combination with an EDGE TRT622 tracked trommel. Together, the machines provide a complete approach to preparing, processing and screening organic material. The VS420 acts as the primary organic waste shredder, reducing the size of difficult incoming material before it reaches the screening stage. The twin-shaft shredder is designed for high-torque processing of demanding materials, including green waste, biomass, municipal waste and other difficult waste streams.

In an organics application, the ability to deal with inconsistent feedstock and contaminants is particularly important. By breaking down the incoming material before screening, the VS420 helps create a more consistent feed for the trommel, allowing the downstream screening process to work more effectively.

Why shredding matters in compost processing

Organic waste can be difficult to process because it rarely behaves like a consistent, free-flowing material. Wet material can clump together, while long pieces of wood, roots and other fibrous material can create additional challenges for conventional equipment. A purpose-built organic waste shredder can help overcome these challenges by conditioning the feed material and reducing oversized pieces before screening. For operations processing significant volumes of green waste and food waste, this can have a direct impact on overall plant efficiency.

Compost screening equipment designed for demanding material

Following the shredding stage, material is fed into an EDGE TRT622 tracked trommel. The TRT622 features a 6.9-metre screening drum, variable drum speed and an adjustable screening angle, giving operators flexibility when processing different materials and moisture levels. At Pacific Coast Renewables, the trommel is equipped with a 1.5-inch wire mesh screen. This configuration allows the operation to recover the compost fraction while separating larger woody debris, rocks, plastic and other residual contamination. For compost producers, this screening stage is essential to producing a cleaner finished product. The right compost screening equipment needs to do more than simply separate material by size. It must continue working effectively when the feedstock is wet, inconsistent and contaminated.

That is where equipment designed specifically for recycling and organics applications can make a significant difference.

Doubling screening throughput

According to PCR General Manager Michael Soy, the decision to invest in new equipment was driven by the characteristics of the material being processed. The facility had previously used equipment better suited to aggregate applications, but the high moisture content of unscreened compost created challenges.

The EDGE equipment delivered a significant improvement. “We’re finding the EDGE equipment basically allows us to double our throughput on screening.”

For an operation processing municipal food waste and green waste every day, increasing screening throughput can have a major impact on overall site productivity. More material can be processed through the system, helping prevent stockpiles from building up and keeping the composting operation moving.

Keeping contamination away from finished compost

One of the practical advantages of the TRT622 at PCR is its dual discharge arrangement. The machine discharges finished compost and contaminated oversize at opposite ends of the trommel.

This helps keep unwanted material, particularly lightweight plastic contamination, away from the finished compost stockpile. As Soy explains: “It keeps the highly contaminated material away from the finished goods, so it keeps our finished compost a lot cleaner.”

For compost producers, controlling contamination isn’t just about product quality. It is also about site management. Keeping residual waste away from finished product makes the material easier to handle, stockpile and ultimately distribute.

Trommel screens for Canada’s demanding conditions

Weather and material conditions can create additional challenges for organic waste processors across Canada. In British Columbia, composting operations can encounter significant moisture levels in incoming organic material. Equipment therefore needs to be capable of maintaining performance when conditions change. Tracked trommel screens in Canada offer another important advantage: mobility. The TRT622 can be repositioned around the site using its tracked undercarriage and remote-control functionality.

At PCR, this makes it easier for operators to manage material build-up around the processing area and reposition the equipment when required. “At the end of the day there’s a lot of material on the ground, and having it on tracks and the remote controls allows us to move it out of the way and clean up the site.”

For busy composting and recycling operations, mobility isn’t simply a convenience. It can help operators make better use of available space while keeping material movement and site housekeeping under control.

Trommel vs Scalping vs Flip-Flow Screens: Choosing the Right Machine for Your Material and Output Requirements

Choosing compost processing equipment for the application

The experience at Pacific Coast Renewables highlights an important consideration for any organics processor: equipment should be selected around the material and application, rather than simply capacity. Food waste, green waste and finished compost all behave differently. Moisture content, particle size, contamination levels and the required finished product can all influence the type of equipment required. A typical compost processing system may include:

  • Organic waste shredders for size reduction and material conditioning
  • Trommel screens for separating finished compost from oversize material
  • Conveyors and stackers for efficient material movement
  • Separation equipment for removing unwanted contaminants
  • Mobile equipment for flexible site operations

The objective is to create a processing system that can maintain throughput while producing a consistent, marketable finished product.

EDGE Innovate: Organic waste processing equipment for Canada

EDGE Innovate designs and manufactures mobile recycling and waste processing equipment for demanding applications around the world. Our range includes organic waste shredders, trommel screens, screens, feeders, conveyors, stackers and separation equipment, providing solutions for applications ranging from green waste and compost processing to municipal waste and C&D recycling. For customers looking for compost processing equipment in Canada, equipment selection starts with understanding the material, the required throughput and the quality of the finished product.

At Pacific Coast Renewables, the combination of the EDGE VS420 and TRT622 has provided a practical solution to those challenges, helping the facility process difficult organic material while significantly increasing screening throughput. EDGE Innovate’s equipment is supported in Western Canada by ProTrack, providing local equipment expertise and technical support to customers across the region.

Turning organic waste into a valuable resource

What arrives at Pacific Coast Renewables is a challenging mixture of food waste, green waste and contamination. Through the right processing and screening equipment, that material is transformed into a cleaner, useful compost product that can be returned to the local community. The results demonstrate why purpose-built compost processing equipment and compost screening equipment are becoming increasingly important for modern organics recycling operations. For compost producers across British Columbia and Canada, the right combination of shredding, screening and material handling equipment can help increase throughput, improve product quality and make better use of the organic material already being received.

Looking for compost processing equipment for your operation?

Talk to EDGE Innovate about your organic waste processing requirements and find the right equipment combination for your application.

Frequently Asked Questions

What is the EDGE VS420 slow speed shredder used for?

The EDGE VS420 is a high-capacity, slow speed, high torque twin shaft shredder designed for processing green waste, municipal solid waste, biomass, C&D waste and end-of-life tyres. Its twin shaft design resists material wrapping and handles wet, contaminated organic feedstock.

What size drum does the EDGE TRT622 tracked trommel have?

The EDGE TRT622 features a 6.9 metre (22 ft) long screening drum with variable speed and adjustable angle control. The drum can be fitted with different mesh sizes depending on the application.

Can a trommel screen handle wet compost?

Yes. Trommel screens use a rotating drum action that tumbles material, preventing the screen blinding and clumping that affects vibrating flat-deck screens when processing wet, sticky compost. Variable drum speed allows operators to increase residence time for wetter material.

What screen size is used for finished compost?

Screen size depends on the market. PCR uses a 1.5 inch (38 mm) wire mesh. General landscape compost typically uses 12 mm to 16 mm (1/2 in to 5/8 in) screens, while premium horticultural compost may require 6 mm to 10 mm (1/4 in to 3/8 in) mesh.

Why use a slow speed shredder instead of a high speed shredder for compost feedstock?

Slow speed, high torque shredders like the EDGE VS420 are better suited to organic waste because they resist contaminants (metal, stone, plastic), prevent material wrapping on shafts, and produce less dust and fewer fines than high speed alternatives. They also consume less fuel per tonne of material processed.

Where can I buy EDGE Innovate equipment in Western Canada?

ProTrack, based in Hope, British Columbia, is EDGE Innovate’s exclusive dealer for Western Canada, providing sales, service and technical support.

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | TikTok | LinkedIn | Instagram

STEINEXPO 2026

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EDGE Innovate is heading to Germany this September to support our valued partner, Lutze Group, at steinexpo 2026 — Europe’s largest demonstration trade fair for the quarrying and construction materials industry.

Taking place from 2–5 September in Homberg/Nieder-Ofleiden, Hesse, steinexpo is a unique event held live in one of Europe’s largest basalt quarries, giving visitors the chance to see machinery in action under real working conditions.

You’ll find our colleague Steven Conway on the Lutze Group stand, Booth B6, throughout the show, on hand to talk through the EDGE range and how our  scalping screens, mobile feeders, stackers and telescopic conveyors can support quarrying operations across Germany and beyond.

On display will be the EDGE TS80 Track Stacker,  a machine that has become a tried and trusted performer on quarrying and material handling sites across the globe. Built for high-capacity stockpiling, the TS80 combines track-mounted mobility with a robust, reliable design, letting operators reposition quickly and build large, well-managed stockpiles with minimal double handling.

For customers, that translates into real, measurable benefits; less downtime, reduced fuel and labour costs, and stockpiles that make the most of available site space. It’s all part of our Every Tonne Counts philosophy, helping operators bring down their cost per tonne.

If you’re attending Steinexpo 2026, drop by the Lutze Group stand to see the TS80 up close and speak with Steven about your quarrying and material handling requirements.

Event details:

📍 Lutze Group Stand, Booth B6, Homberg/Nieder-Ofleiden, Germany

📅 2–5 September 2026

Trommel vs Scalping vs Flip-Flow: How to Choose the Right Screen for Your Material

Trommel vs Scalping vs Flip-Flow: How to Choose the Right Screen for You

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The trouble is, “the right screen” isn’t one machine. It’s three different technologies — trommel, scalping, and flip-flow — each built around a different mechanical principle, and each with a genuine sweet spot. Choosing between them isn’t about which is “best.” It’s about matching the mechanism to what your material is actually doing on the deck.

Here’s how to tell them apart, and how to know which one your operation actually needs.

Three Technologies, Three Mechanisms

Trommel Screens: The Wet Material Workhorse use a rotating, perforated drum set at a slight incline. Material tumbles as the drum turns, with undersized particles falling through the mesh while oversize material travels to the far end and discharges separately. The tumbling action is gentle compared to a vibrating deck — which is exactly why trommels handle wet, sticky, organic material so well. Moisture and clumping, the conditions that cause a flat screen to blind, are far less of a problem when material is constantly being turned and re-presented to fresh mesh.

For compost specifically, a trommel is the default recommendation. It handles the moisture and stickiness that would defeat a flat deck, at a lower running cost and with fewer wear points than a flip-flow screen.

Scalping screens: Precision Multi-Fraction Processing. Scalpers use one or more vibrating decks, usually set at an angle, to shake material across a mesh surface. Because the entire deck surface is working simultaneously, a scalping screen typically delivers higher throughput than a trommel of comparable size — on the right material. That’s the catch: wet, sticky, or clay-bound material will blind a conventional deck quickly, causing carryover and reduced accuracy. Scalping screens are the standard first line of defence in aggregate and demolition recycling circuits, pulling oversize rock, rubble and contaminants out of the feed before crushing or further processing.

Flip-flow screens: Conquering the Impossible. Although they look similar to a scalping screen but work on an entirely different principle. Two frames vibrate out of phase with one another, rapidly stretching and relaxing a flexible polyurethane mat. That creates a “trampoline” or “popping” effect — acceleration forces that can exceed 40–50g — throwing material up and away from the mat rather than sliding it across a fixed surface.

A trommel will handle wet, sticky material perfectly well on its own. What a flip-flow deck adds is a capability a trommel doesn’t have: a genuine three-way split in a single pass. Where a trommel typically produces two fractions — fines and oversize — a flip-flow screen box, particularly a combination unit like the EDGE SCREENPRO S18 FreeFlow, can deliver fines, a mids product, and an oversize fraction from one pass of the machine.

The Decision, in Three Questions

  1. How wet or sticky is the feedstock? Dry and free-flowing points toward a scalping screen. Damp, sticky, wet, or organic — including compost — points toward a trommel as the default choice.
  2. How many product fractions do you need, and how precise must they be? This is the real question for flip-flow. A trommel comfortably delivers the two fractions most compost and organics operations need. If the application calls for a genuine three-way split from a single pass — fines, mids, and oversize all separated at once — that’s the specific case for a flip-flow screen or an interchangeable unit like the SCREENPRO S18 FreeFlow. Scalping screens with multiple decks give the most precise multi-fraction sizing, but only on clean, dry, pre-processed material.
  3. What’s the seasonal or site variability? Sites processing the same dry aggregate year-round are well served by a dedicated scalping screen. Sites with variable moisture — seasonal rain, mixed waste streams, changing feedstock — benefit from a trommel, or from an interchangeable unit that can run either screen box depending on conditions.

In short; for compost and organics, start with a trommel from the EDGE TRM/TRT range. Only step up to a flip-flow screen when the job specifically calls for a three-way split in one pass the EDGE trommel range covers the rest of the compost application cleanly, and at a lower running cost.

Trommel vs Scalping vs Flip-Flow Screens: Choosing the Right Machine for Your Material and Output Requirements

When a Three-Way Split Justifies a Flip-Flow Screen

For most compost operations, a trommel is the right and most cost-effective answer. Flip-flow technology earns its place when a customer needs more than a simple fines/oversize split from the same feedstock — and a recent EDGE Innovate customer story shows exactly what that looks like in practice.

Greentech Services began around 25 years ago as a diversification from the family farm, screening green waste for local UK councils before developing higher-grade compost, topsoil and soil blend products for commercial and landscaping customers. The business now processes roughly 25,000–30,000 tonnes of green waste, compost, soils, wood and biomass annually.

Greentech had already run trommels, star screens and conventional flip-flow screens. What they specifically needed was a three-way split — saleable fines, a mids product, and an oversize fraction — recovered from their compost feedstock in a single pass, rather than the two-fraction cut a trommel delivers. Their existing flip-flow setup gave them the product quality they needed on wet, sticky compost, but the way it was fed was limiting throughput: loading from a 360° excavator meant carefully feathering material into the hopper, and compacted clumps of compost were passing across the deck without fully breaking apart — taking trapped fines with them into the mids or oversize fraction instead of the saleable fines product.

Working directly with EDGE Innovate’s engineering team at the company’s Northern Ireland facility, Greentech helped develop a bespoke configuration of the EDGE SCREENPRO S18 FreeFlow: a hydraulically lifting auger ahead of the flip-flow deck to actively agitate and open clumped material before screening, plus vacuum fans on the mids and fines conveyors to lift out light contaminants. The auger lifts clear when it isn’t needed — for stony or rough soils, for example — letting the same machine run as a standard scalping screen.

Company owner Darren estimates the configuration has increased production by around 50%, without processing any more incoming green waste. The gain came entirely from releasing fines that were previously locked inside clumps and lost to the oversize fraction — a useful illustration of where flip-flow earns its place: not as a default compost screen, but as the answer when a customer’s feed material specifically needs that extra split.

Matching Machine to Application

Start with your material. Everything else follows from there.

Factor Trommel Scalping Flip Flow
Best material Wet, organic, fibrous Dry, hard, abrasive Extreme wet, sticky, high-fines
Output fractions  2 (fines + oversize) 3 (oversize + mid + fines) 2-3 (with combo top deck)
Moisture tolerance High Low Extreme
Max throughput 400 TPH Highest on dry material Moderate
Blinding risk Low-moderate High (wet conditions) Near zero
Consumable cost Low (drum mesh) Low-moderate (wire/plate) Higher (PU mats)
EDGE solution TRM831 / TRT range SCREENPRO S18 / S16 FreeFlow 186

ROI: The Hidden Cost of Wrong Screen Selection

Blinding downtime: Every hour spent cleaning a blinded screen is an hour of zero production. At 300 TPH and a product value of £8/tonne, one hour of downtime costs £2,400 in lost output. Operators running conventional screens on wet material report 2-4 hours of cleaning per shift in bad conditions.

Failed product spec: A screen that can’t separate efficiently produces contaminated fractions. Oversize in your fines means failed spec, rejected loads, and reprocessing costs. The material goes through the system twice, doubling your fuel and wear costs.

Underutilisation: A machine too large for your operation wastes capital. A machine too small bottlenecks everything upstream and downstream. Right-sizing matters as much as right-typing.

ROI Driver Trommel (TRM831) Scalping (S18) Flip Flow (FreeFlow)
Primary saving Multi-application flexibility via drum changes Multiple fractions per pass, fewer machines Eliminates blinding downtime entirely
Fuel efficiency Eco-power saving reduces consumption 15-20% High throughput = fewer hours per volume No stop/start cleaning cycles
Revenue upside Seasonal products from one asset Three saleable products from one feed Win contracts others can’t process

Application Guide: Which EDGE Screen for Your Industry?

Application Material Profile EDGE Solution
Topsoil production Wet soil, roots, stones, organic matter TRM831 / TRT622
Compost & organics High moisture, fibrous, variable density TRM831 / TRT620
Quarry & aggregates Crushed rock, gravel, sand, dry/abrasive SCREENPRO S18 / S16
C&D recycling (dry) Concrete, brick, asphalt, mixed rubble SCREENPRO S18 / S16
C&D recycling (wet) Mixed fines, clay-contaminated SCREENPRO S18 FreeFlow
Incinerator bottom ash Wet, abrasive, high fines, sticky SCREENPRO S18 FreeFlow
Skip waste / trommel fines Sub-40mm mixed waste, high moisture SCREENPRO S18 FreeFlow
Biomass & wood waste Stringy, irregular, varying moisture TRM831 / TRT622
Sand & gravel Free-flowing, multiple specs needed SCREENPRO S18 / S16
Mixed contractor (seasonal) Varies by job and weather SCREENPRO S18 FreeFlow

Choose a Trommel, a Scalper, or a Flip-Flow — Not by Habit, by Material

  • Choose a trommel for compost and organics as the default: wet, sticky, or variable-moisture material where you need reliable, low-maintenance separation without blinding, at the lowest running cost.
  • Choose a scalping screen when material is dry and free-flowing and you need maximum throughput and precise multi-fraction sizing.
  • Choose a flip-flow screen when the job specifically calls for a three-way split from a single pass, or the material is difficult enough that a trommel alone won’t hit the required product quality.

For operations that see a genuine mix of conditions across the year or across sites, an interchangeable unit like the SCREENPRO S18 FreeFlow removes the need to choose at all — the same chassis runs a conventional scalping deck for dry aggregate work and swaps to the flip-flow deck when that extra split is required.

Not sure which one fits your site?

We built an interactive Screening Equipment Selector that walks through the same decision logic in this article — answer four quick questions about your material and output requirement, and it’ll point you to the right EDGE range in under a minute.

Trommel vs Scalping vs Flip-Flow Screens: Choosing the Right Machine for Your Material and Output Requirements

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | TikTok | LinkedIn | Instagram

 

How Greentech Increased Compost Screening Throughput by 50% with the EDGE SCREENPRO S18

Greentech Improves Compost Screening with EDGE S18 FreeFlow

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Greentech Services was established more than 25 years ago as a diversification from the family’s farm near Newcastle upon Tyne. Operating from Broomfield Farm, the company began processing green waste collected from local authorities before recognising the value that high-quality compost could bring to both agriculture and horticulture. Today, Greentech recycles green waste from local councils, golf courses, landscapers and commercial customers throughout the North East, producing PAS 100 quality compost, specialist soil blends and biomass products while supporting a more circular approach to green waste recycling.

Founder Darren explains: “We started approximately 25 years ago as a diversification from the farm. We had the opportunity to start processing green waste for local councils and quickly realised the benefits compost was bringing back to the land. We ended up with flip-flow screens and found we were producing a really good product. Landscapers started taking an interest, and once we realised we could consistently produce that quality, that’s the route we went down.”

Today, Greentech processes approximately 25,000–30,000 tonnes of material every year, including green waste, compost, screened soils and biomass products.

The Challenge: Quality Wasn’t the Problem—Throughput Was

Like many commercial composting operations, Greentech had long relied on flip-flow screening technology. The screens produced an excellent finished product, particularly when processing wet, sticky compost, but they struggled to maintain the production levels required as the business continued to grow.

Darren explains: “We’d been running flip-flow screens for a long time because they produced an excellent quality product, especially with wet and sticky material. The only problem was production. We simply couldn’t get the throughput we needed.”

Another issue was feeding the machine efficiently. Large excavator buckets meant operators constantly had to feather material into the hopper to avoid overloading the screen.

“We were loading the hopper with a 360 excavator, but we were having to feather the material into the machine all the time. It wasn’t efficient.”

For a business processing tens of thousands of tonnes each year, those lost seconds quickly became lost hours.

Looking Beyond a Standard Scalping Screen

Determined to increase capacity, Darren began researching alternative compost screening equipment. After reviewing several machines on the market, one stood out. The EDGE SCREENPRO S18. Rather than simply purchasing another standard scalping screen, Darren travelled to the EDGE Innovate headquarters in Northern Ireland to discuss exactly what the business needed.

“I did quite a bit of research and looked at a number of different machines before going across to the EDGE factory. They were very approachable, listened to exactly what we were trying to achieve and worked with us to develop a solution.”

One idea Darren had always wanted to explore was conditioning the material before it reached the screening deck. Together with EDGE’s engineering team, that idea became reality.

Engineering a Better Compost Screening Solution

Instead of allowing compacted compost to fall directly onto the screen deck, EDGE developed a hydraulically controlled rotating conditioning unit positioned above the hopper.  The system gently breaks apart clumps of compost before the material reaches the screen, allowing the entire screening surface to be utilised more effectively. Combined with the SCREENPRO S18’s large screening area and high-capacity hopper, the result was exactly what Greentech had been looking for.

“I’d always had the idea of fitting a rotavator onto the hopper. Between us, we came up with the idea of fitting it to the top of the SCREENPRO S18. EDGE also offered a bigger hopper, a larger screening deck and ultimately the machine we were looking for.”

Why the EDGE SCREENPRO S18?

Designed for high-capacity applications across recycling, composting, construction and quarrying, the EDGE SCREENPRO S18 combines heavy-duty construction with exceptional screening performance.

Key features include:

  • Large 18′ x 6′ (5.49m x 1.83m) aggressive flip-flow screening deck
  • High-capacity feed hopper designed for wheel loaders and excavators
  • Three-way product separation for multiple finished products
  • Hydraulically folding conveyors for rapid deployment
  • Remote-control operation
  • Fast screen media changeover
  • Heavy-duty design for demanding recycling and organics applications
  • Excellent performance on wet, sticky and difficult materials

For compost producers, the large screening area and aggressive flip-flow action help prevent blinding while maintaining consistent throughput, even in challenging conditions.

One Machine. Multiple Products.

Versatility was another deciding factor. Greentech regularly switches between compost, screened soils, top dressing, woodchip and biomass. Changing machines—or spending hours making adjustments—simply wasn’t practical.

“One of the key reasons we chose this machine was its versatility. We wanted to move from compost to top dressing, soils, mulch or biomass without making major changes to the machine.”

The bespoke conditioning unit can also be disengaged in seconds.

“The only time we wouldn’t use it is with rough soils containing stones. It simply lifts hydraulically out of the way, switches off and becomes a standard screener.”

Around 50% More Production

The difference was immediate. “Adding the rotavator to the ScreenPro S18 has completely transformed the machine. The biggest improvement isn’t just breaking up the sticky lumps—it’s making sure the screening deck is being fed properly all the time.”

Rather than material arriving in large clumps, it now reaches the screen evenly distributed. That keeps the deck working at maximum efficiency throughout the screening process.

“We’re seeing around a 50% increase in production compared to what we were achieving before.”

The improvements don’t stop there. By removing fines during the initial screening process, Greentech now processes material only once.

“We can now remove all of the fines at the beginning of the process, meaning the material only goes through the machine once. That has made the whole operation far more efficient.”

For Darren, the biggest benefit is confidence. “Before, we were always trying to catch up with the workload. Now we’re much more confident taking on additional work because we know we’ve got the capacity to process it.”

Investing in the Future

For a family-run green waste processing company, investing in a new high-capacity screen represents a major commitment. Darren acknowledges that the SCREENPRO S18 was a significant investment for Greentech.

“This machine was a big investment. We are not a big company, so it has been a massive investment for us.”

However, the operational improvements have already demonstrated the value of the machine.

“But it is definitely paying off. I can see the benefits already.”

Those benefits include increased production, more consistent feeding, improved fines recovery, reduced repeat processing and greater flexibility across multiple applications. The machine has also helped Greentech remove a previous production bottleneck and make better use of its existing feedstock.

More Than Just a Machine

Greentech also credits the collaborative approach taken by both EDGE Innovate and UK distributor Red Knight 6 throughout the purchasing process.

“We spoke with EDGE several times before visiting the factory in Ireland. We were given a warm welcome, discussed exactly what we wanted to achieve and looked around the factory. Seeing everything from sheets of steel arriving through to finished machines leaving the factory gave us real confidence.”

Working alongside Red Knight 6, Greentech also gained reassurance that aftersales support and spare parts would always be close at hand.

A Recommendation Backed by 25 Years of Experience

Having owned trommel screens, star screens and flip-flow screens over the last two decades, Darren believes the SCREENPRO S18 has become the benchmark for compost screening.

“I’d definitely recommend this machine to other compost producers. We’ve owned trommels, star screens and flip-flow screens over the years. While the flip-flow machines gave us excellent quality, they couldn’t deliver the production we needed. Moving to the larger ScreenPro S18 with the conditioning system has completely changed the way we work. It’s incredibly efficient, gives us the throughput we’ve been looking for and, in my opinion, it’s the best screening machine we’ve ever owned.”

Producing More Compost Without Compromising Quality

As compost producers continue to face increasing demand, rising operating costs and tighter quality standards, investing in the right scalping screen has never been more important. For Greentech Services, the EDGE SCREENPRO S18 has delivered exactly what they set out to achieve: significantly higher throughput, greater operational flexibility and the confidence to grow their business without compromising the quality of the finished product. Whether processing green waste, compost, topsoil, biomass or organic material, the SCREENPRO S18 continues to demonstrate why it is one of the industry’s most capable mobile scalping screens for high-capacity screening applications.

Frequently Asked Questions

What is the EDGE SCREENPRO S18 FreeFlow?

The EDGE SCREENPRO S18 FreeFlow is a bespoke configuration of the SCREENPRO S18 mobile scalping screen developed for compost and green waste processing. It combines a large flip-flow screening deck with a hydraulically lifting auger conditioning system and vacuum fans fitted to the mids and fines discharge conveyors. The system is designed to aggressively condition clumped organic feedstock, release fines trapped within the material and improve how the feedstock is presented across the screening deck.

How does the S18 auger system improve compost screening?

The hydraulically driven auger applies an aggressive conditioning action to wet, sticky and compacted compost before it reaches the flip-flow screen. This breaks apart larger clumps, releases fine particles held within the feedstock and creates a more consistent flow of material onto the screening deck. By improving material presentation, the system helps the screen use more of its available surface area and recover more usable fines during the initial pass.

Why do fines become trapped in compost feedstock?

Fine compost particles can bind together when organic material is wet, sticky or compacted. These fines can remain locked inside larger clumps as the material travels across a conventional screen. Unless the clumps are sufficiently broken apart, potentially usable fines may leave the machine within the mids or oversize fraction rather than passing through the required screen media.

What are compost fines used for?

Screened compost fines can be used to produce finished compost, top dressing, blended soils and other horticultural or landscaping products. The required particle size and specification will depend on the intended application and the screening media fitted to the machine.

Can the SCREENPRO S18 FreeFlow process wet compost?

Yes. The SCREENPRO S18 has been configured with flip-flow screening media designed for wet, damp and sticky material. The aggressive movement of the flexible screen mats helps keep difficult organic feedstock active and reduces the risk of the screening surface becoming blinded. The S18 auger further supports the process by breaking apart clumped compost before it reaches the deck.

What is a flip-flow screen?

A flip-flow screen uses flexible screening mats that repeatedly stretch and relax during operation. This produces an aggressive movement that helps prevent wet and sticky material from blocking the screen openings. Flip-flow screening is commonly used for difficult applications where conventional rigid screening media may struggle to maintain performance.

Can the S18 FreeFlow system reduce repeat screening?

The system is designed to release and recover a greater proportion of fines during the initial screening pass. By conditioning the feedstock before it reaches the deck, the SCREENPRO S18 can reduce the amount of usable material carried into the larger fractions. This may reduce the need to rehandle and reprocess partially screened material, depending on the feedstock and required product specification.

How much did Greentech increase production?

Greentech owner Darren estimates that the business increased screening production by approximately 50% after introducing the SCREENPRO S18 FreeFlow. This figure reflects Greentech’s operational experience and is not presented as a guaranteed performance level. Actual production will vary according to feedstock condition, moisture content, screen media, required product sizes and operating practices.

Can the SCREENPRO S18 FreeFlow process materials other than compost?

Yes. Greentech uses its machine across compost, top dressing, soils, mulch, woodchip and biomass applications.

When the aggressive conditioning action is not required, such as when processing rough soils containing stones, the auger assembly can be hydraulically raised clear of the feedstock. The machine can then operate as a conventional heavy-duty scalping screen.

What do the vacuum fans on the conveyors do?

Vacuum fans fitted to the mids and fines discharge conveyors help remove lightweight contaminants from the screened product streams. This can improve the cleanliness and presentation of the finished compost or soil product, particularly where lightweight plastics or similar contaminants are present within the incoming green waste.

Is the SCREENPRO S18 FreeFlow suitable for every composting operation?

The suitability of the machine will depend on the type of feedstock, moisture content, required finished products, annual tonnage and existing processing method. EDGE Innovate and its authorised distribution partners assess each application to determine the most appropriate screen configuration, screening media and optional equipment.

 

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | TikTok | LinkedIn | Instagram

 

EXPERIENCED WELDERS

Careers, ,

Claim Your £1,000 Sign-On Bonus

If you’re an experienced MIG welder looking for your next opportunity, there’s never been a better time to join EDGE Innovate.

For a limited time, we’re offering a £1,000 Sign-On Bonus to experienced welders who join our growing manufacturing team.

At EDGE Innovate, you’ll help build world-leading recycling and material handling equipment exported to more than 70 countries worldwide. Every machine leaving our factory is designed, manufactured and assembled in-house by a team that takes genuine pride in producing industry-leading equipment.

Why Join EDGE Innovate?

  • £1,000 Sign-On Bonus
  • Industry-leading rates of pay
  • Price-work earning potential
  • Overtime paid at Time & a Half
  • Four-day working week
  • Build machines exported to 70+ countries
  • Modern manufacturing facility
  • Varied, rewarding work with no two builds the same

What We’re Looking For

We’re looking for experienced MIG welders who take pride in producing high-quality work.

To be successful in this role you’ll have:

  • Proven MIG welding experience
  • Ability to read and interpret engineering drawings
  • High standards of fabrication and workmanship
  • Good standard of spoken and written English
  • A positive attitude and strong work ethic

Employee Benefits

Health & Wellbeing

Our Healthshield Cash Plan helps support your everyday healthcare costs, including:

  • Dental treatment
  • Optical care
  • Physiotherapy
  • GP Anytime services
  • 24/7 confidential counselling support

Pay & Benefits

  • Industry-leading rates of pay
  • Company pension scheme
  • Free onsite parking
  • Birthday recognition
  • Maternity and paternity gifts
  • Long Service Awards
  • Employee Refer a Friend Scheme
  • Annual Family Fun Day and company events

Working Hours

  • 40.45 hours per week
  • Four-day working week
  • Overtime available and paid at Time & a Half

Apply Today

Ready to claim your £1,000 Sign-On Bonus?

Complete the online Job Application Form using the button below or send your CV directly to: hr@edgeinnovate.com

If you’d like to find out more about the role, call our HR team on: 028 877 41883

EDGE Innovate is proud to be an Equal Opportunities Employer.

Construction and demolition waste processing equipment

EDGE Recycling Solutions Power New Zealand C&D Recycling

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Developed through a partnership between WasteCo NZ and Porirua City Council, the new facility represents a significant investment in sustainable waste management infrastructure. Construction and demolition waste remains one of the largest contributors to landfill worldwide. Rather than treating these materials as waste, the facility has been designed to recover valuable resources including aggregates, timber, metals and plastics, creating high-quality secondary materials that can be returned to productive use. The project also received support from New Zealand’s Waste Minimisation Fund, together with regional partners including Kāpiti Coast District Council and Hutt City Council, demonstrating a collaborative commitment to increasing landfill diversion and improving resource recovery across the region.

A Complete Recycling Process in Action

One of the highlights of the demonstration was the opportunity for visitors to follow material through every stage of the recycling process. Rather than focusing on individual machines, the demonstration showcased how multiple technologies work together as an integrated system to maximise recovery rates while producing cleaner, higher-value recycled products. The processing line incorporated primary shredding, mobile screening, manual quality control, air density separation and specialist flip-flow screening technology capable of efficiently processing wet, sticky and difficult materials. Together, these technologies demonstrated a complete end-to-end solution for processing mixed construction and demolition waste. Each stage of the process was designed to perform a specific function in maximising material recovery and improving product quality.

The process begins with the EDGE Slayer XL Slow Speed Shredder, which reduces bulky construction and demolition waste into a more consistent feedstock while liberating valuable recyclable materials for downstream separation. Following primary size reduction, material is screened before entering the EDGE MPS48 Modular Picking Station, where operators manually recover valuable materials including timber, plastics and metals. Manual quality control at this stage helps improve the purity of each recovered material stream before further processing.

The material then passes through the EDGE MC1400 Windshifter, which uses controlled air separation to remove lightweight contaminants such as plastics, paper and film from heavier fractions including aggregates and hardcore. This significantly improves the cleanliness and market value of recovered materials while reducing contamination. The final stage incorporates advanced flip-flow screening technology, enabling efficient separation of difficult, wet and sticky materials that can often challenge conventional screening systems. Working together, the complete processing line maximises material recovery while producing cleaner, higher-value recycled products ready for reuse.

Local Expertise Supporting Long-Term Success

As EDGE Innovate’s official distributor in New Zealand, Equip2 provides equipment expertise, commissioning, operator training and ongoing aftersales support throughout the country. While advanced equipment plays an important role, successful recycling operations also rely on experienced local support to ensure systems continue operating efficiently throughout their working life. Strong distributor partnerships remain central to EDGE Innovate’s global approach, helping customers maximise equipment uptime, improve operational efficiency and achieve long-term return on investment.

       

Demonstrating the Future of C&D Recycling

The Porirua demonstration highlighted the growing demand for more sustainable construction and demolition waste processing solutions. As governments, contractors and recycling businesses continue searching for ways to reduce landfill dependency, integrated processing systems capable of recovering multiple material streams are becoming increasingly important. Projects such as this demonstrate how modern recycling technology can recover valuable resources, reduce environmental impact and create commercially viable secondary products from materials that would previously have been discarded.

EDGE Innovate is proud to support Equip2, WasteCo NZ, Porirua City Council and the wider project partners in delivering a facility that will play an important role in the future of construction and demolition waste recycling in New Zealand. Together, they are demonstrating how collaboration, innovation and investment in advanced recycling technology can help accelerate the transition towards a more circular economy.

With the facility now fully operational, attention turns towards increasing processing volumes, building stronger relationships across the construction sector and continuing to demonstrate both the commercial and environmental benefits of large-scale C&D recycling. For EDGE Innovate and Equip2, the project represents far more than a successful demonstration day. It provides a practical example of how the right equipment, experienced local support and forward-thinking operators can work together to recover more resources, reduce landfill dependency and help shape a more sustainable future for the construction industry.

C&D Waste Recovery Solutions

Frequently Asked Questions

What is C&D waste recycling?

Construction and demolition (C&D) waste recycling is the process of recovering reusable materials from construction and demolition waste, including aggregates, timber, metals, plastics and soil, allowing these materials to be reused rather than sent to landfill.

What equipment is used in a C&D recycling plant?

Modern C&D recycling facilities typically incorporate slow-speed shredders, mobile screens, modular picking stations, windshifters, density separators and specialist screening equipment to maximise resource recovery and improve recycled material quality.

What EDGE Innovate equipment was used in this processing line?

The demonstration featured an integrated EDGE Innovate recycling solution comprising the Slayer XL Slow Speed Shredder, MPS48 Modular Picking Station and MC1400 Windshifter, alongside mobile screening and advanced flip-flow screening technology. Working together, these systems shred, separate, manually recover and clean recyclable materials from mixed construction and demolition waste, maximising resource recovery while reducing the amount of material sent to landfill.

What materials were recovered during the demonstration?

The processing plant was designed to recover a wide range of valuable materials from mixed construction and demolition waste, including reusable aggregates, timber, ferrous and non-ferrous metals, plastics and other recyclable materials. By separating these materials into individual waste streams, operators can maximise resource recovery, reduce landfill dependency and produce higher-value recycled products for reuse.

Who is EDGE Innovate’s distributor in New Zealand?

Equip2 is EDGE Innovate’s official distribution partner in New Zealand, providing equipment sales, commissioning, operator training, technical support and aftersales service throughout the country.

Why is C&D waste recycling important?

C&D waste recycling reduces landfill volumes, conserves natural resources, lowers carbon emissions associated with extracting virgin materials and supports the development of a more circular construction industry.

How can EDGE recycling solutions help operators?

EDGE recycling solutions enable operators to efficiently process mixed waste streams, recover valuable recyclable materials, improve end-product quality, reduce landfill dependency and maximise the commercial value of recovered resources through an integrated processing approach.

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | TikTok | LinkedIn | Instagram

Annual Summer Closure 2026

Latest News

While our manufacturing and office teams will be taking a well-earned break, customer support remains a priority throughout the closure period. Our dedicated Aftersales Support team will remain fully operational, ensuring customers and our global distributor network continue to receive the assistance they need.

We would like to thank all of our customers, distributors and business partners for your continued support throughout the year. We appreciate your understanding during our annual summer closure and look forward to working with you again when we reopen on Monday, 17th August 2026.

From everyone at EDGE Innovate, we wish you a safe, enjoyable and relaxing summer.

If you require technical support or aftersales assistance during this period, please contact our team:

Email: aftersales@edgeinnovate.com

Telephone: +44 (0)28 87740 5252

60% More Site Capacity with the EDGE FTS65 Mulch Master

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Working in partnership with EDGE Innovate’s Australian distributor, FOCUS enviro, the investment is helping DWM improve composting efficiency, increase throughput and optimise its green waste processing operations at its state-of-the-art organic’s facility.

As one of Tasmania’s leading resource recovery and waste management operators, Dulverton Waste Management (DWM) continues to invest in advanced organics recycling technology to improve composting efficiency, material throughput and sustainability performance.

Following the development of its new state-of-the-art organics processing and composting facility, DWM identified a need to optimise its green waste processing, compost stockpiling and material handling operations. Working with EDGE Innovate’s Australian distributor, FOCUS enviro, the organisation selected the EDGE FTS65 Mulch Master to improve productivity and reduce reliance on traditional machinery.

High-Performance Solution for Organics Recycling

Purpose-built for composting, mulch production, biomass handling and green waste recycling, the EDGE FTS65 Mulch Master combines high-capacity feeder stacking, material aeration and in-line blending in one machine.

By significantly reducing dependence on wheel loaders for stockpiling and material movement, the FTS65 improves site efficiency, fuel economy and operational workflow in composting facilities. The EDGE FTS65 has a fuel consumption of just 19 litres per hour.

“The FTS65 allows for continuous, high-volume material movement, enabling the team to process and stockpile compost more efficiently than before. This has minimised bottlenecks, particularly during peak processing periods, and improved overall site throughput,” says Matt Layton, Chief Operations Manager at Dulverton Waste Management.

“As a result, DWM has been able to handle larger volumes of organic waste without the need for additional labour or equipment.”

Increased Throughput and Reduced Operating Costs

By integrating the EDGE FTS65 Mulch Master into its organic waste processing operation, DWM has significantly reduced reliance on mobile plant for compost handling and stockpile formation, resulting in lower fuel consumption, reduced equipment wear and improved cost efficiency.

According to Ryan McParland from FOCUS enviro, the machine is specifically engineered for compost aeration, blending and efficient stockpile management.

“Its consistent material flow, aeration, and blending capabilities improve product quality while reducing fuel consumption and space requirements,” says Ryan.

The FTS65 also enhances health and safety in waste processing facilities by reducing vehicle movements on site and enabling more controlled material placement and stockpile stability.

Measurable Improvements in Composting Operations

The impact of the EDGE FTS65 Mulch Master has been significant across DWM’s waste diversion and compost production operations. The organisation reports a 60% increase in usable site capacity, with operators achieving approximately 350m³ per hour throughput at just 30% machine utilisation.

These gains demonstrate the machine’s ability to optimise high-volume organic material processing and compost stockpiling efficiency.

“FOCUS enviro’s expertise in environmental equipment ensured that we selected the right machine for our operational needs, and their ongoing support has helped maximise the value of the investment,” says Matt.

“Overall, the addition of the EDGE Innovate FTS65 Mulch Master has strengthened Dulverton Waste Management’s ability to deliver efficient, safe, and environmentally responsible organic waste recycling and composting services.

“It positions the company well for future growth while reinforcing its role as a leader in sustainable waste management and resource recovery practices.”

With proven improvements in composting productivity, green waste processing efficiency, site utilisation and operating cost reduction, the EDGE FTS65 Mulch Master continues to support operators across the organics recycling and compost production industry in maximising output and product quality. These benefits have already been demonstrated at some of Australia’s largest composting and resource recovery facilities, including Peat Soil & Garden Supplies, Green Recycling and Veolia. By helping operators improve material aeration, optimise stockpile management and increase processing efficiency, the FTS65 has established itself as a trusted solution for high-volume organics recycling applications across the region.

 

Frequently Asked Questions

How can composting facilities improve green waste processing efficiency?

Composting facilities can improve efficiency by investing in specialist equipment that reduces material handling and improves aeration. The EDGE FTS65 Mulch Master helps operators process, blend and stockpile organic material more efficiently while reducing operating costs.

What are the benefits of using the EDGE FTS65 Mulch Master for composting operations?

The EDGE FTS65 Mulch Master combines stockpiling, blending and aeration into a single process, increasing throughput, improving material consistency and enhancing compost quality. Its space-saving technology allows operators to create larger windrows within a smaller footprint, maximising site capacity and operational efficiency.

Why is aeration important in commercial composting?

Proper aeration helps maintain oxygen levels within compost piles, supporting microbial activity and accelerating decomposition. The EDGE FTS65 Mulch Master conditions material as it is stockpiled, helping create an optimal composting environment.

What materials can the EDGE FTS65 Mulch Master handle?

The machine is designed for compost, mulch, green waste, biomass, soils and other organic materials commonly processed by resource recovery and composting facilities.

Who supplies EDGE Innovate equipment in Australia?

FOCUS enviro is the official Australian distributor for EDGE Innovate, providing equipment sales, commissioning, spare parts and aftersales support for customers across Australia.

Why do Australian composting and recycling operators choose EDGE Innovate equipment?

EDGE Innovate equipment is engineered to improve efficiency, reduce operating costs and maximise productivity. Combined with local support from FOCUS enviro, operators benefit from proven equipment backed by responsive service and technical expertise.

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | TikTok | LinkedIn | Instagram

 

Wilson Plant Choose the EDGE SCREENPRO S16

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Designed to process demolition waste, site clearance materials, soils and green waste, the SCREENPRO S16 has quickly become an essential part of Wilson Plant’s operation, increasing productivity while helping to reduce operating costs and improve efficiency across the site. Wilson Plant operates an extensive recycling facility in Crondall, Hampshire, processing construction and demolition waste alongside green waste and soils. These materials are transformed into high-quality recycled aggregates, topsoil, compost, sand and other landscaping products supplied to customers throughout the region. As demand for recycled materials continued to grow, the company recognised the need to invest in a higher-capacity screening solution capable of processing increasing volumes without compromising fuel efficiency or reliability.

The Challenge – Increasing Capacity Without Increasing Costs

Wilson Plant’s existing three-way screener had served the business well but was beginning to limit productivity as material volumes increased. The company needed a compact yet powerful mobile scalping screen capable of handling difficult recycling materials while delivering higher throughput, maintaining fuel efficiency and reducing downtime. Just as importantly, the new machine needed to be straightforward to operate, easy to maintain and versatile enough to process a wide range of materials across the recycling facility.

Working closely with EDGE Innovate’s distributor, Red Knight 6, Wilson Plant selected the new EDGE SCREENPRO S16.

Designed specifically for demanding recycling and aggregate applications, the tracked mobile scalping screen delivers production capacities of up to 600 tonnes per hour while maintaining a compact, transport-friendly footprint. Its 16ft x 5ft (4.88m x 1.52m) screen box, offering a 14m² (151ft²) screening area, provides exceptional screening efficiency while helping operators maximise throughput and minimise downtime. The machine can also be configured with a variety of screen media, including woven mesh, punch plate, finger screens and grizzly decks, allowing operators to tailor the machine to different feed materials and final product sizes. Optional overband magnets and magnetic head drums further enhance its capabilities by enabling efficient recovery of ferrous metals from recycling applications.

EDGE SCREENPRO S16 Mobile Scalping Screen -Delivering 40% More Throughput

Since commissioning the SCREENPRO S16, Wilson Plant has experienced a significant improvement in productivity. The machine’s screen box is four feet longer than the company’s previous three-way screener, increasing throughput by up to 40% while using approximately the same amount of diesel. This combination of higher production and excellent fuel efficiency has enabled the business to process more material without increasing operating costs. Sam Wilson has been particularly impressed by the machine’s ability to handle even the most challenging materials.

“The robust EDGE SCREENPRO S16 is exactly what we needed as it can easily process all the waste that we handle, even including challenging material. The machine features a screen box that is four feet longer than our previous three-way screener, boosting throughput by up to 40%, using about the same amount of diesel as the old unit, so we are really impressed by its performance”.

Ease of operation has also made a significant impact on daily productivity. Wilson Plant’s operators have praised the SCREENPRO S16’s intuitive control system and wireless remote control, which allows key machine functions to be operated safely from inside the loader cab or from distances of up to 100 metres. This improves operator safety, reduces setup times and, in some applications, allows the machine to be operated by a single person, increasing overall site efficiency.

Engineered for Modern Recycling Operations

The SCREENPRO S16 has been designed to meet the demands of today’s recycling industry, where flexibility, uptime and productivity are essential. Whether processing construction and demolition waste, aggregates, compost, green waste, soils or topsoil, the machine delivers consistent screening performance across a wide range of applications. Its hydraulic folding conveyors, low-level feed hopper and excellent service access ensure fast setup and simplified maintenance, helping operators maximise production throughout the working day.

Strong Dealer Support from Red Knight 6

Wilson Plant also credits the support provided by Red Knight 6 as an important part of its positive ownership experience.Before purchasing the SCREENPRO S16, the company visited the EDGE Innovate manufacturing facility to see first-hand how the machines are built. Since delivery, Red Knight 6 has provided comprehensive commissioning, training and aftersales support, while its extensive parts inventory helps minimise downtime and keep the machine operating at peak performance.

Continuing the Success of the SCREENPRO Range

Building on the success of the larger SCREENPRO S18, the SCREENPRO S16 has quickly established itself as a high-performance solution for recycling and aggregate producers looking for maximum productivity in a compact package. According to EDGE Innovate Sales Director Tom Connolly, the machine’s success across Europe, North America, Australia and Scandinavia reflects the industry’s growing demand for screening equipment that combines productivity, versatility and ease of ownership. Customer feedback consistently highlights the SCREENPRO S16’s performance, intelligent design and ability to adapt to a wide variety of material streams.

For Wilson Plant, the investment has already delivered measurable results, providing increased throughput, lower operating costs and the confidence that the business has the right screening solution to support future growth.

Frequently Asked Questions

What is the EDGE SCREENPRO S16?

The EDGE SCREENPRO S16 is a high-capacity, tracked mobile scalping screen designed for demanding recycling, aggregates, quarrying, construction and demolition waste applications. Featuring a 16ft x 5ft (4.88m x 1.52m) screen box with a 14m² (151ft²) screening area, the SCREENPRO S16 delivers exceptional screening efficiency while maintaining a compact, transport-friendly footprint. Designed to process up to 600 tonnes per hour, it provides the productivity, versatility and reliability required for modern recycling and aggregate operations.

What materials can the SCREENPRO S16 process?

The SCREENPRO S16 is designed to process construction and demolition waste, recycled aggregates, green waste, compost, topsoil, sand, gravel and other difficult recycling materials. Different screen media options allow the machine to be configured for a wide range of applications.

How much throughput can the SCREENPRO S16 achieve?

The SCREENPRO S16 is capable of processing up to 600 tonnes per hour, depending on the material being screened and the application.

How did the SCREENPRO S16 improve Wilson Plant’s operation?

After installing the SCREENPRO S16, Wilson Plant increased screening throughput by up to 40% while maintaining similar fuel consumption to its previous screening plant. The machine has also improved operator efficiency, reduced downtime and enhanced productivity across the recycling facility.

Why choose the EDGE SCREENPRO S16?

The EDGE SCREENPRO S16 has been engineered to outperform other machines in the 16ft x 5ft scalping screen class. It features the largest hopper capacity in its category, allowing operators to process more material between loader cycles and maximise productivity. The machine also incorporates the widest conveyor belts in its class, delivering superior material flow, reducing bottlenecks and improving overall screening efficiency. Combined with its robust design and high-capacity performance, the SCREENPRO S16 is built to excel in the most demanding recycling, quarrying and aggregate screening applications.

improve scalping screen production

Why Is My Scalping Screen Losing Efficiency? 7 Common Causes and How to Fix Them

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The good news is that most screening issues can be traced back to a handful of common causes. Understanding what affects screening efficiency is the first step toward improving material separation and maximising productivity.

1.Incorrect Screening Media Selection

One of the most common causes of poor screening performance is using the wrong screening media for the application.

Different materials require different screen surfaces. Dry aggregates may perform well with woven wire mesh, while abrasive materials often benefit from polyurethane media. Wet, sticky materials may require flip-flow screening technology to prevent blinding and pegging.

If the screen media is not matched to the material characteristics, efficiency can decline rapidly.

Warning Signs:

  • Excessive carryover
  • Frequent screen blockages
  • High levels of product contamination
  • Reduced throughput

2. Screen Blinding and Pegging

Blinding occurs when material covers the screen openings, while pegging happens when particles become lodged in the apertures.

Both issues reduce the available open screening area, limiting the screen’s ability to separate material effectively.

Materials with high moisture content, clay contamination or inconsistent sizing are particularly susceptible to these problems.

Potential Solutions:

  • Use self-cleaning media
  • Consider polyurethane or flip-flow systems
  • Review aperture sizing
  • Adjust screen angle and stroke settings

3.Excessive Material Bed Depth

For effective screening to occur, fine particles must reach the screen surface. When the material bed becomes too deep, smaller particles remain trapped within the material layer and pass over the screen without being separated.

This is particularly common when operators attempt to maximise production by increasing feed rates beyond the screen’s design capacity.

Warning Signs:

  • Reduced screening accuracy
  • Increased oversize contamination
  • Falling production efficiency

4.Incorrect Screen Angle

The operating angle of a scalping screen directly affects both throughput and separation performance.

A screen set too steep may move material too quickly across the deck, reducing the opportunity for particles to stratify and separate. Conversely, a screen angle that is too shallow can restrict throughput.

Finding the optimal angle depends on material type, moisture content and required product specification.

5. Improper Stroke Length and Screen Speed

Screen stroke and vibration speed are critical factors in material stratification.

If the stroke is too aggressive, material can bounce across the deck, reducing separation efficiency. If the stroke is insufficient, material movement may be restricted, causing build-up and reduced throughput.

Optimising these settings can dramatically improve screening performance and product quality.

6.Worn or Damaged Screening Media

Even small amounts of wear can impact screening accuracy.

Over time, apertures can become enlarged, panels may loosen, and screen surfaces can lose their intended performance characteristics. Regular inspections should form part of every preventative maintenance programme.

Key Areas to Inspect:

  • Torn wire mesh
  • Worn polyurethane panels
  • Loose fastening systems
  • Damaged support structures

7.Material Characteristics Have Changed

Many operators focus on the machine while overlooking changes in the feed material itself.

Variations in moisture content, particle size distribution, clay content or contamination levels can all affect screening performance. Seasonal changes often introduce additional challenges, particularly in recycling and quarrying applications.

Monitoring feed characteristics regularly can help identify performance issues before they impact production.

How to Improve Scalping Screen Efficiency

Improving screening performance typically requires a combination of:

  • Selecting the correct screening media
  • Maintaining proper bed depth
  • Optimising screen angle and stroke settings
  • Conducting regular inspections and maintenance
  • Understanding changes in material characteristics

By addressing these factors, operators can improve material separation, increase throughput and reduce operating costs.

Choosing the Right Scalping Screen for the Job

Modern heavy-duty scalping screens are designed to provide operators with greater control over screening performance through adjustable operating angles, intelligent load management systems and flexible screening media options.

Machines such as the EDGE Innovate SCREENPRO S16 and SCREENPRO S18 have been developed to accommodate a wide range of screening applications across quarrying, recycling and construction waste processing. However, regardless of the machine being used, achieving maximum efficiency ultimately depends on matching the screen setup to the material being processed.

When screening performance begins to decline, the answer is often not a bigger machine—but a better understanding of the factors affecting screening efficiency.

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | TikTok | LinkedIn | Instagram

 

Data Manufacturing Engineer

Careers

We are seeking an experienced Data Manufacturing Engineer to support our engineering and manufacturing operations in the industrial equipment sector. This role is responsible for building and maintaining high-reliability data pipelines that connect engineering design, product lifecycle management and production operations. The ideal candidate brings hands-on experience creating MBOMs using an ERP system in an industrial, engineered-to-order and configure-to-order environment.

What we offer:

𝐖𝐨𝐫𝐤𝐢𝐧𝐠 𝐡𝐨𝐮𝐫𝐬 𝐚𝐧𝐝 𝐟𝐥𝐞𝐱𝐢𝐛𝐢𝐥𝐢𝐭𝐲:

  • Choose between 4 or 4.5 day week
  • Flexitime: Flexible start and finish times on a weekly basis

𝐇𝐞𝐚𝐥𝐭𝐡 𝐚𝐧𝐝 𝐖𝐞𝐥𝐥𝐛𝐞𝐢𝐧𝐠 – 𝐇𝐞𝐚𝐥𝐭𝐡𝐬𝐡𝐢𝐞𝐥𝐝 𝐂𝐚𝐬𝐡 𝐏𝐥𝐚𝐧

  • Reimbursement for a range of health treatments and services, including:
  • Dental , Optical , Physiotherapy treatments
  • GP Anytime services
  • 24/7 counselling support

𝐀𝐝𝐝𝐢𝐭𝐢𝐨𝐧𝐚𝐥 𝐏𝐞𝐫𝐤𝐬:

  • Free on-site parking
  • Birthday recognition
  • Maternity and paternity gifts
  • Cycle to Work scheme
  • Long Service Awards
  • Refer a Friend scheme
  • Annual family fun day and company events

𝐀𝐩𝐩𝐥𝐲 𝐓𝐨𝐝𝐚𝐲:

𝐸𝐷𝐺𝐸 𝐼𝑛𝑛𝑜𝑣𝑎𝑡𝑒 𝑖𝑠 𝑎𝑛 𝑒𝑞𝑢𝑎𝑙 𝑜𝑝𝑝𝑜𝑟𝑡𝑢𝑛𝑖𝑡𝑖𝑒𝑠 𝑒𝑚𝑝𝑙𝑜𝑦𝑒𝑟.

 

EDGE Set To Showcase Scalping Screen and Track Stacker at Hillhead 2026

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Located on stand C20, EDGE Innovate will present a combination of advanced screening and material handling solutions designed to maximise productivity, reduce operational costs and improve site efficiency. With a strong reputation for innovation across the recycling, quarrying and bulk material handling sectors, EDGE Innovate continues to expand its product offering to meet the evolving demands of modern operators.

SCREENPRO S16 Heavy Duty Track Scalper Makes UK Exhibition Debut

Taking centre stage at Hillhead 2026 will be the SCREENPRO S16, following its successful international launch and strong reception at CONEXPO in Las Vegas earlier this year. The SCREENPRO S16 has been engineered to provide operators with a compact yet highly productive screening solution capable of handling a broad range of applications including aggregates, sand and gravel, topsoil, compost, construction and demolition waste, and recyclable materials.

Designed for versatility, the SCREENPRO S16 incorporates a highly efficient 16’ x 5’ (4.8m x 1.5m) two-deck screen with multiple screen media options available to suit varying applications and final product requirements. The machine can operate as a stand-alone unit or integrate seamlessly into existing crushing and screening trains. Key design features include a large low-level feed hopper, intelligent load management, two or three-way split configuration, hydraulic folding conveyors and a fully integrated power unit with excellent service access. A user-friendly control system with sequential start/stop functionality ensures safe and efficient operation while minimising downtime.

Additional features such as hydraulic screenbox lift-up functionality for rapid mesh changes and remote-control operation further enhance operator convenience, serviceability and machine safety. Powered by Caterpillar Tier 4 Final / Stage V engine technology, the SCREENPRO S16 is also available in dual power and electric hybrid configurations, supporting EDGE Innovate’s continued focus on sustainable equipment solutions.

EDGE TS80 Track Stacker Delivers Efficient Stockpiling Solutions

Alongside the SCREENPRO S16, EDGE Innovate will also display the TS80 track stacker, a machine that has become synonymous with the EDGE Innovate brand across global markets. Designed to improve logistics processes on work sites, the TS80 allows direct material transfer from crushing or screening plants to dedicated stockpiles, significantly reducing the need for additional wheel loader movements. This not only lowers operating costs but also increases operational efficiency, productivity and site reliability.

The TS80 offers a discharge height of 10.8m, an operating angle of 0–27°, and the ability to create stockpiles of up to 742m³ (970yd³). Powered by a CAT 2.2 50kW (67Hp) engine with Tier 4 Final / Stage V and LRC variants available, the TS80 is also offered in dual power configuration, giving operators maximum flexibility across varying site requirements.

Tom Connolly, EDGE Innovate Sales Director, commented, “Hillhead provides the perfect platform for EDGE Innovate to showcase both the SCREENPRO S16 and the TS80 to a highly experienced audience. The SCREENPRO S16 represents the next step in the expansion of our screening range, while the TS80 continues to demonstrate why EDGE Innovate is recognised globally for high-performance material handling solutions. We look forward to welcoming visitors to the EDGE stand and demonstrating the quality, versatility and innovation behind both products.”

 

Frequently Asked Questions

What products will EDGE Innovate exhibit at Hillhead 2026?

EDGE Innovate will showcase the SCREENPRO S16 heavy-duty track scalper and the TS80 track stacker at Hillhead 2026. Visitors can see both machines on Stand C20 at Hillhead Quarry, Buxton.

What is the SCREENPRO S16?

The SCREENPRO S16 is a compact, high-performance heavy-duty track scalper designed for screening aggregates, sand and gravel, topsoil, compost, construction and demolition waste, and recyclable materials. It features a 16ft x 5ft two-deck screen and can operate as a standalone machine or within a complete crushing and screening train.

What applications is the SCREENPRO S16 suitable for?

The SCREENPRO S16 is designed for a wide range of applications including quarrying, aggregates, recycling, topsoil processing, compost production, sand and gravel operations, and construction and demolition waste recycling.

What are the key features of the SCREENPRO S16?

Key features include:

  • 16ft x 5ft (4.8m x 1.5m) two-deck screen
  • Large low-level feed hopper
  • Intelligent load management system
  • Two or three-way split configuration
  • Hydraulic folding conveyors
  • Hydraulic screenbox lift-up for fast media changes
  • Remote-control operation
  • Dual power and electric hybrid options

Is the SCREENPRO S16 available with electric or hybrid power?

Yes. The SCREENPRO S16 is available in diesel, dual power and electric hybrid configurations, providing operators with greater flexibility and reduced environmental impact.

What is the EDGE TS80 track stacker?

The TS80 is a tracked stockpiling conveyor designed to transfer material directly from crushers and screeners into stockpiles. It helps reduce wheel loader usage, lower operating costs and improve site efficiency.

What are the benefits of using a track stacker?

A track stacker can:

  • Reduce fuel consumption
  • Minimise wheel loader movements
  • Increase stockpile capacity
  • Improve site safety
  • Lower operating costs
  • Increase overall productivity

What stockpile capacity does the TS80 offer?

The EDGE TS80 can create stockpiles of up to 742m³ (970yd³) and offers a maximum discharge height of 10.8m, making it ideal for high-volume material handling applications.

Who should visit the EDGE Innovate stand at Hillhead 2026?

The EDGE Innovate stand is ideal for quarry operators, recycling companies, contractors, aggregate producers, material handling specialists and anyone looking to improve screening, stockpiling and operational efficiency.

Where can I see the SCREENPRO S16 and TS80 at Hillhead 2026?

Visitors can meet the EDGE Innovate team and see both machines on Stand C20 at Hillhead 2026, taking place from 23–25 June at Hillhead Quarry, Buxton, United Kingdom.

Why choose EDGE Innovate screening and stockpiling equipment?

EDGE Innovate equipment is designed to maximise productivity, reduce operational costs, improve uptime and provide reliable performance across quarrying, recycling and bulk material handling applications worldwide.

Continue reading EDGE Set To Showcase Scalping Screen and Track Stacker at Hillhead 2026 →

Cloverdale Topsoil boost production by 40% with EDGE

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Since its establishment in 2010, Cloverdale Topsoil Ltd has grown from a small local operation with just a few trucks and a wheel loader into one of Western Canada’s trusted suppliers of landscaping materials, soils, mulch, and gravel. Serving customers across British Columbia’s Lower Mainland — from North Vancouver to Hope — the company continues to expand its operations to meet rising demand from both residential and commercial markets. Operating from its green waste recycling facility in Surrey, British Columbia, Cloverdale Topsoil processes and recycles organic material into high-quality topsoil products for landscapers, contractors, and homeowners. With sustainability at the core of the business, the company is committed to environmentally responsible recycling and efficient material processing.

“What makes us different from our competitors is our commitment to sustainability and the environment,” explained Operations Manager Robinjeet Kaur during a recent site visit with ProTrack, EDGE Innovate’s exclusive dealer for Western Canada.

Outdated Screening Equipment Slowing Production Growth

As demand increased, Cloverdale Topsoil began experiencing significant limitations with its existing screening equipment. The older machine struggled to maintain throughput levels, produced inconsistent material quality, and frequently jammed when processing wet or heavy feedstocks.

“Our old screener had outgrown its use,” said Robin. “It was slow, product quality was inconsistent, and it regularly jammed when handling wet or heavy material. We were spending hours on repairs, and downtime was hurting the business.”

Looking to improve efficiency and scale production, Cloverdale Topsoil partnered with ProTrack to identify a high-capacity screening solution capable of handling challenging material streams while delivering superior product consistency. Following a full site assessment, the recommended solution was the EDGE TRT622 tracked trommel screen.

EDGE TRT622 Trommel Screen Delivers 40% Increase in Production

With increasing customer demand and growing production targets, Cloverdale Topsoil required a screening solution that was bigger, faster, and more reliable.

“We had more orders coming in than we could handle,” Robin explained. “If we wanted to keep growing, we needed equipment that was bigger, faster and more reliable. The EDGE TRT622 ticked every box.” Since introducing the TRT622 into its operation, Cloverdale Topsoil has increased production by approximately 40%, processing around 200 yards of material per day while dramatically improving soil consistency and screening efficiency. “The longer drum gives us far greater capacity, and it doesn’t choke on wet or heavy material,” Robin added. “Producing a quality product is everything. Clean, consistent soil sells — and the TRT622 allows us to deliver that every time.”

High-Capacity Trommel Screen Designed for Tough Screening Applications

The EDGE TRT622 has become a benchmark solution for medium- to large-scale screening operations across North America. Engineered for high-capacity topsoil screening, compost processing, and green waste recycling applications, the machine is specifically designed to handle difficult, wet, sticky, and organic materials. The machine features a 6.9m long screening drum, variable drum speeds up to 24 RPM, a direct four-wheel drum drive system, hydraulic load sensing technology, automatic sequential start-up, and EDGE Innovate’s intelligent load management system. Its interchangeable punch plate and woven mesh drums, combined with track-mounted mobility, allow operators to quickly adapt to changing material streams and site requirements.

At Cloverdale Topsoil, the TRT622 is used to process green waste, composted material, and heavy soils that previously created bottlenecks for conventional screening equipment. Its versatility allows operators to switch between applications quickly without sacrificing throughput or screening quality.

Smart Trommel Screen Design Improves Efficiency & Reduces Costs

Designed with productivity and operational efficiency in mind, the EDGE TRT622 incorporates advanced features that help reduce operator intervention while maximising throughput. One standout feature is the remote-controlled radial fines conveyor, capable of creating stockpiles exceeding 1,000 cubic metres — significantly reducing loader movements, material handling, and rehandling costs.

“With the TRT622, we’re screening nearly double the volume,” said Robin. “In the past, we had a backlog of around two weeks. Now, we’re turning material around in a matter of days and loading trucks as fast as they arrive.”

Operators at the site have also praised the machine’s ease of maintenance, quick screen change capabilities, and ability to efficiently process difficult materials with minimal downtime.

Sustainable Screening Technology for Topsoil & Recycling Operations

Capable of processing up to 100 tonnes per hour, the EDGE TRT622 not only increases production capacity but also improves final product quality by reducing oversize contamination and minimising the need for reprocessing. Its eco power-saving functionality helps lower fuel consumption and reduce environmental impact — aligning perfectly with Cloverdale Topsoil’s sustainability-focused business model. By combining high-capacity screening performance with fuel-efficient operation, the TRT622 continues to help recycling and composting operations improve profitability while supporting environmentally responsible waste processing practices.

Reliable Dealer Support from ProTrack

In addition to the performance of the machine itself, Cloverdale Topsoil highlighted the importance of dealer support throughout the installation and commissioning process.

“Not only did ProTrack deliver and set up the TRT622, they showed us how to run it effectively and efficiently,” Robin said. “Their service has always been prompt and reliable.”

As EDGE Innovate’s exclusive dealer for Western Canada, ProTrack specialises in mobile crushing, screening, and recycling equipment across British Columbia, Alberta, Saskatchewan, and Manitoba, providing customers with ongoing support and technical expertise.

“If we ever need another screener or different machine, EDGE would be the first brand we consider,” Robin added. “My advice to any business thinking about investing in new equipment is simple — don’t wait until your current machine starts holding you back. Make the switch to EDGE, and you’ll see the difference immediately.”

Customer Testimonial

“The EDGE TRT622 has been one of the company’s best ever investments, boosting production by over 40%.”

“The TRT622 has been exactly what we needed. It has proved itself to be a dependable workhorse that doesn’t let us down.”

Discover More About EDGE Innovate Trommel Screens

From topsoil screening and compost processing to green waste recycling and bulk material handling, EDGE Innovate’s industry-leading trommel screen range is engineered to deliver maximum productivity, reliability, and efficiency across the toughest applications.

Looking to learn more about how trommel screens work, how to choose the right machine for your operation, and the key benefits of modern trommel screening technology? Explore EDGE Innovate’s Ultimate Trommel Screen Guide for expert insights into trommel screen applications, performance, efficiency, and material processing solutions:
https://edgeinnovate.com/trommel-screens-the-ultimate-guide/

Ready to transform your operation with high-performance trommel screening equipment? Explore the full EDGE Innovate trommel screen range here:
https://edgeinnovate.com/trommel-screens/

Frequently Asked Questions

What is the EDGE TRT622?

The EDGE TRT622 is a high-capacity tracked trommel screen designed by EDGE Innovate for processing a wide range of materials including topsoil, compost, green waste, sand, gravel, and construction and demolition waste. It is engineered for high throughput, consistent screening performance, and reliable operation in demanding environments.

What applications is the EDGE TRT622 suitable for?

The TRT622 is designed for multiple industries and applications, including:

  • Topsoil production
  • Composting operations
  • Green waste recycling
  • Wood and biomass processing
  • Construction and demolition waste recycling
  • Sand and gravel screening
  • Municipal and commercial waste processing

What production capacity does the EDGE TRT622 offer?

The EDGE TRT622 can process up to approximately 100 tonnes per hour, depending on material type, moisture content, and screening media configuration. Its design allows operators to maintain high throughput even with challenging or variable feed materials.

How does the EDGE TRT622 improve screening productivity?

The TRT622 is designed to significantly improve screening efficiency through its extended drum length, variable speed control, and intelligent load management system. These features help maximise material retention time, reduce blockages, and maintain consistent throughput, resulting in improved overall productivity.

What makes the EDGE TRT622 suitable for wet or sticky materials?

The TRT622 is specifically engineered to handle wet, sticky, and difficult materials. Its variable drum speed and robust screening drum design help prevent clogging, while intelligent load sensing ensures optimal performance even under heavy or inconsistent feed conditions.

What are the key features of the EDGE TRT622?

Key features of the EDGE TRT622 include:

  • 6.9m (22ft) long screening drum
  • Variable drum speed control (up to 24 RPM)
  • Four-wheel direct drum drive system
  • Intelligent load sensing technology
  • Automatic sequential start-up system
  • Remote-controlled radial fines conveyor
  • Interchangeable screening media (punch plate and mesh options)
  • Track-mounted mobility for easy relocation
  • Eco-efficient power management system

How does the TRT622 improve product quality?

The EDGE TRT622 longer screening drum delivers improved separation and screening accuracy, helping operators produce cleaner, more consistent end products. This reduces contamination in final stockpiles and improves the quality of materials such as topsoil, compost, and recycled aggregates.

What are the cost benefits of using the EDGE TRT622?

Operators benefit from reduced operating costs through:

  • Lower fuel consumption due to efficient load management
  • Reduced downtime and maintenance requirements
  • Less material handling and reprocessing
  • Improved throughput per tonne of fuel used
  • Reduced reliance on additional machinery such as wheel loaders

How does the TRT622 increase operational efficiency?

By combining high-capacity throughput with mobility and intelligent automation, the TRT622 reduces bottlenecks in the screening process. It allows faster processing of bulk materials while minimising manual intervention and secondary handling.

Is the EDGE TRT622 suitable for compost and recycling applications?

Yes. The TRT622 is widely used in composting and recycling operations due to its ability to efficiently process organic and mixed waste streams, including green waste, soil, mulch, and biomass materials.

What industries use the EDGE TRT622?

The TRT622 is used across a range of industries, including:

  • Waste recycling and resource recovery
  • Composting and organic waste processing
  • Aggregate and quarry operations
  • Construction and demolition recycling
  • Landscaping and soil production
  • Biomass and renewable materials processing

How does EDGE Innovate support TRT622 customers?

EDGE Innovate supports TRT622 operators with global parts availability, technical support, and a network of distributors and service partners to ensure maximum uptime and long-term machine performance.

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ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | TikTok | LinkedIn | Instagram

EDGE will be at IFAT 2026, Hall B5 Booth 105, with the electric VS420e

Electric Waste Shredders at IFAT 2026: EDGE Innovate VS420E & VS750i

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EDGE Innovate Brings “Electric Without Limits” to IFAT 2026

EDGE will be exhibiting at IFAT 2026 from 4–7 May at Messe München, Germany, and you’ll find the team in Hall B5, Booth #105. This year, the focus is simple: Electric Without Limits.

With more operators looking to cut emissions and reduce running costs, EDGE is putting its electric and hybrid machines front and centre. Visitors to the stand will be able to see how this technology is delivering the same performance as diesel machines – just with lower costs, less servicing, and better efficiency.

The EDGE VS420E Hybrid Waste Shredder will be on display at the stand, giving visitors the chance to see it up close. It combines electric power with diesel flexibility, so operators get the best of both worlds – reduced CO₂ emissions and fuel use, without losing power or productivity.

Also featured is the EDGE VS750i Electric, a larger twin-shaft shredder built to handle tough, bulky waste streams. Like the rest of the EDGE range, it’s designed to keep material moving, reduce blockages, and maximise throughput, while offering electric, hybrid, or diesel options depending on the setup.

What Are the Benefits of Electric Waste Shredders?

With rising fuel costs and stricter emissions regulations, more operators are turning to electric waste shredders as a cost-effective and sustainable alternative to diesel-powered equipment.

Power and Performance

Electric machines offer the same production capacity as diesel or hydraulic-driven units, ensuring high throughput without compromising performance.

Increased Uptime

With reduced servicing requirements and no need for refuelling, electric-powered units deliver greater reliability and maximise operational uptime.

Flexible Setup

Electric shredders can be customised to suit specific application requirements or integrated into existing waste processing plants, making them suitable for both new and retrofit installations.

Reduced Operating Costs

Electric-powered equipment can significantly lower operating costs by eliminating fuel usage and reducing maintenance requirements, particularly in high-demand environments.

Lower Emissions

Electric shredders produce fewer emissions, helping operators meet environmental regulations while supporting sustainability goals.

 

 

EDGE will also be showcasing its wider range of equipment for the waste and recycling sector, including trommels, scalping screens, stackers, and sizing equipment, all built for reliability, high output, and low downtime.

Whether you’re working with C&D waste, green waste, biomass, or MSW, the team will be on hand to talk through how EDGE solutions can help improve efficiency and reduce operating costs.

If you’re planning to attend, feel free to drop by the stand or book a meeting in advance by emailing info@edgeinnovate.com.

Come and see us in Hall B5, Booth #105, and find out what Electric Without Limits really means in practice.

 

WHERE TO FIND EDGE AT IFAT 2026

We have confirmed our booth location in Hall B5, Booth 105 where we will showcase our latest product offerings and services.

 

CLAIM YOUR ONE DAY PASS FOR IFAT 2026

You can redeem your voucher for a free Print@home ticket on the IFAT ticket ordering portal. Online vouchers can only be redeemed for a Print@home ticket online and you will need to enter the 14-digit online voucher number.

To request a one day pass, please contact: info@edgeinnovate.com

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials.

 

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | TikTok | LinkedIn | Instagram

TECHNICAL AUTHOR

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We Are Hiring – Technical Author

About the job:

We are looking for a skilled and detail-oriented Technical Author to join our team. In this role, you will be responsible for transforming complex technical information into clear, user-friendly documentation that supports our products and services.

You will play a key part in ensuring our customers and internal teams have access to accurate, engaging, and easy-to-understand information.

Why Join Us?
  • Opportunity to work on innovative products
  • Collaborative and supportive team environment
  • Progression opportunities
  • Be part of continuous improvement and innovation initiatives
What we offer:
Working hours and flexibility:
  • Choose between 4 or 4.5 day week
  • Flexitime: Flexible start and finish times on a weekly basis
Health and Wellbeing – Healthshield Cash Plan:
Reimbursement for a range of health treatments and services, including:
  • Dental (checkups, braces, whitening & more)
  • Optical (eye tests, prescription glasses, etc.)
  • Physiotherapy treatments
  • GP Anytime services
  • 24/7 counselling support
Pay & Pension:
  • Industry leading rates of pay
  • Pension contributions
Additional Perks:
  • Free on-site parking
  • Birthday recognition
  • Maternity and paternity gifts
  • Long Service Awards
  • Refer a Friend scheme
  • Annual family fun days and company events
How you can apply:
  • Email your CV to HR – hr@edgeinnovate.com
  • Use the CV uploader form below.

If you have any questions, give our HR department a call on 028 877 41883.

EDGE Innovate is an equal opportunities employer.

CONEXPO 2026 – REVIEW

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Exhibiting in the Silver Lot, EDGE Innovate welcomed customers, distributors and industry partners from around the world, with visitors from more than 20 countries attending the stand throughout the five-day event. The strong international turnout and positive industry feedback reinforced the company’s growing global presence and the continued demand for high-performance recycling and material handling equipment.

VS750s – Powerful New Addition to the EDGE Innovate Shredder Range

The headline launch at the show was the VS750s, a new high-capacity slow-speed shredder engineered for large-scale waste and recycling operations. Designed to process demanding waste streams such as municipal solid waste, construction and demolition waste, green waste, wood, biomass and industrial waste, the VS750s delivers exceptional throughput while maintaining control, efficiency and durability.

Weighing 53 tonnes (59.3 US tons), the VS750s is among the largest mobile shredders on the market, offering unmatched torque. Powered by a Caterpillar C18 Tier 4 Final / Stage V engine, the machine is designed to deliver the torque and resilience required for high-volume operations. To meet varying operational requirements, the shredder is available in both direct drive and electric hybrid configurations, offering improved fuel efficiency and reduced emissions.

At the core of the VS750s is a heavy-duty twin-shaft shredding chamber designed to deliver high torque at low operating speeds. Intelligent load management continuously regulates shaft speed and torque to protect the drivetrain, reduce wear and maximise uptime, even when processing highly variable material streams.

SCREENPRO S16 – High-Performance Screening for North America

Alongside the shredder launch, EDGE Innovate also showcased the SCREENPRO S16, marking its official debut in the North American market. The latest addition to the SCREENPRO range provides a compact yet powerful scalping screen designed to deliver high production rates across a wide range of applications.

The SCREENPRO S16 features a 4.9-metre by 1.5-metre (16’ x 5’) dual-deck screenbox and is capable of handling feed capacities of up to 600 tonnes per hour. Adjustable screening angles, a heavy-duty feed hopper and a wide oversize discharge conveyor allow the machine to deliver consistent throughput and high-quality material separation when processing aggregates, construction and demolition waste, or recycled materials.

Designed with operator efficiency in mind, the machine incorporates hydraulic folding conveyors, a low-level feed hopper and flexible two- or three-way split configurations. Maintenance downtime is minimised through a hydraulic lift-up screenbox for fast screen media changes and full access walkways on both sides of the machine.

Commenting on the success of the exhibition, Darragh Cullen, Managing Director of EDGE Innovate, said: “CONEXPO is one of the most important global events for our industry, and this year’s show was a tremendous success for EDGE Innovate. After more than three years of planning, it was extremely rewarding to unveil the VS750s and present the SCREENPRO S16 to such a positive response from customers and distributors.”

He continued: “The VS750s represents a major step forward in high-capacity shredding technology, while the SCREENPRO S16 strengthens our screening range with a compact yet highly productive solution. Both machines demonstrate our continued commitment to delivering practical innovation and equipment that helps our customers increase efficiency and ‘Get Your EDGE.’”

Also reflecting on the strong response at the show, Lee Williamson, North American Distribution Territory Manager for EDGE Innovate, added:

“CONEXPO provided an excellent opportunity to connect with our distributors and customers across North America. The VS750s generated strong interest from operators seeking a high-capacity shredding solution, while the SCREENPRO S16 attracted attention from those needing a versatile and efficient scalping screen.”

“It was fantastic to welcome partners from across North America, South America and Europe and to see the strength of the EDGE Innovate distribution network on display.”

Throughout the week, the EDGE Innovate team hosted customers and distribution partners from across North America, South America and Europe, further strengthening the company’s international relationships and highlighting the growing demand for its recycling and material handling technologies.

From high-capacity shredders and advanced screening equipment to stockpile conveyors, trommels and complete material handling systems, EDGE Innovate continues to deliver solutions designed to reduce operational costs, increase productivity and help operators stay one step ahead.

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | TikTok | LinkedIn | Instagram

Hillhead 2026

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Hillhead is the UK’s largest quarrying, construction, and recycling equipment exhibition. Taking place every two years in a working Derbyshire quarry, the show brings together 600 exhibitors and nearly 20,000 visitors across three days.

Hillhead 2026 takes place from 23rd – 25th June within the Hillhead Quarry in Buxton, UK.

ON DISPLAY AT HILLHEAD 2026

EXPERIENCE HIGH CAPACITY SCREENING WITH THE EDGE SCREENPRO S16

The 𝐒𝐂𝐑𝐄𝐄𝐍𝐏𝐑𝐎 𝐒𝟏𝟔, the newest member of our growing SCREENPRO range. Following the success of the S18, the S16 brings the same reliability, versatility, and performance in a more compact form. Capable of handling up to 600 TPH, it features a 4.9m x 1.5m (16’ x 5’) two-deck screen offering a generous 14m² screening surface with adjustable screening angles (14–20°) for maximum efficiency and product quality.

Built for power. Engineered for performance. Designed for simplicity.

 

EDGE Innovate representatives will be present at the three day show in Buxton, with a range of material handling and recycling solutions on display. Our experienced team will be on hand to discuss and advise you on the most appropriate equipment to match your application needs. More information regarding the exhibition will be released in due course. To arrange a meeting with the team at Hillhead 2026, email us at info@edgeinnovate.com

Find out more about the EDGE product line here – SHRED | SCREEN | SEPERATE | STACK  | SIZE

Keep up to date with EDGE’s news and events by following us on social media:

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EDGE team will be taking part in the Belfast City Marathon

Team EDGE Running the Belfast City Marathon to Support Air Ambulance NI

Employee Portal, Latest News

𝐓𝐞𝐚𝐦 𝐄𝐃𝐆𝐄 𝐑𝐮𝐧𝐧𝐢𝐧𝐠 𝐭𝐡𝐞 𝐁𝐞𝐥𝐟𝐚𝐬𝐭 𝐂𝐢𝐭𝐲 𝐌𝐚𝐫𝐚𝐭𝐡𝐨𝐧 𝐭𝐨 𝐒𝐮𝐩𝐩𝐨𝐫𝐭 𝐀𝐢𝐫 𝐀𝐦𝐛𝐮𝐥𝐚𝐧𝐜𝐞 𝐍𝐈

 

Team EDGE team will be taking part in the Belfast City Marathon this May, raising funds for the life-saving work of Air Ambulance Northern Ireland.

Representing EDGE in the 2026 marathon are team members James, Seamie, Slawek and Shane, who will be training over the coming months as they prepare to take on one of Northern Ireland’s biggest running events. Their efforts will support a vital emergency service that delivers critical pre-hospital care, rapid medical response, and emergency air ambulance support across Northern Ireland.

The Belfast Marathon is one of the region’s most well-known charity running events, bringing together runners, businesses, and local communities to raise funds for important causes. By taking part, the team at EDGE is helping raise awareness and funding for the essential services provided by Air Ambulance NI.

Everyone at EDGE is proud to support our runners as they represent the company while contributing to an important Northern Ireland charity fundraising initiative.

If you would like to support the team’s Belfast Marathon charity fundraising effort, you can donate here:
https://eventmaster.ie/fundraising/pages/RF44635667

OUR CHARITY PARTNER

Air Ambulance NI, in partnership with the Northern Ireland Ambulance Service (NIAS), provides the Helicopter Emergency Medical Service (HEMS) for NI.

Serious or life threatening situations can happen to anyone at any time and on average every day one individual finds themselves in need of AANI.

Find out more about their great work: https://airambulanceni.org/ 

 

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | TikTok | LinkedIn | Instagram

Trommel & Waste Shredder help Turn waste into value at ConCrush

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ConCrush is an Australian-owned recycling and resource recovery company based in Mayfield West, Newcastle, New South Wales. The business specialises in the crushing, screening and recovery of construction and demolition waste, green waste and inert materials, diverting large volumes from landfill and supplying high-quality recycled products back into the local construction sector.

Co-founded by Kevin Thompson, who has more than 20 years’ experience in the waste and recycling industry, ConCrush has built a reputation for being proactive, innovative and environmentally focused. Rising operating costs during the Covid-19 pandemic prompted the business to reassess its processing strategy and look for ways to gain greater control over key waste streams.

“We had always talked internally about getting a shredder,” explains Thompson. “But the big question was the capital investment and whether it was economically viable for our operation.”

EDGE Slayer XL: high torque, low fuel burn, proven ROI

Following extensive customer site visits with John McGuinness and the FOCUS enviro team, ConCrush carried out on-site operational trials with the EDGE Slayer XL in October 2024. “After operational trials were conducted on the shredder and the performance metrics were achieved, we decided to buy the machine,” says Thompson.

The EDGE Slayer XL is a 24-tonne, high-torque shredder engineered specifically for waste processing and recycling applications. Powered by a Caterpillar 420hp diesel engine, the machine delivers exceptional torque while maintaining industry-leading fuel efficiency, with average consumption of less than 15 litres per hour.

At its core are twin 2-metre-long shredder rotors, controlled via EDGE Innovate’s intelligent load management system, which actively protects the driveline, maximises uptime and ensures consistent product throughput across varying material types.

At ConCrush, the Slayer XL has transformed green waste processing, bringing approximately 5,000 tonnes per year firmly under control. “We’re really happy with the safety, productivity and ease of operation,” Thompson says. “From an operational point of view, operators love it because of the efficiency and how easy it is to use.”

From a financial standpoint, the impact has been just as significant. “From an economical point of view, the Slayer XL has more than paid for itself,” Thompson adds. “It’s been our best asset purchase in the last couple of years.”

Manoeuvrability was another decisive factor. With space constraints at the ConCrush yard, the compact footprint and tracked mobility of the Slayer XL were critical. “We needed a machine that could handle decent tonnage per hour but still have a manageable footprint,” Thompson explains. “The Slayer XL gave us exactly that. The performance has been excellent, fuel burn is low, it’s easy to manage and we’re achieving great throughputs.”

EDGE TRT622: setting the benchmark for tracked trommel screening

Working alongside the shredder is the EDGE TRT622 tracked trommel, a machine that has firmly established itself as the benchmark trommel for mid to large-scale operations in Australia and North America. Recognised as the largest track-mounted trommel available in Australia, the TRT622 features a 6.9-metre-long screening drum, variable drum speeds of up to 24 RPM, and a direct four-wheel drive system, delivering exceptional screening performance across a wide range of materials.

At ConCrush, the TRT622 is primarily used to screen inert and sticky materials that could not previously be processed through conventional screening equipment on site. The machine is also utilised to screen shredded and composted organic material, demonstrating its versatility and ability to adapt across multiple waste streams.

Designed with efficiency and ease of use in mind, the TRT622 incorporates hydraulic load sensing, automatic sequential start-up and EDGE Innovate’s intelligent load management system, allowing the machine to run with minimal supervision while maintaining consistent throughput. The track-mounted design provides excellent mobility and flexibility around the yard, while interchangeable drum options, including punch plate and woven mesh configurations, allow ConCrush to tailor the machine to different applications.

A standout feature of the TRT622 is its remote-controlled radial fines conveyor, capable of creating stockpiles in excess of 1,000 cubic metres, almost ten times larger than those produced by traditional trommels. This significantly reduces rehandling, double handling and loader movements, improving site efficiency and lowering operating costs.

With production rates averaging up to 100 tonnes per hour, the TRT622 reduces oversize contamination in the fines product while helping minimise reprocessing. Its eco power-saving functionality further enhances operational efficiency and reduces environmental impact, making it a forward-thinking solution for modern recycling and composting operations.

Service, support and partnership

Beyond machine performance, the strength of the partnership between ConCrush and FOCUS enviro has been a key factor in the project’s success. From initial consultation and on-site trials through to commissioning, training and ongoing operation, FOCUS enviro has worked closely with the ConCrush team to ensure the equipment is set up to deliver maximum performance. Operators received hands-on guidance during commissioning, helping them understand not only how to run the machines, but how to optimise them for different material types and throughput requirements.

“With regards to the service and parts availability from FOCUS enviro, we’ve got zero complaints,” says Thompson. “We call Focus and they come. It is, as simple as that”.

The availability of parts locally, combined with a responsive service team that understands the machines and the application, has given ConCrush confidence that downtime will be kept to a minimum and any issues addressed quickly and effectively.

John McGuinness from FOCUS enviro commented: “ConCrush are a proactive and forward-thinking company with a clear understanding of their operation. Through a consultative, site-led process with the FOCUS enviro team, the right solution was identified to match their space, throughput and material challenges. It’s been a privilege to support ConCrush with equipment that is now delivering clear operational improvements and strong economic returns.”

Delivering real results

The successful installation of the EDGE Slayer XL and EDGE TRT622 highlights how the right equipment, combined with strong local support and a progressive customer mindset, can deliver real results. For ConCrush, the investment has improved efficiency, reduced costs, expanded processing capability and delivered a strong return on investment.

For FOCUS enviro and EDGE Innovate, it reinforces a shared commitment to supplying robust, efficient recycling solutions backed by dependable service and support for the Australian market.

 

EDGE MPS48 Picking Station Transforms Waste Recovery at Bin City

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Recently, Bin City partnered with FOCUS enviro, our official distribution partner in Australia, to install an EDGE MPS48 Modular Picking Station. The outcome has been a step-change in performance — delivering higher material recovery, lower landfill volumes, and a significantly improved working environment for their operational team.

A Local Waste Management Company with a Clear Purpose

Bin City has earned a strong reputation for reliability and service, but at the core of its business is a clear sustainability mission: to recover as much value as possible from every waste stream. Operating a dedicated recycling centre alongside its skip-bin services, the company is actively aligned with circular economy principles.

“Our motivation is simple,” explains Dave Neall, Owner and General Manager of Bin City.
“We’re constantly asking which materials we can process and how we can improve that. Expectations from councils, regulators and the community are increasing all the time. Investing in the EDGE MPS48 was our way of stepping up — it’s about performance, not just volume.”

When Bin City began planning its facility upgrade, the team worked closely with FOCUS enviro to identify the most suitable solution for their operation.

According to John McGuinness, Sales Manager at FOCUS enviro, the process began with a detailed site consultation and material analysis.
“We assessed Bin City’s layout, space constraints, feed material and long-term goals. The objective wasn’t just to supply a machine — it was to design a system that could grow with their business. The EDGE MPS48 was the ideal fit.”

Why the EDGE MPS48?

At the heart of the upgrade is the EDGE MPS48 Modular Picking Station — a highly versatile and robust solution designed to improve safety, efficiency and recovery rates in demanding waste environments.

The MPS48 features a 1,200mm (48”) wide conveyor belt, maximising material presentation and giving pickers greater visibility and control. Its modular design allows operators to add or remove picking bays as processing requirements change.

“We wanted a system that could evolve with us,” says Neall.
“The modular nature of the MPS48 means we can scale easily — whether that’s adding more bays or integrating air separation and magnet systems, without major downtime.”

Additional features include a heavy-duty input section with impact beds, flexible feed height, and the ability to accept material from multiple sources. The enclosed, climate-controlled cabin creates a comfortable workspace, while integrated lighting, emergency pull cords and safety systems enhance operational control.

As McGuinness explains:
“The MPS48 isn’t just about higher recovery — it’s about creating a safer, more professional working environment. Enclosed cabins, adjustable belt speeds and over-band magnets all contribute to improved health and safety outcomes.”

Waste Recovery Gains

Since installation, Bin City has seen immediate improvements across its operation. Recovery rates for plastics, timber, cardboard and metals have increased, while residual waste volumes have fallen significantly.

“The difference was immediate,” Neall says.
“We’re recovering more recyclables, sending less to landfill, and our team is working in a cleaner, more controlled environment. The EDGE MPS48 has transformed the way we operate.”

Reducing landfill volumes has also delivered measurable financial benefits — lowering transport and disposal costs while strengthening Bin City’s sustainability credentials with councils and commercial clients.

Enhancing Site Safety as a Standard

Waste processing environments present daily challenges, from dust and noise to heavy machinery and mobile equipment. The MPS48 has been engineered specifically to address these risks.

Its fully enclosed and insulated cabin, complete with heating, air conditioning and electrical outlets, ensures operator comfort in all conditions. The over-band magnet removes ferrous contaminants, protecting downstream equipment and reducing maintenance.

“Worker safety is critical,” says Neall.
“With the EDGE system, we’ve created a safer and more enjoyable place to work — and that’s hugely important to us as a business.”

Built for the Future

Installed by FOCUS enviro, the system was commissioned with minimal disruption to daily operations. Thanks to its modular architecture, the MPS48 integrated seamlessly into Bin City’s existing workflow.

Looking ahead, Bin City plans to expand the system as throughput increases.
“We already have a roadmap for the next phase,” Neall explains.
“Whether it’s additional bays, air separation or magnet upgrades, we know the EDGE platform can grow with us.”

For EDGE Innovate, the Bin City project is a perfect example of how smart equipment, delivered through the right partnerships, can drive meaningful change in the waste industry.

“This installation shows what’s possible when innovation meets commitment,” says McGuinness.

“Bin City is setting a benchmark for regional operators across Australia.”

As Bin City continues to grow, the EDGE MPS48 will remain at the core of its recycling operation, delivering improved recovery, safer working conditions, and long-term operational flexibility.

 

C&D Waste Recovery Solutions

 

 

Frequently Asked Questions (FAQ)

What is the EDGE MPS48 Modular Picking Station?

The EDGE MPS48 is a modular manual sorting system designed for the safe and efficient separation of recyclable materials from mixed waste streams. It features a 1,200mm (48”) wide conveyor, enclosed picking cabin, and scalable bay configuration, making it ideal for waste transfer stations, MRFs, C&D recycling facilities and organics processing sites.

What materials can the MPS48 process?

The MPS48 is suitable for a wide range of materials including:

  • Plastics (rigid and film)
  • Timber and green waste
  • Cardboard and paper
  • Metals (with optional over-band magnet)
  • Commercial and industrial waste
  • Construction and demolition (C&D) waste

How does the modular design benefit operators?

The modular design allows operators to add or remove picking bays, integrate additional equipment (such as magnets or air separation), and scale the system as throughput increases — without replacing the entire unit. This future-proofs the investment and allows the system to evolve with changing waste streams.

Is the MPS48 suitable for regional or smaller facilities?

Yes. The MPS48 is specifically designed to suit regional, council and privately operated facilities that require professional recovery performance without the complexity or cost of large automated MRF systems. Its mobility and flexible footprint make it ideal for sites with space constraints.

How does the MPS48 improve health and safety?

The system features:

  • Fully enclosed, insulated picking cabin
  • Heating and air conditioning
  • Integrated lighting and emergency pull cords
  • Controlled material flow and adjustable belt speed

These features significantly reduce operator exposure to dust, noise and moving equipment, creating a safer and more comfortable working environment.

Can the MPS48 integrate with existing equipment?

Yes. The MPS48 is designed to integrate seamlessly with:

  • Shredders
  • Trommels and screens
  • Conveyors
  • Air separators
  • Magnet systems

This makes it ideal for both new installations and retrofitting into existing processing lines.

What throughput can the MPS48 handle?

Throughput depends on material type and configuration, but the wide belt and multiple picking bays allow the MPS48 to handle high-volume waste streams while maintaining effective manual recovery.

 

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook  | LinkedIn | Instagram| YouTube | TikTok

EDGE INNOVATE TO UNVEIL LATEST INNOVATIONS AT CONEXPO-CON/AGG 2026

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Making its first public appearance at CONEXPO 2026, the EDGE VS750s represents a significant advancement in slow-speed, high-torque shredding technology. Purpose-built for large-scale recycling and waste processing applications, the VS750s is engineered to process high volumes of difficult waste streams while maintaining exceptional control, efficiency, and durability.

Weighing an impressive 53 tonnes (59.3 US tons), the VS750s is one of the largest and most powerful shredders available on the market, clearly reflecting its high-capacity design and production capability. The machine is powered by a Caterpillar C18 Tier 4 Final  / Stage V engine, delivering the torque and resilience required to sustain demanding, high-throughput operations in the most challenging environments. To meet varying operational and sustainability requirements, the VS750s is available in both direct drive and electric hybrid power source configurations, offering customers greater flexibility, improved fuel efficiency, and reduced emissions.

At the core of the VS750s is a heavy-duty twin-shaft shredding chamber designed to deliver high torque at low operating speeds. This configuration enables the efficient processing of materials such as municipal solid waste, construction and demolition waste, green waste, industrial waste, wood, and biomass, while producing a consistent output size suitable for downstream processing. Intelligent load management continuously regulates shaft speed and torque to protect the drivetrain, reduce wear, and maximise uptime, even when processing highly variable material streams.

Built with durability and serviceability in mind, the VS750s features robust construction, excellent component access, and simplified maintenance points, reducing downtime and lowering total cost of ownership. Operator-friendly controls and a strong emphasis on safety further enhance ease of operation, making the VS750s a dependable solution for high-volume waste and recycling facilities.

SCREENPRO S16 – High-Performance Scalping Screen Now Available in North America

Following the VS750s reveal, EDGE Innovate will also showcase the SCREENPRO S16, now officially available to customers across North America. The SCREENPRO S16 is the latest addition to the SCREENPRO range, offering a more compact screening solution that builds on the proven success of the larger SCREENPRO S18, without compromising on output, efficiency, or versatility.

Designed to handle feed capacities of up to 600 tonnes per hour, the SCREENPRO S16 is ideally suited to mid- to large-scale operations requiring high production rates and precise material separation. The machine features a 4.9-metre by 1.5-metre (16’ x 5’) dual-deck screen, providing a 14m² (16.7yd²) screening surface. Adjustable screening angles between 14 and 20 degrees, combined with a wide oversize discharge conveyor and heavy-duty feed hopper, allow the S16 to deliver consistent throughput and excellent product quality across a wide range of applications.

The SCREENPRO S16 offers exceptional flexibility, with multiple screen media options, allowing operators to tailor the machine to suit different materials and end-product requirements, whether processing aggregates, construction and demolition waste, or recycled materials. For recycling applications, the S16 can also be equipped with over-band magnets and magnetic head drums for efficient ferrous metal recovery.

Engineered for ease of use and maximum uptime, the SCREENPRO S16 incorporates intelligent load management, hydraulic folding conveyors, a low-level feed hopper, and a two or three-way split configuration. A fully integrated power unit with excellent service access, combined with a user-friendly control system featuring sequential start and stop functionality, enhances both productivity and safety. Maintenance downtime is minimised through a hydraulic lift-up screenbox, allowing fast and efficient mesh changes, supported by full access walkways on both sides of the machine.

Powered by a Caterpillar Tier 4 Final / Stage V engine, the SCREENPRO S16 delivers reliable, fuel-efficient performance, with dual power and electric hybrid drivetrains also available to support EDGE Innovate’s commitment to sustainable, low-emission solutions.

Commenting on the new product introductions, Darragh Cullen, Managing Director of EDGE Innovate, said: “CONEXPO is the ideal platform to unveil major new products, and we are proud to introduce both the VS750s and the SCREENPRO S16 to the North American market and to customers from around the world. The VS750s, in particular, demonstrates our ability to engineer truly high-capacity solutions, combining enormous scale, power, and intelligent control in one machine. These products reflect exactly what EDGE Innovate stands for — robust engineering, practical innovation, and equipment that gives our customers a real operational edge.”

From high-capacity shredders and advanced screening solutions to stockpile conveyors, trommels, and complete material handling systems, EDGE Innovate continues to deliver equipment designed to adapt to the toughest challenges. Whether reducing waste volumes, processing difficult materials, or increasing overall efficiency, EDGE Innovate solutions are built to keep operators one step ahead.

Visit EDGE Innovate at CONEXPO-CON/AGG 2026 and Get Your EDGE Today.
For more information, visit www.edgeinnovate.com.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook  | LinkedIn | Instagram| YouTube

DIRECTOR INSIGHT: 2025 A YEAR IN REVIEW

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2025 was undoubtedly a year marked by significant global economic uncertainty. The spectre of geopolitical instability, primarily the ongoing wars in Ukraine and the Middle East, has had tangible impacts on supply chains, energy costs, and market confidence worldwide.

Furthermore, the shifting political landscape and the re-emergence of discussions around tariffs, particularly those championed by figures like Donald Trump, introduce a volatile element to international trade that requires careful, strategic navigation. These factors create a complex operating environment, demanding agility and foresight to mitigate risks and capitalize on opportunities in diverse markets.

Despite this turbulent backdrop, EDGE Innovate has not just endured; we have thrived by focusing on the fundamentals: delivering exceptional products, fostering deep client relationships, and investing in our people.

2025 was a year of Global Reach and Innovation

Our commitment to reaching our customers wherever they are was a defining feature of 2025. We executed major demonstrations and attended key trade shows across four continents. We demonstrated our robust product lines at events like Compost 2024 in Phoenix, the AED Summit in Orlando, and Waste Expo in Las Vegas, showcasing units like the TRT620, TRM831, and the powerful VS420 shredder.

A particular highlight was our presence at Bauma 2025 in Munich where we exhibited our exciting new S18 Product. Our European VS420 Demo Tour, spanning four countries and 14 sites, underscored the demand for our high-torque shredding technology. Our innovations received industry recognition, earning us a Silver Award for “Technology of the Year” at the Middle East Waste & Recycling Awards, and our eighth consecutive year recognized as one of Ireland’s Best Managed Companies by Deloitte, a testament to our consistent business practices.

On the product front, we proudly launched the new SCREENPRO S16, a mobile scalping screen offering 600tph capacity and hybrid power options. We also successfully installed our first Dual Power SCREENPRO S18 units in Europe and Africa, driving our commitment to electrification and sustainable solutions.

Our Foundations are our People, Culture, and Community.

The true strength of EDGE Innovate lies in our team. This year, we launched our first EDGE Wellness Day, fostering a culture of health and community. We established our first formal Apprenticeship Mentoring Program and welcomed eight new apprentices, securing the future talent pipeline for our company.

We continued our vital STEM Programme with local primary schools, inspiring the next generation of engineers, and celebrated the graduation of our first cohort of Mega Degree Apprenticeships. The overwhelming response to the “Grow Strong for Collie” challenge, in memory of our dear colleague Colin Keegan and in support of the Niamh Louise Foundation, highlighted the tight-knit, supportive nature of the EDGE family.

We also made progress on our crucial Lean journey, welcoming our new Lean Transformation Leader to drive efficiency and operational excellence.

The Road Ahead: 2026 and Beyond

Looking to 2026, the global economic outlook remains cautious but offers avenues for growth. Forecasters suggest a gradual, moderate global GDP growth through 2026 and into 2027, provided that geopolitical risks do not escalate further. The continued emphasis on circular economy principles and infrastructure development globally plays directly into EDGE Innovate’s core business strengths.

Our 2026 plans are aggressive and forward-looking. We are set to launch the highly anticipated VS750s at CONEXPO 2026, making the SCREENPRO S16 available to the US market, and participate in key exhibitions like IFAT Munich and Hillhead. We will continue the development and expansion of our high-torque shredder and Screenpro ranges.

The year 2025 was a complex but successful chapter. While global uncertainty is a constant factor in our planning, I have never been more confident in the ability of the EDGE Innovate team to adapt, innovate, and lead the way into a strong 2026 and 2027. We are building the future, machine by machine, together.

Before I finish, I want to say a genuine thank you. Thank you to the EDGE Innovate team for your commitment, resilience, and drive. Thank you to our global distributor partners and suppliers for your trust, collaboration, and continued support. Your contribution has been central to the success we’ve achieved — not only in 2025, but in building the foundations for the years ahead.

Christmas 2025

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As the year comes to a close, we would like to thank our staff, customers, partners, and suppliers for their continued support.
Please note that our factory will close on Thursday 18th December and reopen on Monday 5th January. After-sales and factory support will remain operational during this period. Visit our support page here.
Happy Christmas to everyone and we look forward to an exciting 2026 🎄🎅

EDGE Innovate Staff Raise £4,580 for the Niamh Louise Foundation Through “Grow Strong for Collie”

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Through our Grow Strong for Collie fundraiser, EDGE staff, volunteers and supporters raised an outstanding £4,580.00 for the Niamh Louise Foundation, an organisation that provides essential support for suicide awareness and mental health within our local community.

The real success of Grow Strong for Collie lies with the incredible individuals who took part. Throughout November, a group of EDGE volunteers committed to growing, shaping and proudly displaying their facial hair — some for the very first time. What began as fun and light-hearted soon became a powerful symbol of remembrance in Collie’s honour. Every donation made, every conversation shared and every moment of support from colleagues and the wider public contributed to the impressive amount raised. The dedication shown by our staff reflects the strong sense of community that exists within EDGE Innovate and highlights the compassion that drives our people both inside and outside the workplace. We extend a heartfelt thank you to all who contributed to the fundraiser. Your generosity and commitment helped create something truly meaningful, and your efforts ensured that Collie’s memory was honoured in a way that reflects the warmth and camaraderie he brought to our team.

The money raised will go directly to the Niamh Louise Foundation, a charity that plays a crucial role in supporting individuals and families affected by suicide, suicidal ideation and mental health challenges. The Foundation provides crisis intervention and immediate support for those experiencing suicidal thoughts, one-to-one counselling and tailored emotional support, community outreach and educational programmes aimed at improving mental health awareness, support services for those bereaved by suicide and safe spaces where individuals can speak openly and without judgement. Their work has a life-changing impact, offering hope, understanding and practical help to some of the most vulnerable people in our community, and we are honoured to support them through this fundraiser.

Our much missed colleague –  Colin Keegan RIP

To mark the end of the challenge, our volunteers gathered for the Big Shave Off, with Brian Kerr Barbers generously donating his time and expertise. His support added a brilliant finishing touch to the event, bringing the team together for a moment of celebration, reflection and of course, freshly shaved faces.

Grow Strong for Collie was more than a fundraiser — it was a heartfelt tribute to someone who meant so much to the EDGE Innovate family. To everyone who supported, donated, shared the message or took part, thank you.

 

EDGE Launches First ‘Grow Strong for Collie’ Challenge in Support of the Niamh Louise Foundation

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This November, EDGE is proud to launch its first ever Grow Strong for Collie challenge, held in memory of our colleague Colin and in support of the Niamh Louise Foundation, a local charity dedicated to suicide awareness and prevention.

Inspired by Colin’s memory and the charity’s life-changing work, the challenge invites team members to put down their razors and grow beards or moustaches throughout the month, raising funds and awareness for an important cause.

 

The response from across the business has been incredible, with many colleagues stepping forward to take part. Their efforts will help to spark meaningful conversations about mental health and wellbeing, while raising valuable funds for the Niamh Louise Foundation.

“We’ve been genuinely overwhelmed by the enthusiasm and support from everyone across the company,” said Rebecca Foley, Senior HR Officer. “This challenge is a wonderful way to remember Colin and to come together as a team to support a cause that’s close to so many hearts. We’re proud to see our people leading the way in raising awareness and making a difference.”

However, the challenge isn’t just for those growing facial hair, everyone across the company is encouraged to get involved by donating and showing support.

 

HOW TO DONATE

Donations can be made directly through our JustGiving page.

Every pound raised will be matched by EDGE, doubling the impact of all contributions.

Together, we’re coming together as one team to raise funds, start conversations, and Grow Strong for Collie.

 

ABOUT NIAMH LOUISE FOUNDATION

The aim of the Niamh Louise Foundation is to provide a safe environment where anyone can drop into chat about worrying thoughts, thoughts of suicide and/ or self-harm. The Niamh Louise Foundation will provide love, understanding and respect with a non-judgemental listening ear.

https://www.niamhlouisefoundation.com 

 

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

 

Keep up to date with EDGE’s news and events by following us on social media:

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IFAT Saudi Arabia 2026

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EDGE is delighted to be attending the inaugural IFAT Saudi Arabia in January 2026 at the Riyadh Front Exhibition & Conference Center, bringing together key players in waste, water, and environmental technologies.

From water management to waste recycling, IFAT Saudi Arabia is bringing together the full spectrum of environmental solutions under one roof.

IFAT Saudi Arabia, the world’s leading environmental technology trade fair, debuts in the Kingdom of Saudi Arabia. Organized by dmg events and licensed by Messe München, and partnering with the National Center for Waste Management (MWAN) as founding and strategic partner.

Fresh from our recent CDW plant installation with AKAM (SIRC), we’re excited to continue the conversation on how EDGE technology is supporting Saudi Arabia’s recycling transformation.

Come speak to our representative Steven Conway at  3A16, Hall 3 to learn how our innovative products can support your recycling needs.

Book a meeting: info@edgeinnovate.com

WhatsApp: +44 (0) 7870 879805

 

WHERE TO FIND EDGE

We have confirmed our booth location at stand 3A16 where we will showcase our latest product offerings and services.

PROVEN RECYCLING EXPERTISE

EDGE Innovate has a proven track record in the Middle East, with years of experience delivering robust, scalable recycling solutions tailored to the region’s unique demands.

In 2021, EDGE played a pivotal role in developing Saudi Arabia’s first construction waste recycling facility in Riyadh, a flagship site processing over 600 tonnes per hour and consistently achieving recycling rates above 90%.

 

CELEBRATING INDUSTRY RECOGNITION IN WASTE AND RECYCLING

EDGE Innovate has been recognised in the region with two prestigious MEWAR awards.

In 2023, we were honoured with the “Technology of the Year” award for our electric-powered, twin-shaft, high-torque waste shredder. The judging panel highlighted its outstanding environmental benefits, energy efficiency, noise reduction, and versatility, while commending its significant contribution to advancing the regional waste management sector.

In 2025, we were once again recognised, this time with the “Technology Innovation of the Year (Waste Management and Recycling)” award, further cementing our reputation as an industry leader in innovation for the waste and recycling sector.

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | LinkedIn | Instagram | YouTube

IFAT 2026

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EDGE Innovate is thrilled to announce our participation at IFAT 2026, taking place from 4–7 May 2026 at Messe München, Germany. You’ll find the team in Hall B5, Booth #105, where we’ll be inviting visitors to GET YOUR EDGE — discover the innovation, efficiency, and performance that define our equipment.

Recognised as the world’s leading trade fair for environmental technologies, IFAT brings together over 3,000 exhibitors and thousands of professionals from across the globe to explore the latest solutions in waste, recycling, water, and resource management. It’s the ultimate destination for businesses looking to drive sustainability and efficiency in their operations.

With increasing demand to reduce emissions and operating costs, EDGE is putting its electric and hybrid machines front and centre. Visitors can see how this technology delivers the same performance as diesel, with lower fuel use, reduced servicing, and improved efficiency. The EDGE VS420E Hybrid Waste Shredder will be on display, combining electric power with diesel flexibility to offer lower CO₂ emissions without compromising performance. Also featured is the EDGE VS750i Electric, a larger twin-shaft shredder designed for tough, bulky waste, ensuring consistent throughput and reduced blockages, available in both Static or Mobile formats.

At our booth, EDGE Innovate will showcase our full suite of products and services tailored for the waste management sector: advanced shredders, trommels, scalping screens, stackers, and sizing equipment. From slow-speed waste shredders like the VS420 series, through modular picking stations and trommels, to our SCREENPRO scalping screens and stockpilers — all engineered for durability, high throughput, and low downtime.

Regardless of whether you are a global player or a medium-sized company, a large city or a small municipality, or specialised in recycling — EDGE Innovate has a wide range of solutions that have been tried, tested, and proven all over the globe. Gain an advantage through our experience.

WHERE TO FIND EDGE

We have confirmed our booth location in Hall B5, Booth 105 where we will showcase our latest product offerings and services.

CLAIM YOUR ONE DAY PASS

You can redeem your voucher for a free Print@home ticket on the IFAT ticket ordering portal. Online vouchers can only be redeemed for a Print@home ticket online and you will need to enter the 14-digit online voucher number.

To request a one day pass, please contact: info@edgeinnovate.com

 

Come and talk to us about how EDGE solutions can optimise your waste processing flows, reduce costs, and support sustainability goals. Whether you’re tackling C&D waste, green waste, biomass, or MSW, EDGE Innovate delivers the technology and expertise to give your operation the competitive advantage.

Join us in Hall B5 #105 and GET YOUR EDGE with the team redefining efficiency in waste management.

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | LinkedIn | Instagram

CONEXPO-CON / AGG 2026

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EDGE Innovate is proud to announce its return to North America’s largest construction and aggregates exhibition — CONEXPO-CON/AGG 2026. Taking place from March 3–7, 2026, at the Las Vegas Convention Center, this premier event brings together over 2,000 exhibitors and more than 130,000 industry professionals from across the globe for five days of innovation, technology, and opportunity.

Under the banner “Get Your EDGE ”, we’ll be showcasing how EDGE Innovate equipment gives operators a true competitive advantage. Our products are designed with one purpose: to give you an edge in your operations—helping you lower costs, boost productivity, and outperform your competition. With faster processing times, greater material throughput, and minimal downtime, EDGE equipment is engineered to deliver results that keep you ahead.

NEW SCALPING SCREEN ON DISPLAY

On display will be the new EDGE SCREENPRO S16, setting new standards for precision screening, mobility, and ease of use. We’ll also be unveiling the next evolution in high-performance waste shredding — our largest and most powerful twin-shaft, slow-speed primary shredder to date. With throughput capacities exceeding 80 tonnes per hour, this high-torque preshredder is built for large-scale operations demanding consistent and reliable performance.

From stockpile conveyors to trommels, waste shredders, and scalping screens, EDGE Innovate provides the flexibility to adapt to any challenge. Visit us at Silver Lot, Booth #SV2057, and discover how EDGE Innovate keeps your business one step ahead.

Keep up to date with EDGE’s news and events by following us on social media:

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COMPOST CONFERENCE 2026

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EDGE Innovate is proud to once again attend the US Composting Council’s COMPOST2026 Conference & Trade Show in Sacramento, California, as both an exhibitor and ruby sponsor.

In action at the highly anticipated Demo Day, will be the EDGE VS420, EDGE TRM831, and the EDGE FTS75 Mulch Master – each representing our commitment to engineering innovative, high-performance solutions for the organic waste and composting industries.

The EDGE VS420 Slow Speed Shredder delivers exceptional versatility, handling everything from green waste to contaminated organics with ease thanks to its high torque, twin-shaft design. The EDGE TRM831 Trommel Screen offers efficient material separation with a large screening area and hydraulic controls that make it ideal for compost, mulch, and biomass applications. Completing the line-up, the EDGE FTS75 Mulch Master combines the benefits of a feed stacker and a turner, providing efficient stockpiling, blending, and turning of organic materials.

NEW PRODUCT REVEAL

At the EDGE booth #601, visitors will also get an exclusive look at our new High Torque Twin-Shaft Shredder – the largest waste shredder EDGE has ever built. With unmatched torque and throughput, it’s designed to tackle the toughest, high-volume organic waste streams.

When it comes to processing organic waste, EDGE Innovate offers a full range of slow speed shredders, trommel screens, material classifiers, picking stations and stacking conveyors. Our entire Recycling Range of equipment has two design principals at their core; maximum up time and minimizing operating costs. With a growing presence across North America, EDGE Innovate is perfectly positioned to deliver equipment solutions that meet the diversified needs of the organic waste processing sector.

ORGANIC RECYCLING

Find out more about the EDGE product line here – SHRED | SCREEN | SEPERATE | STACK  | SIZE

Keep up to date with EDGE’s news and events by following us on social media:

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EXPERIENCED FITTER (POWER UNIT SECTION)

Careers, , , ,

EDGE Innovate is looking for an experienced Fitter to join our Power Unit Team.

About the Role:

To assist with day to day assembly on the factory floor.  The postholder will be based mainly in the power unit team and will be involved mainly in helping build all aspects of the Power Units, however they may be asked to perform tasks other than those directly related to assembly.

What We Offer
Working Hours:
  • 40.45 hours per week
  • Increased earning potential with time and a half over time rates
Health & Wellbeing (via Healthshield Cash Plan):

Reimbursement for a range of health treatments and services, including:

  • Dental (checkups, braces, whitening & more)
  • Optical (eye tests, prescription glasses, etc.)
  • Physiotherapy treatments
  • GP Anytime services
  • 24/7 counselling support
Pay & Pension:
  • Industry leading rates of pay
  • Pension contributions
Additional Perks:
  • Free on-site parking
  • Birthday recognition
  • Maternity and paternity gifts
  • Cycle to Work Scheme
  • Long Service Awards
  • Refer a Friend scheme
  • Annual family fun day and company events
Apply Today:
  • Please click on ‘Job Application Form’  button below and fill in the form
  • Email your CV to HR – hr@edgeinnovate.com

If you have any questions, you can give our HR department a call on 028 877 41883.

𝐸𝐷𝐺𝐸 𝐼𝑛𝑛𝑜𝑣𝑎𝑡𝑒 𝑖𝑠 𝑎𝑛 𝑒𝑞𝑢𝑎𝑙 𝑜𝑝𝑝𝑜𝑟𝑡𝑢𝑛𝑖𝑡𝑖𝑒𝑠 𝑒𝑚𝑝𝑙𝑜𝑦𝑒𝑟.

EDGE Innovate announced as one of Ireland’s Best Managed Companies 2025

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At the 17th annual Deloitte Best Managed Companies awards, 115 Irish and Northern Irish companies were recognised, including EDGE Innovate, which celebrated its eighth consecutive win.

The network of companies has a combined turnover of more than €22 billion and provide employment to over 62,000 people across a range of sectors from technology and healthcare to manufacturing.

A thorough judging process precedes the recognition each year, evaluating the entire management team and the business strategy of each company. The judges examine a wide range of areas when assessing Ireland’s top privately-owned businesses, considering each business’ strategic planning, governance standards, financial performance, in addition to each organisation’s culture, talent strategy and how they are innovating year on year.

Commenting on the award Darragh Cullen, Managing Director, EDGE Innovate: 

“We are honoured to be recognised as one of Ireland’s Best Managed Companies for the eighth consecutive year and to continue our Platinum status with Deloitte. This accolade is a testament to the dedication and talent of our entire team, whose commitment to innovation, customer focus and operational excellence drives EDGE Innovate forward every day. As we grow globally, this recognition reinforces the strength of our strategy and culture, and we are proud to be part of such a strong network of leading Irish businesses.”

Aislean Nicholson, Partner at Deloitte in Belfast said:

“Congratulations to all the winning companies on their achievement. The Best Managed Companies programme offers a valuable platform for indigenous businesses across the island of Ireland. It’s encouraging to see new companies based in Northern Ireland being recognised for their innovation, resilience and commitment to excellence, alongside several long-standing participants who have achieved Gold and Platinum status for consistently meeting the programme’s high standards over the years.”

Glenn Shanley, Head of AIB Corporate Banking, said:

“Ireland’s Best Managed Companies is a showcase of what we see daily in AIB – the incredible strength, ambition and resilience of our indigenous companies. The process is a celebration of strong management teams and the energy they bring to the business world. We can see many shared traits in the 2025 winners – for instance, a willingness to face challenges head on and turn them into opportunities, embedding sustainability as a priority, and creating a culture in which people are comfortable with sharing opinions and challenging each other. Congratulations to all winners, I wish them every success in the coming year.”

A total of 107 companies requalified as a Best Managed Company. Eight of these achieved Gold Standard (four years as a BMC), six achieved Platinum Standard (seven years as a BMC).

The Best Managed Companies programme is currently run in over 45 countries including China, The US, Southeast Asia, The Netherlands, Belgium, Germany, Denmark, Czech Republic, Italy, Sweden, Norway, Türkiye, Mexico, Chile, and launched this year in the UK.

The members of this year’s judging panel were:

  • Frank Ryan, former Chairman of the Board of IDA Ireland and Chair of BMC judging panel
  • Glenn Shanley, Head of AIB Corporate Banking
  • Ellvena Graham OBE, Non-Executive Director & Chair of Tourism Northern Ireland
  • Feargal Mooney, Non-Executive Director and former CEO of Hostelworld
  • Lionel Alexander, Chair Intact Software and Non-Executive Director
  • Orla O’Gorman, Non-Executive Director and former Head of Listing at Euronext
  • Professor Anthony Brabazon, Dean of UCD Michael Smurfit Business School
  • Sarah Murphy, CEO of Business Post

ABOUT EDGE INNOVATE

 EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

About the Best Managed Companies Awards

Ireland’s Best Managed Companies programme, run by Deloitte, promotes and recognises excellence in Irish/Northern Irish owned and managed companies. It is the only awards scheme on the island of Ireland that considers a business’ performance from every perspective. Entrants to the programme will compete for this designation in a rigorous process that evaluates the calibre of their management abilities and practices.

Programme sponsors are AIB, the UCD Michael Smurfit Business School and the Business Post. For further information, visit www.deloittebestmanaged.ie.

International History of Best Managed Companies Programme

The Best Managed Companies Programme originated in Canada in 1993, where it has been run successfully ever since and is the country’s leading business awards programme. In addition to Ireland and Canada, the programme is currently run in over 45 countries including China, The US, UK, Southeast Asia, The Netherlands, Belgium, Germany, Denmark, Czech Republic, Italy, Sweden, Norway, Türkiye, Mexico and Chile.

About AIB

AIB Group operates predominantly in Ireland and the United Kingdom. Our shares are quoted on the Irish and London stock exchanges, and we are a member of the FTSE4Good Index. Whether it is navigating day-to-day life as we adapt to a greener way of living, planning for the future or growing a business, our ambition as a Group is to be at the heart of our customers’ financial lives.

 About Deloitte

At Deloitte, we make an impact that matters for our clients, our people, our profession, and in the wider society by delivering the solutions and insights they need to address their most complex business challenges. As the largest global professional services and consulting network, with approximately 457,000 professionals in more than 150 countries, we bring world-class capabilities and high-quality services to our clients. In Ireland, Deloitte has approximately 3,000 people providing audit, tax, consulting, and financial advisory services to public and private clients spanning multiple industries. Our people have the leadership capabilities, experience and insight to collaborate with clients so they can move forward with confidence.

Keep up to date with EDGE’s news and events by following us on social media:

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EDGE Innovate Recycling Equipment powers SIRC’s CDW transformation

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Saudi Arabia’s Vision 2030 outlines a bold roadmap for economic diversification, environmental responsibility, and a dramatic reduction in landfill dependency. At the core of this strategy is the transition towards a circular economy, with a national target to divert 60% of CDW from landfills by 2035.

EDGE Innovate is proud to play a key role in this transformation. Our newly commissioned static waste processing facility for the Saudi Investment Recycling Company (SIRC)—operated by its subsidiary AKAM—demonstrates how world-class technology can drive recovery, reuse, and recycling of valuable resources.

Commissioned in August 2024, the plant processes up to 50 tonnes per hour (TPH) of CDW, removing 6 TPH of contaminants such as wood, gypsum, plastics, and metals. This enables the recovery of clean stone, wood, and ferrous metals, feeding them back into the local supply chain and keeping reusable resources out of landfill.

EDGE was selected for this project based on our proven expertise and track record in the region, including the development of Saudi Arabia’s first construction waste recycling facility in Al Khair, Riyadh. Commissioned in 2021, that flagship site processes more than 600 TPH and consistently achieves a recycling rate of over 90%.

This latest project builds on that foundation with solutions designed specifically for the region—prioritising durability, reliability, and future scalability.

For AKAM, the new facility marks an important strategic milestone. The company was recently awarded a Guinness World Record for receiving and processing more than 3 million tonnes of CDW, demonstrating the significant impact of its work. A project EDGE Innovate was also involved. With this new plant, AKAM is further strengthening its long-term commitment to landfill diversion and sustainable waste management in line with Vision 2030.

Project objectives and Waste equipment supplied

The main objective of the project was to deliver a highly efficient sorting solution—combining both automated and manual processes—to meet Saudi Arabia’s CDW recycling needs. The plant was engineered to handle feed material ranging between 50mm and 350mm in size, with a throughput capacity of 50TPH.

To achieve this, EDGE Innovate supplied industry-leading equipment engineered for harsh environments and optimised for energy efficiency. This included a fully enclosed, three-bay EDGE MPS48 Modular Picking Station and a fully electric low-level feed hopper.

The MPS48 is at the heart of the facility. Renowned globally as one of the most robust and versatile picking stations, it combines strength, scalability, and operator comfort. With a modular bay design, the station can be easily expanded as demand grows. The MPS48 also provides climate-controlled working conditions and ergonomically designed workstations, reducing operator fatigue and improving safety. Integrated overband magnets remove ferrous materials upstream—protecting equipment further down the line and lowering maintenance costs.

Steven Conway, EDGE Innovate Territory Distributor Manager 

Steven Conway, EDGE Innovate’s Territory Sales Manager, explained how our team adapted equipment to the region’s needs: “For this project, EDGE modified AKAM’s existing designs for both the MPS48 and LTS feeder to ensure reliable operation in extreme heat and harsh environmental conditions.”

Initially configured to run on generators due to the site’s remote location, the plant has also been future-proofed to switch easily to mains electric as infrastructure develops. This ensures long-term alignment with AKAM’s drive toward greener, more sustainable operations.

A key addition to the system is EDGE’s AirMax air separation unit, which removes lightweight fractions at the entry point of the sorting line. This improves material segregation quality and maximises the value of recovered outputs.

For AKAM, the plant will play a central role in reducing carbon emissions, conserving resources, eliminating visual pollution, and cutting waste disposal costs. Economically, it will create jobs, strengthen the recycled materials market, and offer cost-effective alternatives to virgin materials for the construction industry.

Exemplifying operational excellence

SIRC, fully owned by the Public Investment Fund, is driving Saudi Arabia’s shift to a circular economy. Through its operating arm AKAM Recycling, SIRC processed 16 million tonnes of CDW in 2022 alone. AKAM’s projects include the “Green Cement Block Industry Initiative,” which reuses recycled concrete in cement block manufacturing—reducing demand for virgin aggregates and preventing illegal dumping.

AKAM’s rapid growth highlights its commitment to sustainability, with more than SAR 160 million invested in recycling infrastructure and a 15-fold increase in revenue between 2021 and 2022. With headquarters in Riyadh and a daily fleet of more than 3,600 trucks, AKAM exemplifies operational excellence at scale.

A partnership driving sustainability

The delivery of this new facility strengthens EDGE Innovate’s partnership with SIRC and AKAM, built on more than 30 years of global recycling expertise and proven performance in diverse waste streams. Our relationship is based on trust, collaboration, and the ability to tailor solutions to the unique requirements of the Middle East.

According to the AKAM team: “EDGE Innovate’s technology enhances our operational efficiency by allowing greater recovery of reusable materials and minimising waste. Their systems reduce manual handling, optimise energy consumption, and improve output quality—directly supporting our commitment to sustainable and low-emission recycling practices.”

AKAM also credited EDGE’s equipment with improving material flow, recovery rates, and contamination levels—while offering flexibility, ease of maintenance, and operational reliability. “We take pride in working with a technology partner like EDGE Innovate. Their expertise and adaptability support our long-term vision of transforming Saudi Arabia’s waste management sector—helping us move toward a cleaner, more resilient, and resource-efficient future.”

Supporting the Kingdom’s circular economy

Saudi Arabia’s CDW recycling sector is rapidly evolving with tighter permitting, stricter landfill penalties, and new reporting obligations. EDGE Innovate’s latest installation supports this transformation with high-efficiency, scalable technology designed for the most demanding environments.

Commenting on the opportunity ahead, Steven Conway added: “As companies segregate both legacy and new waste, additional processing of individual waste streams will be required to create sellable products. We look forward to continuing to support stakeholders throughout the Middle East as they work towards a greener, more sustainable future.”

Through this latest project, EDGE Innovate continues to prove its position as a global leader in waste processing technology—delivering reliable, future-ready solutions that accelerate the shift to a circular economy and support national sustainability goals.

C&D Waste Recovery Solutions

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

 

The Best 80ft Conveyor on the Market: Why the EDGE TS80 Stacker Sets the Standard

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With over 30 years of design and manufacturing expertise, EDGE Innovate has been at the forefront of material handling solutions. The TS Series is recognised as “The OG of Track Stackers” — a benchmark product line trusted by contractors, quarries, recyclers, and port operators worldwide.

Why Choose a Mobile Conveyor/ Stacker Over a Wheel Loader?

For decades, quarries and recycling sites relied heavily on wheel loaders for stockpiling. But as costs rise and productivity pressures grow, operators are realising that mobile conveyors and stockpilers are a smarter investment.

Independent studies highlight the difference:

  • Up to 40% less fuel consumption compared to a wheel loader
  • 80% lower maintenance costs thanks to fewer complex mechanical parts
  • 85% lower labour costs since a single operator can manage a conveyor
  • Higher stockpile capacity with reduced compaction, segregation, and product loss

On top of these hard numbers, conveyors also cut site traffic, reduce dust and emissions, and create a quieter, safer workplace.

The Benefits of a Track Stacker Like the EDGE TS80

Choosing an 80ft track conveyor is about transforming your operation. The EDGE TS80 offers key advantages that go beyond simple material transfer:

  • Consistent Productivity: Unlike loaders that slow down with fatigue or operator error, a conveyor maintains a steady, continuous flow of material.
  • Radial Stockpiling Capability: The TS80 can create conical or radial stockpiles, maximising space and reducing double handling.
  • Tracked Mobility: Its crawler undercarriage ensures quick repositioning across rough terrain or uneven ground — essential for dynamic worksites.
  • Environmental Efficiency: With options for direct electric and dual-power systems, the TS80 lowers emissions, reduces fuel burn, and helps sites meet environmental compliance goals
  • Operational Safety: Fewer moving vehicles means fewer risks. Sites using conveyors have reported far fewer near misses and accidents.
  • Flexible Applications: The TS80 integrates seamlessly with crushers, screens, and shredders, making it a versatile link in any material handling chain

 

 

The EDGE TS Series — The Original Track Stacker

EDGE Innovate’s conveyors are built on a history of innovation. For more than three decades, EDGE has designed, manufactured, and installed over 1,000 mobile conveyors worldwide. That real-world experience is engineered into every machine.

The EDGE TS80 sets itself apart with:

  • Impressive Stockpile Volumes: Up to 1,736m³ in a single pile.
  • High Discharge Height: Up to 10.8m (35’9”), reducing the footprint required for storage.
  • Multiple Power Options: Choose from diesel/hydraulic, direct electric, or dual power to match your site’s needs.
  • Durability by Design: Built to handle the rigours of quarries, demolition waste, ports, recycling centres, and construction sites.

No wonder operators around the world call the TS Series “The OG of Track Stackers.” Or as EDGE likes to say: “𝐃𝐞𝐬𝐢𝐠𝐧𝐞𝐝 𝐛𝐲 𝐄𝐃𝐆𝐄. 𝐌𝐚𝐝𝐞 𝐛𝐲 𝐄𝐃𝐆𝐄. 𝐄𝐱𝐩𝐨𝐫𝐭𝐞𝐝 𝐭𝐨 𝐭𝐡𝐞 𝐖𝐨𝐫𝐥𝐝.”

 

Why EDGE Innovate?

with over 30 years plus experience; EDGE Innovate has grown into one of the world’s leading manufacturers of material handling equipment. The company exports to more than 70 countries and is supported by a global distributor network that provides local service, parts, and aftersales expertise.

  • Trusted worldwide: Operators from Alaska to Australia rely on EDGE conveyors.
  • Award-winning: EDGE Innovate has been recognised with multiple Queen’s Awards for International Trade.
  • Customer-driven innovation: Every conveyor is built from listening to real-world operator feedback.

This is why EDGE machines aren’t just equipment — they’re long-term investments that deliver lower costs per tonne and higher efficiency.

Get Your EDGE

When it comes to finding the best 80ft conveyor on the market, don’t settle for generic solutions. The EDGE TS80 offers unmatched reliability, lower operating costs, and the flexibility to keep your site running at full capacity. Get your EDGE with the stacker that set the standard.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

AGGREGATE SCREENING

Maximizing Screening Performance with the Right Setup

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A well-adjusted screen ensures that material flows correctly, fines are separated efficiently, and wear on machine components is minimized. The key factors to consider are speed and stroke — two settings that work hand in hand to deliver optimal performance.

  • Finer screening generally requires a shorter stroke and higher speed.
  • Coarser separation benefits from a longer stroke and slower speed.

The goal is to maintain the right material travel rate and bed depth so that particles pass through the screen surface without causing blockages or excessive wear.

Finding the right balance

While speed can improve performance, “too much” speed can shorten bearing life and reduce overall machine longevity. In fact, even a 10% increase in speed can cut bearing life in half, whereas lowering speed by 10% can potentially double it. That’s why we always recommend running your screen at the lowest speed necessary to achieve the job.

Attention to detail

Screening performance depends on more than just speed and stroke. Factors such as feed size, particle shape, moisture content, media selection, and desired product cut all play an important role. One common mistake is trying to push too much through a single screen or deck. For consistent results, material must be well distributed across the surface, with an appropriate bed depth-to-opening ratio. As a rule of thumb, bed depth should range from 4:1 to 6:1 at the discharge end, ensuring fine particles reach the media openings quickly and efficiently.

Partnering for success

At EDGE Innovate, our applications team works closely with customers to ensure that every screen is correctly sized and configured for its intended application. This level of attention to detail not only maximizes efficiency but also safeguards long-term machine performance.

The bottom line: define your application clearly, adjust your setup with care, and your EDGE screen will deliver reliable, efficient performance for years to come.

Discover the EDGE SCREENPRO SCALPING SCREEN Range 

When it comes to achieving superior screening results, the EDGE SCREENPRO range is built to deliver. Each model has been engineered with the operator in mind, offering:

  • Built for power. Capable of handling a wide variety of materials with ease.
  • Engineered for performance. Adjustable speed and stroke to maximize efficiency across applications.
  • Designed for simplicity. Quick setup, straightforward operation, and easy maintenance.

Whether you’re processing aggregates, soils, mulch, or recycling materials, the SCREENPRO S18 and more compact S16 ensure optimal throughput and long-term reliability. Backed by EDGE Innovate’s global support network, you’ll have the confidence that your machine is always performing at its best.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

slow speed waste shredders

One Range. Endless Possibilities. Find the Perfect Waste Shredder at EDGE Innovate

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Get the EDGE on Waste Processing: Explore Our Customisable Range of Slow Speed Shredders.

With each model waste shredder built around a modular, customisable design, EDGE shredders allow operators to select from various power sources, cutting configurations, and chassis formats to meet their exact needs. Whether your priority is mobility, emission reduction, fine-tuned output sizing, or low operating costs, there’s an EDGE shredder ready to exceed expectations.

EDGE SLAYER XL – SMALL FOOTPRINT, BIG PERFORMANCE

For operators just entering the market or working within tighter capital budgets, the EDGE SLAYER XL offers an ideal balance between cost-efficiency and performance. Designed as a robust, entry-level twin-shaft shredder, the SLAYER XL is well-suited to sites with lower throughput demands. It is available with a diesel/hydraulic or direct electric drive, and comes in wheeled, tracked, hooklift, or static formats. Despite its economical running costs, the SLAYER XL provides consistent performance across various waste streams including wood waste, municipal solid waste, and construction debris. Its high torque, 1.9 metre long rotors, and intelligent load management system ensure minimal downtime and reliable material reduction.

OUR NEXT GENERATION WASTE SHREDDER – The EDGE VS420

For those requiring more power, speed, and throughput, the EDGE VS420 has firmly established itself as a world-class, next-generation high torque shredder. Developed through decades of experience in designing, installing, and maintaining industrial shredders, the VS420 brings enhanced capabilities and proven reliability to demanding waste processing operations.

Equipped with longer 2-metre shredder rotors and significantly higher torque and shaft speed than the SLAYER XL, the VS420 is designed to process tougher materials faster and more efficiently. It offers throughput capacities of up to 70 tonnes per hour and can handle green waste, biomass, tyres, C&D debris, and municipal solid waste with ease.

Beyond raw performance, the VS420 is packed with smart engineering. It features EDGE’s advanced VS Status Alert system, which optimises the loading of feed material for consistent high throughput and minimal downtime. It also incorporates a high-specification, height-adjustable overband magnet, for superior separation of ferrous metals from feedstock—an important advantage in contaminated waste streams.

Capable of handling green waste, biomass, construction and demolition waste, municipal solid waste, and tyres, the VS420 is a true workhorse. Its twin synchronised shafts can be tailored for specific outputs, and the modular design makes it available in tracked, wheeled, or hooklift-mounted versions. Built-in tramp metal protection and a self-cleaning shaft design reduce wear and maximise uptime in even the most demanding conditions.

 

Go GREEN with the EDGE Electric Hybrid Waste Shredder

For operations focused on sustainability and cost efficiency, the EDGE VS420E Hybrid offers a compelling electric alternative. Replacing the standard diesel engine with twin electric motors, the VS420E delivers the same torque and performance as its diesel counterpart but with zero emissions and significantly lower operating costs. A small diesel engine supports mobility and setup, while EDGE’s “Plug and Shred” capability allows for rapid connection to grid power. This hybrid flexibility makes the VS420E ideal for indoor installations or environmentally sensitive sites.

With low noise levels, reduced servicing, and the ability to customise shredder shafts and chamber configurations, the VS420E is a future-ready choice for forward-thinking waste processors.

HIGH CAPACITY WASTE SHREDDING – THE EDGE VS750i

For high-capacity primary shredding, the EDGE VS750i steps in as a true powerhouse. Built to handle large-scale and heavily contaminated waste streams, the VS750i is equipped with dual 2.5-metre-long rotors powered by a 755HP Caterpillar STAGE V / Tier 4 Final engine. It delivers throughputs of up to 150 tonnes per hour depending on the input material and rotor configuration. The machine features asynchronous shaft movement, an open cutting table, hydraulic hopper extensions, and an automatic tipping hopper to handle everything from industrial waste and compacted bales to bulky municipal waste.

A static electric version of the VS750i is also available, offering the same performance while dramatically reducing fuel and maintenance costs—making it perfect for permanent installations or facilities with strict environmental requirements.

BIGGER & MORE POWERFUL – THE EDGE VS750s

Taking high-capacity shredding to the next level, the EDGE VS750s is the latest evolution in the EDGE Innovate range. Bigger and more powerful than its predecessors, the VS750s is a slow-speed, twin-shaft primary shredder specifically engineered for the most demanding waste processing applications. With throughput capacities exceeding 80 tonnes per hour, the VS750s excels in large-scale operations that demand consistent, aggressive material reduction.

At its core is the same 563 kW (755 HP) Caterpillar engine found in the VS750i, but paired with further refinements that enhance throughput and handling efficiency. Its 2.5-metre-long rotors provide superior intake, while the intelligent shaft design resists wrapping and promotes self-cleaning—key features that reduce wear and extend the machine’s service life. The VS750s is fitted with hydraulic hopper extensions, an automatic tipping hopper, and a single-point service area, all designed to improve operator efficiency and minimise downtime. With customisable shredding programs and chamber setups, the VS750s can be customized to specific material types and output goals, delivering unmatched versatility and power in primary shredding applications.

CORE FEATURES OF THE EDGE SLOW SPEED SHREDDER RANGE

What ties all EDGE shredders together is the brand’s focus on intelligent control systems, tailored engineering, and real-world reliability. From entry-level solutions to high-performance systems capable of managing the most challenging materials, EDGE Innovate delivers shredders that keep operations running smoothly, reduce downtime, and meet both economic and environmental goals. To find out more about the full EDGE range of high torque waste shredders and how each model can be tailored to your operation, visit www.edgeinnovate.com or speak with a member of the EDGE team today.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

 

EXPERIENCED FITTERS

Careers, ,

EDGE Innovate is looking for experienced Fitters to join our busy team.

Working hours and flexibility:
  • 40.45 hours per week
  • Increased earning potential with time and a half over time rates
Health and Wellbeing – Healthshield Cash Plan:

Reimbursement for a range of health treatments and services, including:

  • Dental (checkups, braces, whitening & more)
  • Optical (eye tests, prescription glasses, etc.)
  • Physiotherapy treatments
  • GP Anytime services
  • 24/7 counselling support
Pay & Pension:
  • Industry leading rates of pay
  • Pension contributions
Additional Perks:
  • Free on-site parking
  • Birthday recognition
  • Maternity and paternity gifts
  • Long Service Awards
  • Refer a Friend scheme
  • Cycle to Work scheme
  • Annual family fun day and company events
Apply Today:
  • Click on the Job Application Form button below and fill in the quick form and click the Submit button
  • Email your CV to HR – hr@edgeinnovate.com

If you have any questions, give our HR department a call on 028 877 41883.

EDGE Innovate is an equal opportunities employer.

Annual Summer Closure 2025

Latest News,

As we approach our annual summer break, please note that our factory and offices will be closed from Friday, 1st August, and will re-open on Monday, 18th August 2025.

Our Aftersales Support will remain fully operational during this period to assist our valued customers and global partners.

Email: aftersales@edgeinnovate.com

Tel: +44 28877 41891

We would like to thank you for your continued co-operation and support.

SCALPING SCREEN

EDGE Expands Screening Line with New SCREENPRO S16

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Designed to handle feed capacities of up to 600 tph, the New SCREENPRO S16 Scalping Screen is ideal for mid to large-scale operations, delivering high production rates with precise screening. It features a 14m² screening surface, a wide oversize discharge conveyor, with adjustable screening angles from 14 and 20 degrees, ensuring both high throughput and exceptional product quality.

SCREENPRO S16 SACLPING SCREEN SIGNATURE FEATURES

The SCREENPRO S16 incorporates a 4.9m X 1.5m (16’ x 5’) two-deck scalping screen, with a heavy-duty feed hopper making it adept at both primary and secondary screening across a variety of materials, from construction debris to aggregates and recycled materials. This versatility is further enhanced by a range of screen media options, including woven mesh, punch plate, finger screens, and bofor (grizzly) decks, allowing users to tailor the machine to different feed materials and final grain sizes.

To meet the demands of recycling applications, the SCREENPRO S16 can be equipped with both over-band magnets and magnetic head drums for the extraction and recovery of ferrous metals.

With intelligent load management, a low-level feed hopper, 2 or 3 way split configuration, hydraulic folding conveyors, and a fully integrated power unit with large service access; the SCREENPRO S16 is engineered for ease of use and maximum operational uptime. The user-friendly control system, featuring sequential start/stop functionality, enhances both performance and safety.

To ensure minimal downtime, the screenbox encompasses hydraulic lift-up functionality for a quick and efficient mesh exchange process, supported by full access walkways on both sides of the screen. The EDGE SCREENPRO S16 also offers added remote functionality for improved operator efficiency and safety. All major functions on the S16 including tracking, feed conveyor speed adjustment, sequential start up and hopper jacklegs can be remotely operated from a safe distance of up to 100m or in the comfort of the operator’s cabin.

POWER SOURCE OPTIONS

Powered by either a Caterpillar Tier 4 Final / Stage V engine, the SCREENPRO S16 drive system provides the operator with a reliably, durable and fuel-efficient screening solution. In line with EDGE Innovate’s commitment to sustainability, the SCREENPRO S16 and S18 models are available with dual power and electric hybrid drivetrains for CO2 emission-free operation.

As the second product to be released in the SCREENPRO range, the SCREENPRO S16 offers the same level of reliability and innovation that EDGE Innovate customers have come to expect, now in a more compact form that meets the needs of diverse screening applications. Steven Conway, EDGE Innovate Territory Sales Manager – “During the research phase, we engaged closely with our distribution network to discuss specifications and the core requirements for our customers. I believe we’ve successfully designed and launched the SCREENPRO S16, which we feel is a robust, reliable, efficient, and is user-friendly. It’s also very easy to service, maintain and transport—features that we see as core requirements for any customer in the quarrying and recycling industries”

A Growing Family of Screening Solutions

“EDGE Innovate will continue to widen our product offering through the SCREENPRO range, allowing EDGE to meet the varying applications and budgets of our customers. The SCREENPRO S18 and now the newly revealed S16, illustrates our commitment to innovation. Expect to see future editions to this range in 2025 as the EDGE team continue to enhance our SCREENPRO offering”.

 

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

Repurpose It’s New EDGE Mulch Master Helps Transform Premium Organics

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Repurpose It has built its reputation on challenging traditional waste disposal methods that often lead to the irreversible loss of valuable resources. Instead, their approach focuses on “repurposing” waste — taking discarded materials and turning them into new, useful products that support sustainable industries.

This philosophy extends across diverse waste streams, from processing contaminated soils through sophisticated wash plants to handling food organics and garden organics (FOGO) collected from local councils. Recognizing that some organic residues are “cleaner” and hold higher potential, Repurpose It sought to create specialized products with increased value — a niche not fully served by conventional composting methods.

Sage Hahn, Operations Manager – Organics at Repurpose It, explains:
“We wanted to move beyond simple recycling and dive deeper into the value chain. By segregating clean organic waste from sources like skip bins and transfer stations, we identified opportunities to develop premium products that meet higher market demands.”

The EDGE FTS75 Mulch Master: Innovation at the Core

To achieve this, Repurpose It invested in the EDGE FTS75 Mulch Master — a relatively new but powerful addition to their processing line. Unlike traditional windrow turners that create long, flat piles of compost, the Mulch Master’s unique hopper and stacker system forms cone-shaped piles. This “inverted windrow” method offers a major advantage: it maximizes the use of limited space by reducing the processing footprint by an estimated 60%.

Sage elaborates: “It’s almost like a windrow turner flipped upside down. The cone-shaped piles allow us to process cleaner, higher-value organic materials in a smaller, dedicated area. This space efficiency is critical for our operation.”

The Mulch Master operates by loading wood fibre or organic material into a large 19.6 cubic yard hopper using a front-end loader. Inside, a dual forward/reverse high-speed turner system agitates and mixes the material while a water spray bar precisely controls moisture levels—vital factors for successful composting.

“Just like open windrow composting, we still add water and turn the material. But the agitator inside the Mulch Master helps break up and evenly mix the material as we go,” says Sage.

FOCUS Enviro’s Ryan McParland highlights the machine’s benefits: “The Mulch Master was designed specifically to tackle light, bulky materials like compost and mulch. Its consistent material flow, aeration, and blending capabilities improve product quality while reducing fuel consumption and space requirements.”

High-Quality Organics for Horticulture and Viticulture

Repurpose It’s primary goal with the Mulch Master is to produce compost and mulch products tailored for the horticulture and viticulture markets — industries that demand premium, consistent organic inputs.

Sage explains: “We’ve been engaging with distributors in the nursery and garden sectors, as well as other manufacturers, to address a real market gap. There simply aren’t enough high-quality, cost-effective organic products available. Our Mulch Master-processed compost provides a superior alternative to typical kerbside-derived compost, yet remains competitively priced against traditional potting media components like pine bark.”

By maintaining the purity of clean organic streams, Repurpose It can create compost media suitable for sensitive applications, including blending into growing media and producing higher-end mulches. Since installing the Mulch Master in late 2024, the company has successfully processed and sold thousands of cubic meters of premium compost, with strong market acceptance and growing demand. Sage anticipates moving 20,000 to 30,000 cubic meters into the market within the next 18 to 24 months.

Integration with Advanced Equipment for Optimal Processing

While the Mulch Master is central to this new product line, Repurpose It’s broader processing operations also rely on other advanced equipment supplied by FOCUS Enviro. This includes the EDGE TRT622 tracked trommel, known as the largest track-mounted trommel in Australia, which efficiently screens waste and organic materials at rates of up to 100 tonnes per hour.

Ryan McParland comments: “The TRT622 reduces the need for reprocessing and minimizes contamination, producing clean fines for composting and other applications. Its remote-controlled radial conveyor allows stockpiling of over 1000 cubic meters—ten times more than traditional trommels—maximizing site storage capacity.”

Another vital piece is the EDGE TS80 tracked stacker, which enhances material handling by creating large, well-structured stockpiles. Its mobility and automated controls reduce labor costs and increase site safety — crucial in today’s challenging labor market.

For sorting and contaminant removal, the EDGE MPS48 mobile picking station provides a worker-friendly, enclosed environment capable of accommodating up to 16 operators. Integrated with magnets and conveyors, it efficiently extracts plastics, metals, and other contaminants, ensuring final product purity.

Commitment to Quality and Sustainability

Repurpose It’s dedication to producing premium organic products extends to rigorous quality control. The company’s on-site laboratory continuously monitors acidity, alkalinity, electrical conductivity, and toxicity levels, ensuring each batch meets stringent horticultural standards.

Sage says: “Consistent testing at every stage gives our customers confidence in the quality and safety of our products, which is essential for applications in sensitive agricultural and horticultural environments.”

A Collaborative Partnership Driving Circular Economy Success

This successful integration of advanced processing technology and operational expertise stems from a close collaboration between Repurpose It and FOCUS Enviro. The relationship has grown over time, with FOCUS Enviro supplying a range of equipment and providing ongoing support.

Sage recalls: “We trialed the Mulch Master after seeing it in action in Gippsland and consulting with industry partners in Perth. The simplicity and versatility impressed us, and with FOCUS Enviro’s support in bringing the unit onsite, the decision was clear.”

Ryan McParland sums up the partnership: “Repurpose It exemplifies what the future of recycling and resource recovery looks like — innovative, efficient, and circular. Their investment in the EDGE FTS75 Mulch Master is a testament to their leadership in transforming waste into valuable, sustainable products.”

At EDGE Innovate, we are proud to collaborate with industry leaders like Repurpose It, working together to build a more sustainable, resource-efficient future through technology, innovation, and shared vision.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

AORA ANNUAL CONFERENCE

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The AORA Annual Conference is the principal conference in Australia for the recycled organics industry. Each conference is a forum for education, discussion and networking related to Organics Recycling. It is also an opportunity to celebrate outstanding achievements in the industry. On from the 3rd to 5th June, the AORA Annual Conference features workshops, presentations and social functions.  The EDGE Innovate and FOCUS enviro teams will be on hand throughout the conference and equipment demonstration day to discuss your organic recycling requirements. To arrange a meeting with the team email: info@edgeinnovate.com.

 

 

Find out more about the EDGE product line here – SHRED | SCREEN | SEPERATE | STACK  | SIZE

Keep up to date with EDGE’s news and events by following us on social media:

 Facebook | Twitter | LinkedIn | Instagram

TROMMELS FOR SALE USA

Boosting Productivity & Efficiency – EDGE TRM831 Trommel Screen

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Why California’s Leading Wood Recycler Chose the EDGE TRM831 Trommel Screen

They came up with the perfect solution: the EDGE TRM831 wheeled mounted trommel, the largest mobile mounted trommel screen on the market. Encompassing a 31ft (9.3m) long screening barrel powered by a Cat C4.4 Stage V engine, the TRM831 trommel is capable of screening material at 400 metres per hour, ensuring customers achieve better value for their business. The Californian producer of recycled wood has been serving landscape contractors, growers, businesses and homeowners throughout Los Angeles, Orange County and the Inland Empire in southern California for more than four decades. Since it first opened its doors in the mid 1980’s, its green recycling operation has grown to cover almost 180 acres. It manufactures compost and mulch products from landscape trimmings and salvaged wood at one of its six green recycling facilities located throughout the Inland Empire, sourcing and transporting the wood from furniture factories, cabinet shops, lumber yards, landscaping and tree trimming operations using a large fleet of trucks.

Unmatched Screening Power: Inside the EDGE TRM831’s Performance

Instrumental in helping it to keep up with the demand for its product ranges has been the EDGE Innovate TRM831 with its unrivalled production rates, intelligent load management and extensive stockpiling capacities, incorporating a host of impressive design features such as a remote 180°radial fines conveyor as standard, and an eco-power saving functionality which reduces unnecessary running costs.

“The TRM831 is the largest wheel mounted trommel on the market. Its sheer scale provides operators with unrivalled production rates, ideal for operators seeking to boost their production capabilities. High-capacity processing equipment, such as the TRM831 will play an important role in helping Recycled Wood Products meet its production demands.” says GreenRock’s John Connolly.

The EDGE TRM831 portable trommel not only guarantees huge production rates but offers ultra reliability with minimum upkeep, according to John. “Trommel screens from EDGE Innovate are simple to operate and are designed to require minimal maintenance. Customers know they will start up and consistently process large volumes of material day after day without any of the major upkeep you would associate with other products such as star screens. That’s the biggest selling feature of a machine like this.”

Smart Features That Maximize Efficiency and Uptime

Like all well designed products, the EDGE trommels supplied by GreenRock are smartly designed to make operating them simple. They are loaded with a number of smart features such as an intelligent load management system that ensures the unit is running at optimum capacity at all times whilst minimizing the risk of blockages occurring, all the operator needs to do, is to keep loading in the feed stock.  Full remote functionality over all major functions such a feeder speed and screening angle comes as standard, allowing the loader operator to stay in complete control from a safe distance, whilst a 180 degree remote controlled radial fines conveyor reduces the need to constantly move screened material.

“To further reduce the chances of bridging or drum overload, EDGE Innovate has complimented its intelligent load management system with a larger designed hopper opening and supplied industry leading belt widths to allow a smooth flow of material through the trommel” John says.

In the project with Recycled Wood Products, GreenRock’s engineers thoroughly analyzed their feedstocks, making precise adjustments to parameters like drum speed, screening angle, feed rate, and the aggressiveness of the drum lifters. They also selected the appropriate screen media to ensure the finished product met stringent quality standards—all before the final handover was completed,” John explains.

Maintenance Made Easy: Operator-Friendly Design

The EDGE TRM831 is purpose-built to maximise operator convenience, simplify maintenance, and boost overall uptime. Key features such as a large canopy and upward-opening drum bin doors offer unobstructed access to the power unit and trommel drum, significantly streamlining routine servicing. Additionally, the hydraulic sliding feeder and hydraulically raising drum cleaning brushes enable quick and effortless drum changes; minimising downtime and keeping production moving.

Training and Commissioning: Getting the Most from Your Trommel

Equally important is having properly trained staff. Operators who understand how to safely and efficiently run and maintain the machine contribute significantly to both productivity and workplace safety. GreenRock Equipment recognizes this, which is why, during the installation of the EDGE TRM831, they worked closely with the Recycled Wood Products service team and plant operators throughout the commissioning process. This collaboration ensured that the entire team received thorough training, empowering them to operate the TRM831 confidently and effectively from day one.

EDGE Innovate: Trusted Experts in Screening Solutions

Service and support from GreenRock Equipment, the exclusive supplier of EDGE Innovate’s entire product line of shredders, screeners, sorters, and stackers, is a cornerstone of their customer offering. With engineering expertise at the helm, founders John Connolly and Shea McKiver maintain a direct line to EDGE Innovate’s manufacturing base in Ireland, ensuring a responsive, hands-on approach to customer care.

With a deep understanding of their customers’ needs and a commitment to delivering tailored solutions, GreenRock Equipment has become a trusted partner to some of the most demanding operations on the West Coast. Their hands-on approach, technical expertise, and unwavering dedication to service and support ensure that customers not only get the right equipment for the job but also the training, maintenance guidance, and ongoing assistance required to maximise performance.

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ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

Deep Stacks vs. Windrows: Revolutionizing Compost and Mulch Operations

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The Overarching Advantages of Deep Stacks in Compost Manufacturing

Deep stacks provide numerous benefits that make composting operations more efficient and productive:

  • Space Efficiency – Deep stacks maximize vertical space utilization, reducing the required ground area compared to windrows. This is crucial for sites with limited space or high land costs.
  • Reduced Moisture Loss – The compact nature of deep stacks minimizes exposure to air, improving moisture retention and reducing the need for frequent watering.
  • Temperature Control – The larger volume of material promotes natural heat generation, maintaining optimal temperatures for efficient decomposition.
  • Enhanced Microbial Activity – The controlled environment within deep stacks fosters microbial activity, accelerating the breakdown of organic material.
  • Reduced Turning Frequency – Thanks to better heat retention and aeration, deep stacks require less frequent turning, cutting labor and equipment costs.
  • Higher Yield and Consistency – Deep stacking enables faster processing of larger volumes, yielding a uniform and high-quality compost product.

A Deep Dive into the Benefits of Deep Stacking

Space Efficiency: Maximizing Your Footprint

Deep stacking significantly reduces land requirements—by up to 40%—compared to windrows for the same volume of material. This is especially beneficial in urban composting sites or areas with high land costs. Additionally, deep stacks minimize the need for extensive buffer zones, thanks to lower odor emissions and runoff, optimizing land use and reducing costs.

Reduced Moisture Loss: Conserving Resources

Deep stacks retain 20-30% more moisture than windrows, particularly in hot, dry climates. The outer layers act as a natural barrier, reducing evaporation and shielding the inner material from direct sunlight and wind. This leads to lower water consumption and decreased labor costs for watering, making operations more sustainable and cost-effective.

Temperature Control: Fueling Decomposition

Maintaining optimal temperatures is critical in composting, and deep stacks excel in this area. The outer layers insulate the inner core, ensuring stable temperatures for thermophilic composting. This controlled heat accelerates decomposition, eliminates pathogens and weed seeds, and enhances the overall quality of the final product.

Enhanced Microbial Activity: The Engine of Composting

The warm, moist environment of deep stacks creates an ideal setting for microbial activity, which is essential for breaking down organic matter. Thermophilic microbes thrive in deep stacks, leading to faster and more efficient composting while ensuring a richer and more stable end product.

Reduced Turning Frequency: Saving Time and Labor

Windrow composting requires frequent turning to maintain oxygen flow and prevent anaerobic conditions. Deep stacks, on the other hand, allow for improved thermal stratification and natural gas exchange, reducing the need for mechanical aeration. This results in significant savings in labor, fuel, and equipment maintenance.

Higher Yield and Consistency: A Superior Product

Deep stacks create an optimal environment for decomposition, leading to a more uniform, high-quality compost product. The stable conditions result in compost with consistent texture, nutrient levels, and higher nitrogen retention. This reduces the need for extensive screening and quality control, ensuring a higher percentage of usable compost.

Bakke Ag Services Maximizes Efficiency and Space with EDGE Deep Stacking Technology

The benefits of deep stacking are not just theoretical—they are transforming real-world composting operations like California-based Bakke Ag Services. When Bakke Ag sought to improve the efficiency of their composting process, they invested in the EDGE FTS75 Mulch Master, a decision that revolutionized their operations. By moving from traditional windrows to deep stacking, Bakke Ag Services achieved an impressive 60% reduction in space requirements, allowing them to maximize their footprint and significantly cut down on operational costs.

“The EDGE FTS75 Mulch Master is extremely diverse,” says Ian Baake. “We can handle raw product with ease—it never jams, never holds up. Its stacking capability is very good, creating a tidy tepee-shaped pile that drastically diminishes fire risk.” This space-saving technology, combined with enhanced moisture retention, reduced turning frequency, and exceptional material blending, has made deep stacking not just a method, but a competitive advantage for Bakke Ag Services.

Bakke Ag further adds, “The EDGE FTS75 Mulch Master is a low-cost machine that gives us a high rate of return. Its space-saving technology, reliability, and efficiencies are, in my opinion, unmatched, and I firmly believe that this machine will never become obsolete in our industry – you are not going to find a better, more efficient, and productive machine anywhere. If we are not using this technology as an industry, then we probably are not doing it right.”

The EDGE FTS Mulch Master: The Ultimate Deep Stacking Solution

Key Features of the EDGE FTS Mulch Master:

  • High Output Capacity – Handles large volumes of material with ease, reducing processing times.
  • Variable Speed Feed System – Ensures even and controlled material flow for consistent deep stacks.
  • Enhanced Aeration and Mixing – Promotes uniform decomposition by thoroughly blending organic material.
  • Adjustable Conveyor Heights – Allows operators to create taller, more efficient deep stacks with minimal effort.
  • Reduced Fuel and Labor Costs – Optimizes workflow by minimizing handling and reducing the need for additional equipment.

By integrating the EDGE FTS Mulch Master, composting and mulch operations can fully leverage the benefits of deep stacking. This machine not only enhances efficiency but also improves the quality and yield of compost, making it a game-changer for the industry.

Deep stacking is revolutionizing composting and mulch operations, offering unparalleled advantages in space efficiency, moisture retention, temperature control, microbial activity, reduced turning frequency, and product consistency. By adopting deep stacking and investing in the EDGE FTS Mulch Master, compost operators can significantly enhance productivity, reduce costs, and produce superior-quality compost and mulch.

Discover how the EDGE FTS Mulch Master is revolutionizing composting operations—click here to read the full customer success story.

ORGANIC RECYCLING

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

trommel screen for sale USA

N-EXPO 2025

Latest Events

EDGE Innovate will once again exhibit at N-EXPO 2025 with our partners Eco Clean in Tokyo, Japan. The three-day event kicks off on Wednesday 28th May and will conclude on Friday 30th May, 2025. Our VS420 twin shaft shredder and TS65 conveyor will be on display at Eco Clean’s stand, E2 A262 in the East Exhibition Halls. Come meet our EDGE representative to discuss how our solutions drive efficiency and sustainability.

EDGE Innovate look forward to connecting with waste & recycling professionals from the market and we believe our innovative recycling range can bring a number of efficiencies to waste operations of all sizes. With an average of 183,000 attending the show over the past 10 years, N-EXPO has grown to be the largest recycling show in Japan.

The EDGE team will provide expertise information on how our recycling product range can help reduce the volume of material destined for landfill and open up new revenue streams. To arrange a meeting with our sales representatives throughout the show, email us at info@edgeinnovate.com

Waste Expo 2019

Waste Expo 2025

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EDGE Innovate is excited to announce our participation in WasteExpo 2025, the premier event for waste management and recycling professionals. Join us from May 6-8, 2025, at the Las Vegas Convention Center, where we’ll be showcasing our latest recycling equipment at Stand 4335.

WasteExpo brings together over 14,000 participants and more than 580 exhibitors, offering unparalleled opportunities to explore cutting-edge technologies and industry trends. Don’t miss this chance to connect with our team and discover how EDGE Innovate is driving the future of recycling solutions. 

EDGE INNOVATE RECYCLING EQUIPMENT SOLUTIONS

EDGE Innovate product line excels in waste processing with a robust line-up of machinery. Our comprehensive range of slow speed shredders, portable trommel screens, sorting stations, material classifiers, flip flow screens and waste fines recovery plants, have been specifically designed to withstand the difficult conditions of the waste management sector whilst enabling operators to extract maximum value from the waste stream at the lowest cost per tonne.

Visit us at Stand 4335 at WasteExpo to learn more about our product offering and learn how EDGE Innovate is shaping the future of recycling.

C&D Waste Recovery Solutions

EDGE SCREENPRO S18 TO MAKE ITS BAUMA DEBUT

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Recognized as the world’s largest trade fair for construction machinery, building material equipment, mining machines, and construction vehicles, bauma 2025 will host over 600,000 visitors from more than 200 countries, with around 3,200 exhibitors showcasing the latest technology and innovations. It provides the perfect platform for EDGE Innovate to introduce one of their newest additions to the company’s growing product portfolio.

EDGE Innovate, a leading global manufacturer of material handling and recycling equipment for the quarrying, port handling, and recycling sectors, will exhibit in the outdoor area between Halls C2 and C3 at stand C23/9.

HIGH CAPACITY TRACK SCALPING SCREEN

Taking center stage on the EDGE Stand will be the new SCREENPRO S18, a highly versatile machine designed to handle the most demanding applications from aggregates and construction waste to sand, gravel, soils, and organic materials.

The expansion of EDGE Innovate’s range of screening equipment is the culmination of several years in design and after months of real-life trials and tests ahead of it going into full production. The highly versatile EDGE SCREENPRO S18 signals EDGE Innovate’s emergence as a comprehensive screening equipment solution provider for its global distributor network and individual operators in the mining, quarrying and recycling industries. Launched in 2024, the SCREENPRO S18 has quickly become one of EDGE’s most popular products and marked the company’s official entry into the track screening market.

The SCREENPRO S18 features an innovative design with interchangeable flip flow and conventional scalper screens, offering exceptional flexibility. Its robust 18’ x 6’ (5.4m x 1.75m) two-deck screen can be configured with a variety of media options, making it suitable for use as a stand-alone unit or integrated into a crushing circuit.

Key features include a low-level feed hopper, hydraulic folding conveyors for fast set-up and transport, 2-way or 3-way split configurations, and a fully integrated power unit with large service access points. The intuitive control system with sequential start/stop functionality ensures safe and efficient operation.

Commenting on the upcoming event, EDGE Innovate Sales Manager Tom Connolly said: “The EDGE team is excited to present the SCREENPRO S18 at bauma 2025. Since its introduction, the S18 has quickly established itself as one of our most in-demand products, with customers praising its reliability and ability to tackle a diverse range of tough applications. bauma provides the ideal platform to showcase the SCREENPRO S18 to a global audience and to highlight the exceptional performance and value it delivers. We are confident its innovative design, versatility, and robust build quality will resonate with the knowledgeable visitors attending bauma”.

The EDGE SCREENPRO S18 is the first track mounted, heavy duty scalping screen to roll off EDGE Innovate’s production line which will also see a range of different sized scalping screens set to be added to the SCREENPRO range in 2025. The new range of SCREENPRO products will allow EDGE Innovate to satisfy differing customer requirements and budgets.

VISIT EDGE AT BAUMA 2025

Bauma 2025 will take place from April 7 to April 13 at Messe München in Munich, Germany. With 600,000 visitors expected, the EDGE team looks forward to welcoming attendees to stand C23/9.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

Trommel Screens: The Ultimate Guide

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Trommel screens are an essential tool for industries dealing with bulk materials, offering a highly efficient way to separate materials based on size. These rotating mesh drums are particularly suited for handling wet and sticky substances, ensuring maximum recovery of valuable fines while removing oversized materials. EDGE Innovate, a global leader in material handling solutions, offers a comprehensive range of trommel screens, including the EDGE TRM831, TRT622, TRT620, and TRT516, each designed to meet different screening needs.

What is a Trommel Screen?

A trommel screen is a rotating cylindrical mesh drum that sorts materials by size. As mixed materials enter the drum, smaller particles pass through the mesh openings while larger materials travel to the end of the drum, where they are collected separately. This process is commonly used for screening:

  • Soil
  • Sand
  • Mulch
  • Wood pellets/chips
  • Compost
  • Domestic waste

Trommels are particularly effective when dealing with materials containing moisture, paper, wood chips, plastic, or clay, as their rotating motion helps prevent clogging and ensures a consistent separation process.

How Does a Trommel Screen Work?

Load Hopper

Materials are first fed into the hopper, which transfers them into the trommel drum via a conveyor system. The rate at which the hopper feeds material into the drum is critical to the screening efficiency. Overloading the drum (beyond approximately 40% of its width) can lead to valuable fines being lost with oversized materials, necessitating reprocessing or for the drum to stall. Thankfully EDGE Innovate’s trommels are fitted with an Intelligent Load Management System to prevent drum overload. EDGE trommels are fitted with variable speed feed conveyors to manage material flow, allowing operators to optimize screening efficiency based on material conditions.

Trommel Screening Process

Once inside the drum, the materials are tumbled and aerated, helping to dry sticky substances and break up clumps. This motion, combined with the mesh openings, allows smaller particles to fall through while larger materials continue to the end of the drum. If the drum rotates too slowly, materials can clump together, reducing efficiency. On the other hand, excessive speed can prevent proper separation, as particles may remain suspended in the air rather than falling through the mesh.

 Factors Affecting Screening Performance

Trommels are typically operated at a 5-degree incline, with EDGE trommels offering adjustable screening angle allowing operators to change parameters depending on the material type and moisture content. Dry materials, such as sand, can be processed at steeper angles for faster separation, whereas wetter materials require a shallower angle and longer residence time for optimal results.

Screen Aperture

  • The effectiveness of the screen depends on how much smaller the particle is compared to the mesh hole. Particles that are about half the size of the hole (near-size particles) have a lower chance of passing through compared to much smaller particles. The size of the drum affects the screening efficiency. Longer drums provide more residence time, improving separation, particularly for wet and sticky materials.

Rotational Speed

  • Drum speed plays a critical role in material separation. Screening efficiency improves with increased speed up to about 50-60% of the critical speed. Beyond this point, efficiency drops sharply as material remains stuck to the screen surface. At 75% of critical speed, excessive agitation can keep materials airborne, preventing effective screening. Very low speeds reduce tumbling action and drop height, limiting throughput.

Material Velocity

  • The slope of the drum, combined with its diameter and rotational speed, determines material travel rate and residence time. A lower slope increases the likelihood of undersized particles passing through, as they get more exposure to the mesh openings, improving efficiency.

Choosing the Right Trommel Screen

Trommel Size

The appropriate drum length and width depend on several factors:

  • Moisture content of the material
  • Type of material being screened
  • Volume of material to be processed
  • Desired product size

For wet materials, a longer drum allows more time for separation, making models like the EDGE TRM831 an excellent choice. Drier materials, which separate more easily, can be processed with a more compact trommel like the EDGE TRT516.

Space Considerations

EDGE Innovate’s range of trommels offer drum screens from 16’ long to 31’ long. The operating space available on site will be a major factor in choosing the correct trommel screen. For businesses operating in much smaller yards or urban settings, compact trommels such as the EDGE TRT620 provide high efficiency but in a compact footprint.

Why Choose a Trommel Over a Scalping Screen?

A trommel screen is often chosen over a scalping screen for applications where material separation requires more time and aggressive screening action. Here are the key reasons why a trommel might be the better choice:

  1. Better for Wet & Sticky Materials – Trommels handle moist, clay-heavy, or sticky materials more effectively, preventing blockages that can occur on flat deck scalping screens.
  2. Superior Fines Recovery – The tumbling action of a trommel screen allows more undersized material to fall through, improving fines separation compared to a vibratory scalping screen.
  3. Reduced Wear & Maintenance – Trommels generally experience less wear than scalping screens because they rotate materials rather than violently shaking them, reducing impact and wear on the screening surface.
  4. Longer Screening Time – Trommels provide a longer residence time for materials, ensuring better separation, especially for mixed waste streams.
  5. Lower Noise & Vibration – Unlike scalping screens, which operate with high-frequency vibrations, trommels run more quietly, making them ideal for noise-sensitive environments.
  6. More Versatile for Varying Material Types – Trommels can efficiently screen materials like compost, wood chips, and topsoil, which can be problematic for a scalping screen due to their irregular shapes and moisture content.

Benefits of Trommel Screening

Trommels are used to separate mixed aggregates into different-sized products, much like a large sieve. Key benefits include:

  • Efficient separation of valuable fines, reducing waste
  • Enhanced material recovery for resale (e.g., topsoil, compost, recycled concrete)
  • Reduced transportation and landfill costs by processing on-site
  • Increased operational efficiency and profitability

 Trommel Design Modifications

EDGE Innovate offers numerous customization options to optimize screening separation performance:

  • Conveyors: Integrated 180° radial fines conveyors fitted across the entire EDGE trommel line allow for increase stockpiling capacities, reducing the need to double handle material.

  • Mesh Panels: Available in sizes from 40mm to 6mm allowing users to select the optimal screen for their application. Larger mesh sizes are suited for coarse separation, while fine mesh screens are ideal for precise material recovery.

  • Punch Plate Screens: Ideal for abrasive applications, minimizing media wear and preventing clogging.

trommel drum - punch plate

  • Lift and Cut Bars: Prevent material clumping and improve fine material flow.
  • Track or Wheeled (tires) Configurations: Tracks provide stability on rough terrain, while wheeled mounted trommels enhance mobility between different sites.
  • Grizzly or Reject Grids: Remove oversized materials before they enter the trommel, protecting the screen. Generally, reject grids are hydraulic operated via remote control to remove unwanted materials.

  • Brush Systems: Keep the mesh clean during screening, preventing clogging.  A second trommel brush system can be added for extreme applications where blinding of the drum screen may occur more frequently.

TRT622 cleaning brushes

  • Spiral Drums: Hold materials in the drum for longer, improving separation quality.

  • Magnet Systems: Remove unwanted ferrous materials via cross belt magnets or via magnetic head drums, ideal for demolition and recycling sites. Both options are available from EDGE Innovate.

Which Trommel is Right for You?

Selecting the correct trommel for your application ensures optimal performance and cost efficiency. Key considerations include:

  • Production Requirements – What throughput does the operator expect to achieve?
  • Material Type – What materials will be processed? Wet, sticky, or dry materials require different drum specifications.
  • Site Restrictions – Does the operator have enough space to operate the trommel? Is the site too tight for stockpiling screened material, or is there ample space for loading the trommel?
  • Budget Considerations – The equipment recommendation must align with the client’s budget while ensuring efficiency and productivity.

A larger drum increases screening efficiency due to extended retention time. The greater the frequency of material dropping to the screen bottom, the higher the chance of effective screening. For difficult-to-screen materials or high-separation requirements, a longer drum will yield superior results.

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EDGE Innovate Trommel Screen Models

  • TRM831 – The largest mobile trommel on the market, offering unrivaled production capacity and efficiency for large-scale compost, waste, and soil processing.

  • TRT622 – A high-performance trommel that has set the benchmark for screening efficiency, featuring a 6′ x 22′ drum for maximum material retention and accuracy.

  • TRT620R – Designed for operators using existing 6′ x 20′ drum screens, this model features a 180° radial fines conveyor for superior stockpile creation and flexibility.

  • TRT516 – An entry-level trommel incorporating the best features of EDGE’s trommel line, including a radial fines conveyor, adjustable screening angle, and EDGE’s intelligent load management system.

Most models are available as wheel-mounted units for enhanced transportability and site mobility.

Where to Buy a Trommel Screen

EDGE Innovate has over 50 distribution partners worldwide offering clients a comprehensive selection of high-performance trommel screens, including the EDGE TRM831, TRT622, TRT620, and TRT516. Whether you need a large, high-capacity trommel or a compact, mobile solution, our team of material experts can help you find the perfect fit. Additionally, we provide a full range of complementary equipment, including slow-speed waste shredders, track feeders, and mobile conveyors.

Ready to optimize your material processing? Contact EDGE Innovate today to speak with our team of experts and discover the perfect screening solution for your needs!

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

BVOR Demodagen 2025

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EDGE Innovate is set to participate in the BVOR Demo Days 2025, the premier live demonstration event for the bio-waste processing industry in the Netherlands. Organized by BVOR – the Dutch Association of Biowaste Processors – this highly anticipated event showcases cutting-edge machinery designed for processing green waste into valuable biobased products such as compost, solid biomass, and biogas.

The 14th edition of the BVOR Demo Days will be held on May 14-15, 2025, at Den Ouden Organic Vlagheide in Schijndel. Professionals from the sector will see up to fifty machines efficiently process green residual flows into useable products. During the event, leading manufacturers will present a variety of chippers, shredders, stackers, windrow turners and screening equipment in action. This year, the showcase will also feature several electric and hybrid machines, reflecting the industry’s move toward more sustainable solutions. Attendees will have the opportunity to witness live demonstrations, participate in guided tours, and engage with industry experts.

Live Demonstration of the EDGE VS420 WASTE SHREDDER

EDGE Innovate will be exhibiting at BVOR Demo Days 2025 with a live demonstration of the EDGE VS420 high torque waste shredder. Renowned for its powerful performance and versatility, the EDGE VS420 is engineered to efficiently process a wide range of organic materials, ensuring optimal waste reduction and resource recovery.

EDGE Innovate Organic Waste Processing Range

EDGE Innovate offers a robust portfolio of equipment tailored for organic waste processing, including:

Discover EDGE Innovate at BVOR Demo Days

Join EDGE Innovate at BVOR Demo Days to see the EDGE VS420 in action and learn more about our market-leading solutions for organic waste processing.

For more information about the event, visit BVOR’s website.

Keep up to date with EDGE’s news and events by following us on social media:
us compost council conference

EDGE Innovate Shines at Compost 2025

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EDGE Innovate once again participated at the U.S. Composting Council’s Annual Conference & Tradeshow, which was held in Phoenix, Arizona. On from February 27th to 30th, COMPOST 2025 is the world’s premier gathering of composting professionals, with the event providing an incredible platform to showcase EDGE’s class leading solutions for organics processing.

THE EDGE VS420 – A Standout Presence at Booth 1100 

Throughout the conference, EDGE Innovate’s Booth 1100 was a hub of activity as industry professionals, business owners, and operators engaged with our team to explore how our innovative solutions can enhance their composting processes. Our featured EDGE VS420 low-speed, high torque waste shredder drew significant interest, with visitors eager to learn how its powerful size reduction capabilities streamline organics waste processing.

Demo Day Success

A major highlight of the event was Demo Day, where attendees saw EDGE Innovate’s composting solutions in action. The EDGE TRT622 trommel and our largest trommel to date, the TRM831, delivered impressive performance, showcasing their ability to handle high production rates in organic waste screening. Additionally, the FTS75 Mulch Master proved why it is a game-changer in composting, demonstrating unmatched efficiency in material turning, blending, and stockpiling.

Key Takeaways

The USCC Conference reinforced the growing demand for efficient and scalable solutions in organics processing. Discussions with industry professionals highlighted the increasing need for machinery that maximizes throughput while maintaining high-quality output. EDGE Innovate remains committed to leading the way in composting technology, providing equipment that helps businesses improve productivity and reduce operational costs.

We extend our gratitude to everyone who visited our booth, attended Demo Day, and connected with our team. Your insights and enthusiasm drive our innovation, and we look forward to supporting your composting and waste management needs in the year ahead.

 

 

EDGE Innovate product line excels in organics processing with a robust line-up of machinery. Our product offerings include a range of portable trommels for efficient screening, high torque waste shredders for powerful size reduction, and our game-changing FTS Mulch Master for superior turning, blending, and stockpiling of organics. Our MC1400 windshifter ensures precise material separation and contamination removal, while our versatile picking stations enhance sorting efficiency. Let EDGE’s innovative solutions drive up your performance and productivity in organics processing. Get your EDGE today!

Keep up to date with EDGE’s news and events by following us on social media:

EDGE VS420 Waste Shredder: Turning Challenging Waste into Opportunities

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Using an EDGE VS420 low-speed shredder in combination with a high-speed grinder results in major benefits. In today’s waste processing industry, companies are constantly looking for ways to maximize efficiency, protect equipment, and reduce operational costs. One effective approach to achieve these goals is by integrating a low-speed, high-torque shredder like the ever-popular EDGE VS420 as a processing step before feeding material into a high-speed grinder.

We saw this combination in operation when we recently travelled to California to meet the bosses of one of the largest family-owned companies on the West coast who operate a number of EDGE Innovate machines, including an EDGE VS420 shredder and multiple EDGE TRT622 trommels, all supplied by Greenrock Equipment, exclusive distributors for EDGE Innovate products in California and Hawaii.

For any company investing in an EDGE shredder like the VS420 (now available in Electric Hybrid), it will prove to be money well spent, as the shredder provides substantial long-term operational savings.

The major benefit witnessed at this operation was the ability of the VS420 to process feedstocks that contain tough contaminants, such as metal, rocks, or other hard objects. These high torque, low speed shredders excel at breaking down or removing those hurtful contaminants and metals before reaching the grinder. This added layer of protection has transformed the operation making their grinding process much more reliable and repeatable with a significate reduction in forced downtime.

Another major advantage of the low-speed shredder is its ability to break down large, bulky items into smaller, more manageable pieces. This preliminary size reduction creates a consistent material flow that high-speed grinders can handle with greater ease and efficiency. By avoiding clogs and jams, this setup not only increases throughput but also maximizes the quality of the grinder’s output, and it significantly reduces wear and tear on the grinder, extending its lifespan and reducing the need for costly repairs, replacements, and downtime.

By reducing the load on the high-speed grinder, the shredder enables it to operate at a steady pace, increasing the volume of material processed per hour while consuming less energy. This energy-efficient workflow is essential in today’s industry, where minimizing costs and maximizing throughput are top priorities. For example, the EDGE VS420 has an average fuel consumption of just 25 litres/hr (6.6USG/HR).

 Operational flexibility with a Low Speed Shredder

 All of EDGE Innovate’s range of shredders can handle a wide variety of materials that might have been turned away in the past – from highly contaminated organic feedstocks, industrial waste and construction debris to tires and mixed municipal waste.

TAP INTO NEW REVENUE STREAMS

The EDGE waste shredder here brings operational flexibility to the forefront making it possible for the business to confidently say “Yes” to a wider range of materials, diversify their offerings and allow them to enter new market segments, such as composting, recycling, and biomass fuel production. With the added flexibility to take on new applications and serve a wider client base, companies can tap into new revenue streams and improve their competitive standing. An additional key benefit of EDGE Innovate’s low-speed shredders is their ability to reduce dust. The shredders’ lower operating speeds and controlled shredding action significantly minimize the formation of fine particles, which has multiple advantages. Reduced dust production enhances health and safety by improving air quality, lowering the need for costly dust control measures.

Additionally, less dust accumulation on equipment and workspaces means lower maintenance and clean-up costs but the major benefit from this is a much cleaner, in spec final product, which is especially beneficial for applications like biomass fuel and mulch.

 

EDGE Innovate: A Trusted Brand

As a trusted manufacturer in the field, EDGE Innovate is committed to helping waste processing companies enhance efficiency, protect their equipment, and broaden their service capabilities with their advanced low-speed shredders. All EDGE Innovate shredders encompass a highly robust and durable design and being engineered to run at a lower rotor RPM but with high torque enables the shredders to process the most difficult of materials. In addition, all the waste shredders utilise EDGE’s Intelligent Self-Protecting control system with tramp metal cycles to prevents against asset damage and downtime, while multiple chamber configurations, screen options and cutting tools allow operators to customise their EDGE shredders to provide the right tonnage at the desired piece size.

“Integrating one of our shredders allows businesses to confidently accept a wider array of materials and applications, equipping them to enter new markets and meet evolving customer demands. While every operation has unique requirements, we believe that companies processing varied, bulky, or potentially contaminated waste streams will see clear benefits from our low-speed shredders, including increased throughput, operational flexibility, and superior product quality,” commented Greenrock Equipment’s John Connolly.

OPERATIONAL SAVINGS

Although slow-speed shredders represent an initial large investment, EDGE Innovate’s shredders provide substantial long-term operational savings. Reduced wear on grinders, lower energy consumption, minimized dust control needs, and decreased maintenance costs all contribute to significant cost efficiencies. In addition to expanding the range of materials a company can process, a low-speed shredder offers a pathway to greater revenue, helping to offset equipment costs.

Ultimately, a low-speed shredder transforms a waste processing company into a more versatile and resilient operation that is prepared to meet the demands of modern waste management. With an EDGE Innovate slow-speed shredder paired with a high-speed grinder, your waste processing system becomes a powerful, efficient, and robust solution, primed for growth and adaptability in a dynamic market.

The EDGE VS420 Shredder: Now Available with Electric Hybrid

The new VS420E Hybrid from EDGE Innovate is a breakthrough in eco-friendly shredding technology, delivering top-tier performance with a significantly reduced environmental impact. By dramatically lowering CO2 emissions, this hybrid model not only cuts your carbon footprint but also reduces operating costs and maintenance requirements. It combines the mobility of a diesel-driven unit with the environmental and operational advantages of a stationary electric shredder—all in one innovative, self-contained package. Experience minimal environmental impact without compromising on power.

About EDGE Innovate:

EDGE Innovate develops, manufactures, and markets sophisticated technologies for shredding, stacking, screening, and sorting of primary and secondary raw materials in production processes and recycling. The company’s material handling and recycling range comprises reliable, durable, and cost-saving products, including mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers, and truck off-loaders. With a commitment to innovation and sustainability, EDGE Innovate empowers its customers to shred, screen, separate, stockpile, and size a vast array of materials.

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

 

For media inquiries, please contact:

Adrian Donnelly – EDGE Innovate Marketing Manager

E: Adrian.donnelly@edgeinnovate.com

DIRECTOR INSIGHT: 2024 A YEAR IN REVIEW

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2024 has no doubt been a game of two halves certainly up until the end of August sales revenues and output was surpassing that of any previous year and exceeding our 2024 targets. We started to see reductions in order volumes by July and this is a pattern that has continued since.  Unfortunately, this has resulted in a shorter working week for many of our team however in the run up to Christmas we’re back to full working hours. it’s hard to predict what the immediate future holds and there is little consolation in the fact that this is a sector wide challenge. Nevertheless, I firmly believe that we have seen the worst of this downturn and while stormy seas are not yet settled, we’ve started to see light at the end of the tunnel and we look forward to busier and more positive times ahead

It is difficult to pinpoint exactly what has caused these issues, certainly limits on production during COVID and post COVID driving unprecedented demand in the latter part of 2022 and throughout 2023 leading to an increased output from manufacturers.  This ultimately resulted in oversupply of product. Wars in Eastern Europe and in the Middle East have also led to huge uncertainty and of course a fall off in demand for these particular regions.  Exacerbating all of this has been a high level of political uncertainty fueled by general elections in the US, UK, Republic of Ireland and across many other European states. A widened gap in economic policy between parties in these countries has led to a higher degree of trepidation. With these elections now over and even taking into account the anti-business philosophy pursued by the new UK government this uncertainty has largely disappeared. We can already detect more confidence and positivity across all our main markets.

All of this said, the team at the EDGE have been working diligently to drive improvement right across all our business functions. Our ability to continue to demonstrate agility has been a key factor in our capacity to drive significant progress even during this downturn. The company continues to invest heavily. Early 2025 will see the opening of our long-awaited new office facility and customer welcome centre. As the team here expands it is massively important to us that we retain that close knit family business philosophy. Open plan offices where staff are intertwined and where the functions of design, purchasing, production management and after sales are joined at the hip is a key driver in this investment. As the company increases its standing and presence across the global marketplace, visits from international customers is an almost daily occurrence here. The new building will be a welcome centre for these colleagues enabling strategic discussions, improvement planning and equipment inspection to be much easier. EDGE has a reputation for being professional yet prudent and this new complex is designed with those ideals in mind.

2024 PRODUCT LAUNCHES

New product development and product improvement has always been and will always be a principal foundation of our organisation. 2024 has seen significant progress in this field. The launch of our new ScreenPro range especially the S18 has proved particularly successful. This machine is designed with a range of features and unique design attributes unmatched by any of our competitors. These design principles will be used again as we finalise work on new S16 and S12 products. The new VS750 which an upscaled version of our extremely successful VS 420 has also been launched this year. The machine is available both in diesel and electric versions and with options of synchronized or independent drives. The VS750 has surpassed all our expectations in terms of output capacity and performance and congratulations to our design team on a particularly successful project.

ELECTRIFICATION 

Our team have also been busy in the process of making all our equipment available in electrified versions. The climate issue is something our company is determined to help solve. As part of our portfolio is used in the materials recycling sector we recognise the need to continue to make our portfolio more efficient and less reliant on fossil fuels. This is a journey that will have no ending, but we have made significant progress to date and will continue to do so. We have all witnessed the effects of global warming with some devastating storms notably in the southern eastern states of the US and extensive flooding in Spain and indeed in our local area here in Ireland where our operations are based. We will not be found wanting in our efforts to do our bit.

This year has seen our usual high level of attendance at global trade shows. We have been actively involved in many major exhibitions including the Compost conference which featured 5 units in action, the AED summit in Las Vegas, Agg1 in Nashville, IFAT Munich and of course Hillhead in the UK where we launched the VS 750.  We have also exhibited at many other events across North America, the UK, Europe and Australasia.  Next year will see and increased participation and even more shows as we send out the message to the marketplace that EDGE has a huge world class product offering aimed at solving the problems of our customers and helping them come up with more efficient and productive solutions.

From an operations point of view, the company continues to invest and chase the holy grail of optimum efficiency levels. A new laser section cutting machine is an example of our commitment to this and we have continued to invest in our factory facilities including the latest production management planning software. There is huge competition in the marketplace and our team are committed to having the edge on our competitors.

COMMUNITY ENGAGEMENT

In terms of community engagement, the company has always been committed to investing and interacting with our local community. 2024 has been no different and neither will 2025. We are of course hugely invested in the MEGA project and this year we have been involved in the launch of exiting new STEM promotion project aimed at primary school students. We visited our local schools and colleges on a regular basis and moreover this year in particular has seen a huge increase of students and young people coming to visit our factory facilities to see the opportunities that EDGE Innovate offers them in their future careers. We aim to inspire and attract more females and more young people into our company especially into our design and engineering functions. We are committed to developing our team so that they continue to the be the best in this industry. Our organisation and our people are permanently committed to helping charitable foundations and local sporting bodies. We realise their importance in helping people with many of the problems that modern society presents, and we are proactive in this assistance.

I want to thank all our friends and stakeholders for working with us throughout the year. Thanks to our team here at EDGE, of course our distribution partners across the world as well as our hugely important supplier network.

We are excited and buoyant for 2025 and we look ahead with renewed resolve and confidence.

Bauma 2025

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EDGE Innovate will be in attendance at bauma 2025; in Munich, Germany from 7-13 April 2025.

bauma which takes place every three years in Munich, is an international trade fair for construction machinery, building material machines, mining machinery, construction vehicles and equipment and has firmly established itself as the world’s leading trade fair of the industry. bauma is a hub for international business and an important venue for gathering information and establishing contacts, where building and construction experts from all over the world can inform themselves about state-of-the-art technology.

EDGE Innovate will be present in the Courtyard Exhibition Area  – C23 stand 9 (area between Halls C2 and C3). To discuss the EDGE Recycling and Material Handling Range or to arrange a meeting at bauma 2025 please email us at info@edgeinnovate.com

Our latest offering the SCREENPRO S18 will be showcased on our outdoor stand. Designed to tackle the toughest applications, the ScreenPro S18 features interchangeable flip flow and conventional scalper screens for ultimate flexibility. Don’t miss the chance to see this machine up close on our stand.

View our product page to learn more about what we can offer – https://edgeinnovate.com/products/ 

Keep up to date with EDGE’s news and events by following us on social media:

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electric driven waste shredder

EDGE Innovate’s Electric Waste Shredder Helps Boost Recycling Rates

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When Conservation Station moved its recycling operation from an outdoor site to under the roof of a newly purpose built 60,000 sq ft facility it provided the perfect opportunity to invest in an emission free all electric driven waste shredder and trommel screen, supplied by Greenrock Equipment, exclusive distributors for EDGE Innovate products in California and Hawaii. As an already well-established business founded in 1979, the company has enjoyed a long and successful relationship with Greenrock Equipment which led them to the purchase of a static EDGE Slayer XL and TRM622 wheel mounted trommel screen. These two recent additions are now working in perfect harmony under the same roof with the company’s other EDGE equipment which includes a TS65 stacker and an MS50 mobile radial stockpiler.

Operating outdoors in the past, space was never an issue, but with the new indoor facility every effort is made to make the best possible use of the available area, and that’s where the compact design of the new EDGE equipment is playing a vital role. Not only is it proving to be more efficient, but more productive, too, as Conversation Station’s Operations Director Garrett Randall has been telling us. “We are in the business of processing green waste, C&D waste and other materials and since moving all of our operation into this new building we only have a certain amount of space that we can effectively utilize, which is where the compact size of the EDGE equipment has proven its worth,” said Garrett.

As the recycling and waste management industries continue to embrace greener solutions, companies like Conservation Station are leading the charge by investing in electric-driven equipment. According to John Connolly, co-founder of GreenRock Equipment, “Conservation Station’s decision to invest in electric-driven equipment reflects a growing industry trend towards reducing operational costs and minimizing their environmental impact. Electric machines are much quieter to operate, ideal for indoor processing and urban environments where noise pollution is a concern. Additionally, they are more economical to maintain with fewer moving parts, have greater energy efficiency, and go a long way to helping businesses reach their sustainability goals.”

Conservation Station’s recent acquisition of the electric-powered Slayer XL Shredder has significantly enhanced their ability to process construction and demolition (C&D) waste. As Connolly highlights, “One of the biggest wins for Conservation Station is how the electric-powered Slayer XL Shredder has enhanced their processing capabilities, especially C&D waste. The smaller footprint of the electric Slayer XL unit has benefitted the team at Conservation Station, not only by reducing emissions but also by optimizing their available working space. The smaller footprint has allowed for better organization within the indoor facility, providing more room for sorting and processing materials”.

The smaller sized product now created by the Slayer XL has enabled Conservation Station to remove much more heavy products and dirt from the waste stream, leading to higher-quality recyclables. The shredder’s efficiency has also freed up space in the facility, allowing for faster processing times and the ability to handle larger volumes without sacrificing quality. “Our new shredder has allowed us to process materials at a higher efficiency rate and now that we can shred the material to a much smaller size, we can use our indoor area much more efficiently freeing up more working space to process even bigger volumes of material,” added Garrett.

 Electrically driven trommel screen

 In addition to the Slayer XL, Conservation Station has also invested in an EDGE TRM622 Trommel. “We opted for the electrically driven model and it has been working incredibly well for us, making it easier to process more material with less manpower”. Intregrating the new electric-powered trommel has allowed for precise material separation, whilst its customizable parameters enables the facility to screen a greater variety of materials. “It has dramatically reduced labor requirements and allowed for a smoother, more streamlined operation”.

With an impressive 6’x22’ variable angle screening drum; the TRM622 is particularly effective for handling high volumes of waste. Its efficient screening capabilities enable the team to process materials faster and more accurately, ensuring that only quality recyclables make it through to the next stage of processing. In an industry where speed and precision are critical, the TRM622 has proven to be an essential asset.

In the highly competitive market for trommel screens in the United States, EDGE Innovate has emerged as the clear leader, with their market share growing steadily year after year. John Connolly explains why they have become the trommel of choice, “The EDGE TR622 trommel series has set the benchmark for trommel screens here in the US in terms of production capacity, build quality and screening efficiency. No competing model comes close to the design features offered by EDGE as standard such as its intelligent load management system, full remote functionality and class leading belt widths”.

EDGE STACKERS – Maximizing Storage and Logistics

 Also being kept busy when we visited the Conservation Station facility was an EDGE TS65 tracked mounted stockpiler. The TS65’s design offers remarkable flexibility, thanks to its adjustable feed height and variable working angle. Its self-propelled capabilities make it easy to deploy across the entire facility for a range of tasks. Like many other sites that handle large quantities of materials; Conservation Station have utilised their tracked stacker to significantly improve their storage efficiency by creating larger, more organized stockpiles. Conservation Station’s use of stackers from GreenRock play a critical role in maximizing space and reducing the need for excess ground space. This is particularly important with indoor facilities, where space is at a premium.

The EDGE stockpilers operating at the facility minimize the need for manual material handling. With less reliance on wheel loaders and excavators, the operation here runs more smoothly, reducing bottlenecks, speeds up material handling and reduces labor requirements. With fewer moving parts and lower on-site traffic, the potential for injury is reduced, creating a safer working environment while boosting overall operational productivity.

Exceptional Product Support

 “As demand and volumes increase, all of this EDGE equipment has certainly made our life a lot easier. We can process bigger volumes of waste material more efficiently and much more quickly, all of which contributes to increasing productivity on site,” said Garrett who added that the high level of service and support from Greenrock Equipment enabled the whole operation to run smoothly.

“We are very satisfied with the back-up we get from Greenrock Equipment. It’s been great and their parts availability is never an issue,” commented Garrett. “Anytime we need anything they are only a phone call away and the ordered parts arrive promptly. The team at GreenRock works closely with us to make sure we are always happy and satisfied with the service and support to enable our operation to continue without any undue hiccups.”

The combination of innovative electric-powered equipment and excellent after-sales service has allowed Conservation Station to transition seamlessly into their new indoor facility, meeting increased demands while maintaining high standards of efficiency and sustainability.

By incorporating electric-driven equipment like the EDGE Slayer XL Shredder, TRM622 Trommel, and stackers from GreenRock Equipment, Conservation Station has not only boosted its operational efficiency but also reduced its environmental footprint. Their investment has helped them meet the growing demands of their waste processing facility while optimizing space, reducing labor requirements, and achieving greater overall productivity.

As industries look toward more sustainable solutions, the success of Conservation Station serves as a great example of the benefits electric-driven equipment can bring. With the support of EDGE Innovate and GreenRock Equipment, the future looks bright for this forward-thinking recycling operation.

About EDGE Innovate:

EDGE Innovate develops, manufactures, and markets sophisticated technologies for shredding, stacking, screening, and sorting of primary and secondary raw materials in production processes and recycling. The company’s material handling and recycling range comprises reliable, durable, and cost-saving products, including mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers, and truck off-loaders. With a commitment to innovation and sustainability, EDGE Innovate empowers its customers to shred, screen, separate, stockpile, and size a vast array of materials.

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

 

For media inquiries, please contact:

Adrian Donnelly – EDGE Innovate Marketing Manager

E: Adrian.donnelly@edgeinnovate.com

Technology Innovation of the Year Award at MEWAR 2024

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EDGE Innovate is proud to announce that we have been awarded the prestigious Technology Innovation of the Year (Waste Management and Recycling) at the sixth cycle of the Middle East Waste & Recycling Awards (MEWAR), held in Dubai.

This marks the second consecutive year EDGE Innovate has been recognized in this category, solidifying our reputation as a leader in innovation for the waste and recycling sector. In 2023, we received this honour for our ground-breaking electric driven waste shredder, the EDGE Slayer XL, which redefined operational efficiency and sustainability in the market.

In 2024, our continued efforts in delivering industry leading solutions earned us the same recognition. This year’s accolade highlights our exceptional design, development, quality, and sustainability across our range of recycling equipment, driven by client-centric innovation and outstanding feedback.

Representing EDGE Innovate at the event was our Managing Director, Darragh Cullen, who proudly accepted the award on behalf of our dedicated team.

Setting New Standards in Recycling Technology

Being awarded two years in a row underscores our relentless commitment to advancing the recycling industry. Our innovative solutions, such as the electric drive EDGE Slayer XL, and other class leading products, reflect our focus on delivering sustainable technologies that improve operational efficiency, durability, and environmental outcomes.

A Big Thank You to Our Team and Partners

This achievement would not have been possible without the hard work, creativity, and dedication of our exceptional team. We are equally grateful to our clients and partners for their ongoing trust and support, and to the MEWAR Awards for this recognition.

Driving Innovation for a Greener Future

As we celebrate this milestone, we remain committed to pushing the boundaries of innovation, both in the Middle East and globally. With each new product, EDGE Innovate is determined to set higher benchmarks in waste management and recycling, contributing to the vision of a greener and more sustainable future.

Congratulations to everyone at EDGE Innovate for this outstanding achievement and for continuing to make a real difference in the waste and recycling industry.

C&D Waste Recovery Solutions

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

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A Growing Force: EDGE continues to expand and innovate

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Continuous Growth and Facility Expansion

EDGE Innovate has been undertaking a multi-phase expansion of its manufacturing facilities. The first significant development was the creation of a state-of-the-art shotblasting and painting area, which maximized production efficiency. This was followed by an expansion of the manufacturing sheds, leading to a 30% increase in overall production capacity. The new space now accommodates additional prefabrication areas, welding stations, and final assembly operations. Currently, the company is in the final phase of its expansion, constructing a modern office block aimed at enhancing the visitor experience.

Conway emphasized the importance of these improvements, stating, “It’s important that we can offer a nice working environment, modernize the factories as best we can, and make employees feel as comfortable as possible when they’re working here.” Given the competitive nature of the local engineering and manufacturing industry, particularly in welding and fabrication roles, offering a high quality work environment has helped EDGE Innovate attract and retain skilled staff. The company was one of the first in the area to introduce a four-day work week, which has further enhanced employee retention and job satisfaction. “That attracted people to come and work for the company and we’ve retained that staff in the last couple of years and continued to grow and develop year on year,” Conway added.

A Leader in Innovation and Product Development

As a global leader in advanced material handling and recycling solutions, EDGE Innovate’s focus on research and development has been central to its success. Since its founding in 2008, the company has maintained an aggressive product development program. EDGE Innovate now offers one of the widest ranges of solutions available from any single brand, catering to the quarrying, recycling, and waste management sectors.

At Hillhead 2024 exhibition, EDGE Innovate proudly introduced the SCREENPRO S18, the latest addition to its tracked scalping screens. According to Conway, the S18 has already generated significant demand and is quickly becoming one of the company’s core products. “During the research phase, we engaged closely with our distribution network to discuss specifications and the core requirements for our customers. I believe we’ve successfully designed and launched the SCREENPRO S18, which we feel is a robust, reliable, efficient, and user-friendly machine. It’s also very easy to service and maintain—features that we see as core requirements for any customer in the quarrying and recycling industries ”

EDGE Innovate’s commitment to innovation doesn’t stop there. Conway revealed that the S18 is just the first model in the new SCREENPRO range, with additional models set to launch later this year and into 2025. “This is only the first phase of our development for the SCREENPRO range. Later this year, and into 2025, we’ll offer a range of sizes of screens to meet the varying applications and budgets of our customers,” he said. This product diversification further solidifies the company’s position as a market leader.

Looking Ahead

As always, EDGE Innovate continues to invest heavily in research and development, expanding its product range to meet the evolving needs of its customers. “When the market improves, which undoubtedly it will, we should be in a better position to maximize our overall potential sales to all those new end customers,” he stated. EDGE Innovate’s growth in production capacity, combined with relentless product innovation, ensures the company’s continued success in delivering progressive material handling solutions to its global customer base.

 

About EDGE Innovate:

EDGE Innovate develops, manufactures, and markets sophisticated technologies for shredding, stacking, screening, and sorting of primary and secondary raw materials in production processes and recycling. The company’s material handling and recycling range comprises reliable, durable, and cost-saving products, including mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers, and truck off-loaders. With a commitment to innovation and sustainability, EDGE Innovate empowers its customers to shred, screen, separate, stockpile, and size a vast array of materials.

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

BEST TRACK TROMMEL ON THE MARKET

Bettergrow Transforms Organic Waste with EDGE Innovate

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Mark Waldron, Operations and Sales Manager at Bettergrow, emphasizes the company’s innovative recycling approach at the Ravensworth site. “Bettergrow utilizes recycled green waste from Newcastle City Council to produce compost. We blend this with our solids for mine rehabilitation and agricultural purposes in pasture land,” he explained. Sustainability forms the cornerstone of Bettergrow’s operations, as they breath new life back into the AGL mine site. The importance of compost utilisation in this process is underscored by a recent study by the Australian Recycling Organics Association (AORA) which shows how compost leads to soil enrichment by replenishing nutrients and organic matter, aids in improved water retention, prevents erosion, reduces methane emissions through carbon sequestration whilst also diverting organic waste from landfill.

To enhance their recycling capabilities at the Ravensworth site, Bettergrow has partnered with FOCUS enviro, the official distributor for EDGE Innovate Equipment in Australia. The company provides bespoke solutions and top-tier equipment to support the waste and organic industries in Australia. Their services include operational training, technical support, with a large inventory of parts and consumables on hand to ensure maximum uptime for their customers’ operations.

THE BENCHMARK FOR TRACK TROMMEL SCEREENS IN AUSTRALIA

Bettergrow has invested in several pieces of advanced equipment from FOCUS enviro, including three EDGE Innovate TRT622 track trommels. These trommels are equipped with 40mm, 20mm, and 12mm screen media, which have significantly improved the efficiency and quality of the final product created. An EDGE MC1400 wind shifter, another crucial piece of equipment, effectively separates plastic contaminants from the upcoming waste timber. Bettergrow have recently added a water bath with the purpose of improving the separation of rock from the incoming timber waste stream.

The EDGE Innovate TRT622 is known for being the largest track-mounted trommel available in Australia. The units offers high production rates and exceptional screening capabilities, making it ideal for various recycling applications. Key features of the EDGE TRT622 include; a 6.9m long screen drum with variable speed and adjustable screening angle. EDGE Innovate’s leading intelligent load management system ensure’s optimum screening performance and uptime. A heavy-duty construction design and high manoeuvrability make the EDGE TRT622 the ideal trommel screen for the Australian market. The machine’s eco-power saving functionality only adds to its operational efficiency and reduced environmental impact.

INCREASING PRODUCTION WITH EDGE TROMMELS

Mark Waldron emphasized the importance of this equipment in Bettergrow’s operations. “The three EDGE trommels have helped to increase productivity and produce a much cleaner product. We can screen from 20mm to 12mm directly, ensuring a clean end product,” he explained. The collaboration with FOCUS enviro extends beyond just equipment provision. “FOCUS enviro are great help to us on site. They have trained personnel that can come out and sort out any glitches or any electrical issues and have a good knowledge in what the machines are capable of, so they can help to increase throughput with a few tweaks as well as facilitating the training of our own staff”.

Bettergrow’s dedication to environmental sustainability, combined with the cutting-edge technology and support from EDGE Innovate at it’s distribution partner, positions them as a leader in the waste recycling industry. Their innovative use of recycled green waste for mine rehabilitation and agricultural applications showcases their commitment to creating a greener, cleaner future.

About EDGE Innovate:

EDGE Innovate develops, manufactures, and markets sophisticated technologies for shredding, stacking, screening, and sorting of primary and secondary raw materials in production processes and recycling. The company’s material handling and recycling range comprises reliable, durable, and cost-saving products, including mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers, and truck off-loaders. With a commitment to innovation and sustainability, EDGE Innovate empowers its customers to shred, screen, separate, stockpile, and size a vast array of materials.

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

 

For media inquiries, please contact:

Adrian Donnelly – EDGE Innovate Marketing Manager

E: Adrian.donnelly@edgeinnovate.com

AUSTRALIAN ORGANIC WASTE PROCESSOR BOOSTS PRODUCTION WITH AN EDGE TRM831 TROMMEL

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Living Earth Australia was launched 12 months ago, harnessing the processes, expertise, and products of the New Zealand organics industry. A subsidiary of the Integrated Waste Services Group, Living Earth Australia will bring a range of composts and mulches to the agricultural and landscape industries, as well as retail outlets.

Grace Barila, Environmental Manager, says Living Earth Australia is an opportunity for IWS Group to consolidate its organics recycling processes.
“We’re confident we can go out to market in a larger way,” Grace says.
“We’ve been processing organics for several years for councils and wanted to improve those systems. We know we can provide good quality products to help rejuvenate our soils.”

ORGANIC WASTE PROCESSING (FOGO)

Each year, organic waste in landfills generates about 13 million tonnes of greenhouse gas emissions. Australia’s National Waste Plan has set an ambitious target to half organic waste sent to landfills by 2030 and commits states and territories to roll out food organic garden organic (FOGO) collection services.  The aim is to convert organic waste into recycled organic products such as compost. Through organics recycling and the return of compost back to soils, greenhouse gas emissions can be reduced but there are also additional benefits such as improved soil health and biodiversity, increased agricultural productivity, enhanced food security, and water quality. Grace says this is particularly important in South Australia where the local agricultural industry is struggling to work with depleted soils.

IWS Group, supported by environmental management company Ennovo, processes about 50,000 tonnes annually of FOGO from local councils, producing a range of compost, mulch, and soil enhancements. The products have recently been AS4454 certified. Additionally, the South Australian site meets quality assurance and quality control standards set by Living Earth New Zealand. Grace says an onsite laboratory provides real-time data to ensure products continue to meet strict standards. The site also has a native nursery where compost products are batch tested alongside the grow-out of native plants for large-scale revegetation works. Living Earth focuses on creating compost that is used as the foundational ingredient in all its mixes, helping to promote long-term soil health.
“Our ultimate aim is rejuvenating soils for future generations,” Grace says.
“Our ethos is all about sustainable development and reducing waste.

“Laboratory testing provides evidence that our products are working well according to nutrient level, moisture content and particle size grading. But at ground level, we have farmers who are noticing the difference in their crop when using our compost. Farmers love our products.”

SOLUTIONS FOR FOGO CONTAMINATION 

Grace says there has been a marked increase in the amount of FOGO that needs to be processed. Living Earth Australia has restructured its facility to cater for larger volumes of waste and produce more varied products. However, contamination continues to be a challenge. While South Australia has led the way in introducing plastic bans, Grace says there’s still confusion about what is compostable and what isn’t. Plastic bags, garden equipment and pots, among other things, continue to be found in FOGO bins.

To that end, Living Earth Australia has invested heavily in machinery to help remove contamination, purchasing an EDGE TRT622 trommel screen and an EDGE TRM831 mobile trommel screen – the first in Australia – from industrial equipment supplier FOCUS Enviro.

“The TRM831 is the largest wheel mounted trommel on the market, not alone in Australia. It’s seer scale provides operators with unrivalled production rates, ideal for operators seeking to boost their production capabilities. High-capacity processing equipment, such as the TRM831 will play an important role helping Living Earth Australia meet its plans for expansion.”

EDGE TRM831 trommel

The EDGE TRM831portable trommel not only guarantees huge production rates but offers ultra reliability with minimum upkeep, says FOCUS Enviro’s Ryan McParland. “Trommel screens from EDGE Innovate are simple to operate and are designed to require minimal maintenance. Customers know they will start up and consistently process large volumes of material day after day without any of the major upkeep you would associate with other products such as star screens. That’ the biggest selling feature of a machine like this.”

EDGE TROMMEL SCREENS – PERFECT FOR THE AUSTRALIAN MARKET

Like all well designed products, the EDGE trommels supplied by FOCUS Enviro are smartly designed to make operating them simple. They are loaded with a number of smart features such as an intelligent load management system that ensures the unit is running at optimum capacity at all times whilst minimizing the risk of blockages occurring, all the operator needs to do, is to keep loading in the feed stock.  Full remote functionality over all major functions such a feeder speed and screening angle comes as standard, allowing the loader operator to stay in complete control from a safe distance whilst a 180 degree remote controlled radial fines conveyor reduces the need to constantly move screened material.

“To further reduce the changes of bridging or drum overload, EDGE Innovate has complimented its intelligent load management system with a larger designed hopper opening and supplied industry leading belt widths to allow a smooth flow of material through the trommel” Ryan says.

FOCUS Enviro has firmly established itself as a premier supplier of organic and waste processing solutions, not only in Australia but also in New Zealand. Many leading waste management companies trust their expertise and industry-leading products to enhance their operations. “Our service goes beyond simply providing equipment,” says Ryan. “We fully invest ourselves in our clients’ businesses, ensuring the solutions we deliver meet their specific needs.”

In the project with Living Earth Australia, FOCUS Enviro’s engineers thoroughly analysed their feedstocks, making precise adjustments to parameters like drum speed, screening angle, feed rate, and the aggressiveness of the drum lifters. They also selected the appropriate screen media to ensure the finished product met stringent quality standards—all before the final handover was completed,” Ryan explains.

EDGE TRT622 – THE TROMMEL OF CHOICE

Also with a focus on capacity, the TRT622 tracked trommel screen, the largest track mounted trommel available in Australia and has proven pedigree amongst the organic waste processors. Its heavy-duty construction design and high manoeuvrability have made it a popular choice here in Australia. With a 6.9-metre-long screen drum, it provides advanced screening options and is driven by a direct four-wheel drive system with a variable drum speed of 0-30 revolutions per minute.

Again, Ryan points to its enhanced features such as hydraulic load sensing and automatic sequential start-up that ensures ease of use and minimal  supervision as to why the TRT622 as been so positively received here in Australia. Its customization has lent itself to being able to flourish in many applications. Thanks to a wide range of various aperture meshes, drum styles such as punch plate, woven mesh or fully welded punch plate drums with scrolls all of course interchangeable; has allowed the EDGE TRT622 to excel not only here in Australia but also in North America.

Track Trommel Screen Australia

One of the unique features of the EDGE TRT622 trommel screen is the radial remote controlled fines conveyor that can place more than 1000 cubic metres of material in a single stockpile – almost 10 times that of traditional trommels, Ryan says.

“The EDGE TRT622 tracked trommel screen is designed for maximum productivity and has been proven in the Australian market,” Ryan says.

“It will allow Living Earth Australia to double its production capacity.”

FOCUS ENVIRO – TRUSTED PARTNERS OF AUSTRALIA’S WASTE PROCESSORS

Paul Bowden, Asset and Carbon Development Manager for Ennovo, says reliable operation for a long time, with consistency, is a critical step in Living Earth Australia’s production process. Machinery that is extremely well built for durability and minimal downtime were key requirements. Equally as important was after-sales support from a supplier with good stock on parts and who would support the servicing regimes and preventative maintenance standards.

“FOCUS Enviro had great communication throughout the procurement process and delivered the machine and critical parts on time,” Paul says.
“They also spent time with our service team and operators throughout the commissioning of the plant and made sure training and operation were set up from the beginning.”

Grace says the new equipment and partnership with Living Earth is already bringing benefits in the form of increased contracts with local councils.

Living Earth Australia products created from local government FOGO and green collections will be redirected back to the councils, closing the loop on organic waste. Bulk products are delivered to local farmers and will be stocked at IWS Group transfer stations and supply yards. As it continues to look at new initiatives to support the community, Living Earth is introducing the Hulka Bag – a convenient delivery service of its mulch and compost products in flexible cubic-metre bags.

About EDGE Innovate:

EDGE Innovate develops, manufactures, and markets sophisticated technologies for shredding, stacking, screening, and sorting of primary and secondary raw materials in production processes and recycling. The company’s material handling and recycling range comprises reliable, durable, and cost-saving products, including mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers, and truck off-loaders. With a commitment to innovation and sustainability, EDGE Innovate empowers its customers to shred, screen, separate, stockpile, and size a vast array of materials.

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

 

For media inquiries, please contact:

Adrian Donnelly – EDGE Innovate Marketing Manager

E: Adrian.donnelly@edgeinnovate.com

 

EDGE STAFF ANNUAL CHARITY DONATION

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Sean Boyle Southern Area Hospice Services Partnership Development Officer commenting on the donation from EDGE staff “We are so appreciative of the generous support from the Edge Innovate staff with their donation of £4000. With an annual fundraising target of £3.6 million, without the support of organisations like Edge Innovate we simply would be unable to provide our services. It is so greatly appreciated”.

Adrian Donnelly, EDGE Innovate Marketing Manager “A massive thank you to all our colleagues who continue to support these local charities on a weekly basis. This support will make such a huge difference to help local people in our communities living with cancer and those receiving palliative care.”

CHARIS CANCER CARE

Charis Cancer Care is Mid-Ulster’s first unique Cancer Care Centre. It provides person-centred care for those whose lives are affected by cancer from diagnosis onwards – including their families and supporters. This is possible through the delivery an individualised programme of complementary therapies and psychological and emotional support that compliment treatment and care given by hospital and cancer centres.

The aim is to reduce the effects of the disease and its treatment, whilst improving quality of life and helping those regain control and cognitive skills.

DISCOVER WAYS TO SUPPORT: https://chariscancercare.org/support-charis/

SOUTHER AREA HOSPICE

Southern Area Hospice Services provide the highest standard of specialist palliative care to individuals with complex life-limiting conditions, irrespective of their condition or place of care.  Our services are available to patients who live within the Southern Health Board region.

DISCOVER WAYS TO SUPPORT: https://chariscancercare.org/support-charis/

About EDGE Innovate:

EDGE Innovate develops, manufactures, and markets sophisticated technologies for shredding, stacking, screening, and sorting of primary and secondary raw materials in production processes and recycling. The company’s material handling and recycling range comprises reliable, durable, and cost-saving products, including mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers, and truck off-loaders. With a commitment to innovation and sustainability, EDGE Innovate empowers its customers to shred, screen, separate, stockpile, and size a vast array of materials.

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

EDGE’s SCREENPRO S18 Touches Down in North America

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NEW SCALPING SCREEN SOLUTION FOR NORTH AMERICA

“The EDGE SCREENPRO Series represents a huge opportunity for EDGE Innovate and our partners in North America. After years of lobbying from our distribution partners, especially in North America for us to bring out a series of track mounted screening solutions, we firmly believe this is now the right time.” Lee Williamson, EDGE Innovate’s North American Distributor Manager.

The EDGE SCREENPRO S18 is the first track mounted, heavy duty scalping screen to roll off EDGE Innovate’s production line which will also see a range of different sized scalping screens set to be added to the SCREENPRO range in 2024 and 2025. The new range of SCREENPRO products will allow EDGE Innovate to satisfy differing customer requirements and budgets.

SCREENPRO S18 SIGNATURE FEATURES 

The new EDGE SCREENPRO S18 features a dynamic 18’x6’ (5.4×1.75m) two-deck screen with interchangeable flip flow and conventional scalper screens. This flexibility allows the EDGE SCREENPRO S18 to tackle screening applications that other conventional screens cannot, such as incinerator slag or wet, damp and sticky material. Other impressive design features include a low-level feed hopper, 2 or 3 way split configuration, and hydraulic folding discharge conveyors to facilitate the quick transition from operation to transport and a fully integrated power unit with large service access.

SCALPING SCREEN CUSTOMISATION 

Customers can choose from a wide range of screen media options including woven mesh, punch plate, finger screens and bofor (grizzly) decks to achieve a variety of final grain sizes and to process different feed material. To meet the demands of recycling applications, the SCREENPRO S18 can also be equipped with both over-band magnets and magnetic head drums for the extraction and recovery of ferrous metals.

 

“The new EDGE SCREENPRO range carries the core characteristics of any EDGE product by offering; high functionality, extreme reliability, efficiency and versatility. The new SCREENPRO range perfectly complements our current product offering and will serve to further raise and enhance the EDGE Innovate brand in North America for many years ahead.” Lee Williamson, EDGE Innovate’s North American Distributor Manager.

 

About EDGE Innovate:

EDGE Innovate develops, manufactures, and markets sophisticated technologies for shredding, stacking, screening, and sorting of primary and secondary raw materials in production processes and recycling. The company’s material handling and recycling range comprises reliable, durable, and cost-saving products, including mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers, and truck off-loaders. With a commitment to innovation and sustainability, EDGE Innovate empowers its customers to shred, screen, separate, stockpile, and size a vast array of materials.

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

 

For media inquiries, please contact:

Adrian Donnelly – EDGE Innovate Marketing Manager

E: Adrian.donnelly@edgeinnovate.com

 

New Zealand Waste Shredders

A Slayer XL Waste Shredder Makes a Big Impact In New Zealand

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Central Environmental has a longstanding relationship with Equip2, their trusted local distributor. “We’ve been working with Equip2 for nearly 20 years,” says Butcher, “and we rely on them not only for providing high-quality equipment but also for their excellent service and backup.” Equip2 has supplied various machinery to Central Environmental over the years, helping the company to grow, boosting their efficiency and production capacities.

The EDGE Slayer XL:  A Waste Shredder Built for Efficiency

The Slayer XL has quickly proven to be a game-changer for Central Environmental. “The simplicity of use is one of the best features of the machine,” says Butcher. “If you overload it, the shredder simply reverses automatically to prevent clogging, and it consistently delivers a great product at the end.” Central Environmental has found the machine ideal for reducing large volumes of mixed waste, including timber, glass, and metal, while lowering operational costs in transport and landfill fees.

Featuring a robust twin-shaft shredder, the EDGE shredder can be deployed to process  a wide variety of waste materials, from green waste to construction debris. Its intelligent load management makes it ideal for shredding material that contains a non-shreddable object, it simply self-reverses reducing downtime and more importantly protects the shredder chamber. Additionally, the machine offers customizable shredding settings, allowing operators to jump between different waste streams.

The impact of the Slayer XL goes beyond just business benefits; it’s also helping Central Environmental make a positive environmental contribution. “Reducing landfill is not just about saving money; it’s about doing what’s right for the environment,” Butcher remarks. With future plans to expand their services to include food waste recycling, the company is on track to provide comprehensive waste solutions for the wider central region. “The equipment allows us to provide solutions for multiple types of waste, not just in our local community but for the wider central region.”

Looking Ahead 

With the EDGE Slayer XL playing a crucial role in their waste management process, Central Environmental is already planning their next steps. “We’ve ordered a full EDGE Innovate sorting station from Equip2 and are excited for what’s next,” Butcher reveals. The company remains committed to expanding its recycling services, ensuring they continue leading in sustainable waste management.

For those considering green waste processing or recycling, Butcher has simple advice: “You need the right gear, and you have to be 100% committed. Cheap equipment won’t give you long-term results. The investment pays off, and we’ve seen that firsthand with the Slayer XL.”

With its combination of reliability, ease of use, and environmental benefits, the EDGE Slayer XL has proven itself as a critical asset in Central Environmental Limited’s operations. Thanks to Equip2, they are set to continue making strides in sustainable waste management.

About EDGE Innovate

EDGE Innovate’s range of slow speed, high torque waste shredders are probably the most flexible and functional slow speed shredder on the market today.

Designed with strength, durability and serviceability in mind, our shredders can handle almost any material in any application. With a huge range of both rapid volume reduction and intricate piece sizing solutions available, our shredders can be employed as either a primary or secondary shredder and can be seen working anywhere from waste management companies to biofuel producers. With the recycling industry ever changing and adapting to new regulations and stringent requirements placed on MRFs, adaptability is key. Whether it is processing C&D waste, utility poles or domestic household waste, the range of shredders from EDGE can be customised to provide the right tonnage at the desired piece size.

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

GO GREEN WITH AN ELECTRIC WASTE SHREDDER FROM EDGE

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With over 20 years of expertise in electric drive systems, EDGE Innovate leads the way in sustainable industrial solutions. The electrified VS420 slow-speed, high-torque shredder represents a major leap forward in reducing industrial emissions while maintaining the highest standards of efficiency and power.

ECO-FRIENDLY ENGINEERING FOR INDOOR AND URBAN USE

The VS420E Hybrid is a perfect choice for operators who require flexibility and sustainability. Replacing the conventional 310Kw CATERPILLAR engine with two 132KW electric motors, the VS420E delivers the same production capacity and torque as diesel/hydraulic units. A small 55Kw diesel engine provides mobility for tracking and setup functions, while an additional 11Kw auxiliary motor ensures full setup capabilities in both “Electric” and “Diesel/Hydraulic” modes.

Designed for zero emissions, the VS420E is ideal for indoor applications where air quality is a priority and emissions must be minimized. Its emission-free operation makes it perfect for use inside facilities or in proximity to residential areas, ensuring compliance with environmental regulations.

DESIGN FEATURES FOR QUIET AND EFFICIENT WASTE SHREDDING

The VS420E’s design prioritizes both environmental and operational efficiency. The intuitive “Plug and Shred” feature enables quick connection to the grid, reducing setup time and allowing for rapid, efficient operation. EDGE’s Intelligent Load Management and VS Status Alert System optimize shredder loading, ensuring high throughput while minimizing energy consumption and downtime.

One of the standout features of the VS420E is its ultra-quiet operation. With no engine noise during shredding, it is ideal for use in residential or urban areas where noise pollution is a concern. This makes it not only an environmentally responsible choice but also a community-friendly one.

HIGH PERFORMANCE SHREDDING WITH SUSTAINABILITY IN MIND

The VS420E’s impressive throughput is powered by customizable 2m long, high-torque shredder shafts, designed to meet specific application requirements and produce the desired final product size. With a broad range of tooling options and chamber configurations, the VS420E is engineered for peak performance and minimal environmental impact.

BENEFITS OF ELECTRIC HYBRID EDGE WASTE SHREDDER

Choosing the VS420E Hybrid goes beyond fuel savings—it’s about embracing a sustainable future. Electric hybrid systems reduce operating and maintenance costs, offer greater reliability in extreme conditions, and ensure compliance with stringent environmental and noise regulations. The emission-free operation and low noise levels make it ideal for indoor use, urban environments, and close proximity to residential areas.

As diesel prices fluctuate globally, the VS420E Hybrid offers predictable costs and a faster return on investment, making it not only an environmentally sound choice but also a smart financial decision.

For more information on EDGE’s eco-friendly range of next-generation shredders, please visit: www.edgeinnovate.com.

NOW AVAILABLE THROUGH SOURCEWELL

Making equipment purchases for nonprofit, governmental or educational entities? Then the VS420E hybrid Shredder is available for purchase through Sourcewell. For over 40 years, Sourcewell (formerly National Joint Powers Alliance) has helped government, education, and nonprofit agencies purchase more efficiently by saving them time and money with contract purchasing solutions. By establishing a business and service alliance between member buyers and contracted suppliers, like EDGE Innovate, Sourcewell provide a valued and successful national cooperative contract program. Consider using Sourcewell to satisfy and simplify your purchasing process. 

ABOUT EDGE INNOVATE

EDGE Innovate’s range of slow speed, high torque waste shredders are probably the most flexible and functional slow speed shredder on the market today. Designed with strength, durability and serviceability in mind, our shredders can handle almost any material in any application. With a huge range of both rapid volume reduction and intricate piece sizing solutions available, our shredders can be employed as either a primary or secondary shredder and can be seen working anywhere from waste management companies to biofuel producers.

With the recycling industry ever changing and adapting to new regulations and stringent requirements placed on MRFs, adaptability is key. Whether it is processing C&D waste, utility poles or domestic household waste, the range of shredders from EDGE can be customised to provide the right tonnage at the desired piece size.

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

MANUFACTURING SMARTER – Digital Innovation Fund

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EDGE Innovate is a global leader in the design, manufacture, and distribution of advanced material handling and recycling equipment. EDGE Innovate equipment is operating in over 70 different countries, offering solutions for port handling, quarrying, and waste management industries. Known for innovative and reliable technology, EDGE Innovate helps clients optimize operational processes and improve sustainability.

To maintain the company’s competitive advantage, EDGE Innovates DIF Rapid Demonstrator aims to address the cumbersome process of calculating weekly manufacturing efficiency levels by implementing efficient data collection and analysis methods. This will provide timely insights for prioritizing improvements and establish benchmarks and key performance indicators (KPIs) for ongoing assessment.

The Rapid Demonstrator will also enable EDGE Innovate to monitor factory process costs and machine power consumption, reducing operating costs and fostering a more efficient supply chain. By sharing insights with UK manufacturers, EDGE Innovate seeks to drive industry-wide improvements and collaboration.

ABOUT THE SMART MANUAFACTURING DATA HUB

The Smart Manufacturing Data Hub (SMDH) supports small and medium-sized manufacturers to become more competitive by harnessing the power of data. Digital solutions, expert guidance and funding are available to companies through the hub, allowing them to explore and evaluate their processes, make operational savings, de-risk investments and become more digital savvy.

ANL Upgrades with EDGE Innovate Equipment

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Australian Native Landscapes, a leader in organic recycling and composting, operates from various facilities across New South Wales. Established over four decades ago, ANL is dedicated to transforming organic waste into valuable resources. They offer a range of services including composting, soil blending, and mulch production. Their Badgerys Creek facility, where the new EDGE Innovate equipment is deployed, processes approximately 350,000 tonnes of green waste annually. The facility here is central to ANL’s operations, processing raw green waste into high-quality compost and other finished products.

Focus Enviro: Partner in Environmental Innovation

FOCUS Enviro, renowned for its expertise in waste management solutions, has been instrumental in equipping ANL with state-of-the-art machinery. Known for their customer-centric approach, FOCUS Enviro provides reliable and innovative solutions tailored to the specific needs of their clients. The longstanding relationship between ANL and FOCUS Enviro highlights the trust and mutual commitment to advancing environmental sustainability.

Australian Native Landscapes

Boosting Production Efficiency with new EDGE Innovate Equipment

After impressing operators onsite during a comprehensive demonstration, ANL took delivery of an EDGE VS420 at the start of 2024. The twin shaft shredder from FOCUS enviro has enabled ANL to increase their production capacity without compromising quality. Featuring a high-torque, twin shaft shredding chamber specifically designed for processing organics and timber waste, the VS420 ensures a uniform piece size and exceptional production rates all of which is achieved with an exceptional low fuel consumption. The shredder’s unmatched torque, user-friendly operational controls and load management system enhance its functionality, efficiency, and uptime, making it a perfect fit for ANL’s high-volume needs.

To fully leverage the production capacity of their new waste shredder, ANL paired the VS420 with an EDGE TRT622 track trommel, a proven screening solution throughout Australia. This robust trommel screening with class leading features has been a welcome enhancement to ANL’s equipment arsenal. With advanced screening capabilities, this trommel has become essential for efficiently separating and sizing compost materials. Its track-mounted design provides excellent mobility, allowing ANL to optimize their composting process with greater flexibility and precision.

Completing ANL’s new suite of machinery is the EDGE TS80 track stacker, which has significantly improved the way in which compost material is handled and stored at the Badgerys Creek facility. Designed to maximize stockpile capacity while maintaining easy maneuverability, the TS80 is crucial for the dynamic operations at ANL’s facilities, ensuring efficient material handling and storage.

James Myers, Operations Manager at ANL’s Badgerys Creek facility, praised the new equipment and the support provided by FOCUS enviro. He stated, “We’ve purchased the VS420 slow speed shredder, the EDGE TRT trommel, and TS80 stacker, all of which are user-friendly, produce a great product, and are very reliable. FOCUS enviro has been very good to deal with, always friendly, always reliable, and always there when you need them.”

The integration of new EDGE Innovate equipment marks a significant enhancement in ANL’s green waste processing capabilities. With FOCUS enviro’s support, ANL continues to lead the way in sustainable waste management, turning organic waste into valuable resources efficiently and reliably. This collaboration not only strengthens ANL’s operational capacity but also underscores the importance of innovation and partnership in achieving environmental sustainability.

ORGANIC RECYCLING

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

MULCH COLORING EQUIPMENT – THE KEY TO STAISFYING AMERICA’S GROWING DEMAND FOR MULCH

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America’s fascination with mulch has deepened in recent years, propelled by a multitude of benefits that make it an indispensable component of landscaping and gardening. In fact, US sales for lawn and garden mulch is projected to increase to $824 million by 2026.

Mulch, typically crafted from wood chips or shredded plant material, serves as a multifaceted solution that addresses various challenges faced by outdoor environments. First and foremost, mulch plays a pivotal role in moisture conservation, helping to retain soil moisture by reducing evaporation. This not only promotes healthier plant growth but also minimizes the need for frequent watering, making it a water-efficient landscaping option.

Furthermore, mulch serves as a formidable ally in the battle against weeds. By forming a protective barrier over the soil, mulch inhibits weed growth by blocking sunlight from reaching weed seeds. This not only reduces the laborious task of weed removal but also maintains the neat and tidy appearance of outdoor spaces.

Moreover, mulch acts as a natural insulator, regulating soil temperature to create a conducive environment for plant roots. This insulation effect is particularly beneficial in regions with fluctuating temperatures, protecting plants from extreme heat or cold and promoting their overall health and vitality.

The  aesthetic appeal of mulch cannot be overstated. With the advent of colored mulch, homeowners and landscapers now have a versatile palette of hues to choose from, ranging from earthy browns to vibrant reds and blacks. This allows for creative expression in landscaping design, enhancing the visual allure of outdoor spaces and elevating curb appeal.

The burgeoning demand for colored mulch in North America underscores its popularity as a preferred landscaping choice. Colored mulch not only offers aesthetic appeal but also boasts longer-lasting color retention, thanks to natural, non-toxic dyes that ensure vibrancy for extended periods. This reduces the need for frequent mulch replacement, saving time, effort, and resources in the long run.

SATISFYING THE DEMAND

To meet the surging demand for colored mulch, innovative solutions like the EDGE ColorPRO dye trommel have emerged as game-changers in the industry. With unparalleled production rates and high efficiency, the ColorPRO offers operators the highest return on investment, streamlining the coloring process and maximizing productivity in the organic industry.

With unmatched production rates of up to 500 yards³/hr; the EDGE ColorPRO offers operators the highest return of any colouring system available on the market. Born from EDGE’s renowned expertise in trommel technology, the ColorPRO has been design from the ground up for the coloring of organic materials.

EGDE COLOR TROMMEL SIGNATURE FEATURES

A self-contained portable dye trommel, the ColorPRO dye trommel from EDGE Innovate incorporates impressive design features such as a 2m X 6.9m (6’ X 22’) long spiral drum with built in material detection system to ensure against colour wastage. A large hopper capacity of 12.6m³ (16.5 yards³) complete with forward / reverse feed conveyor, variable speed feeder and drum rotation allows for differing production rates.

Combining the aggressive force of both a high-speed auger and drum barrel, The EDGE ColorPRO is designed to ensures an efficient delivery with consistent coverage of colorants to meet the stringent demands of the organic industry.

Other notable features include enhanced unit stability via three sets of hydraulic jacklegs as standard. This feature allows operators to position the ColorPRO on uneven, soft terrain. Additionally, EDGE’s Innovates ColorPRO is fitted with a tri-axle bogie complete with fifth wheel hook-up and air brakes. Transportation between sites is exceptionally easy with redeployment taking a matter of minutes thanks to hydraulic folding discharge conveyors and chassis jacklegs.

The EDGE ColorPRO has been proven to streamline the colouring process, allowing producers to colour large volumes of material quickly and efficiently; resulting in reduce production time and labour costs whilst improving overall operational efficiency. With a throughput capacity of up to 500 yards³ per hour and ease of transport; the EDGE ColorPRO is the go-to solution for maximizing productivity and profitability in the organic industry.

America’s infatuation with mulch is set to continue. Innovative solutions like the EDGE ColorPRO will allow producers to meet the growing demand for colored mulch while optimizing operational efficiency and sustainability in landscaping and gardening practices.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

COMPOST CONFERENCE 2025

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EDGE Innovate will once again take part in the U.S. Composting Council’s Annual Conference & Tradeshow, which will commence from Monday 27th- Thursday 30th February in Phoenix, Arizona. The US Compost Conference 2025 is the premiere gathering of compost industry professionals in the world. With over 100 speakers, workshops, facility tours, hundreds of exhibitors including large static equipment displays, and a massive equipment demonstration day (DEMO DAY) you won’t want to miss this event.

Come speak to the EDGE team at Booth 1100 where our market leading EDGE VS420 will be on display. Plus we are excited to participate in the popular Demo Day, where some of our best composting solutions will be in action, including our popular TRT622 trommel and the TRM831 our largest trommel to date, delivering high production rates in organic waste screening. And don’t miss the FTS75 Mulch Master, a game-changer in organic waste screening, delivering unmatched production rates.

EDGE INNOVATE KNOWS ORGANICS

EDGE Innovate product line excels in organics processing with a robust line-up of machinery. Our product offerings include a range of portable trommels for efficient screening, high torque waste shredders for powerful size reduction, and our game-changing FTS Mulch Master for superior turning, blending and stockpiling of organics. Our MC1400 windshifter ensures precise material separation and contamination removal, while our versatile picking stations enhance sorting efficiency. Let EDGE’s innovative solutions drive up your performance and productivity in organics processing.

ORGANIC RECYCLING

Find out more about the EDGE product line here – SHRED | SCREEN | SEPERATE | STACK  | SIZE

Keep up to date with EDGE’s news and events by following us on social media:

 Facebook | Twitter | LinkedIn | Instagram

 

Annual Summer Closure 2024

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Our factory & offices will be closed from Friday 2nd August and will re-open on Monday 19th August for our Annual Summer Closure.

With our goal to offer the best customer support in the market for the lifetime of your unit, our Aftersales Support Department will remain open throughout the holiday period.  As always, EDGE Aftersales personnel can be contacted through the usual communication channels.

We would like to thank you for your continued co-operation and support. If you have any queries regarding our summer closure, EDGE equipment or spare parts, please get in touch!

Tel: +44 28877 41891

Email: info@edgeinnovate.com

Website: www.edgeinnovate.com

AED Summit

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AED is bringing the 2025 Summit to Orlando, Florida. The AED Summit is the only industry event that brings together equipment distributors, manufacturers, and service providers under one roof. AED will host three full days of education, featured presentations, meeting spaces and networking opportunities specifically with dealers in mind.

EDGE Innovate will once again be participating in the AED Summit 2025, taking place from January 15-17 at the Hyatt Regency in Orlando. As a key player in the material handling and recycling equipment industry, the AED summit summit offers EDGE a prime opportunity to showcase our latest innovations and network with industry leaders.

Our team will be in the Regency Ballroom – Booth #1401 to talk you through our product range.

Our extensive product range includes:

  • Mobile Conveyors: Enhance material handling efficiency with our versatile, high-capacity conveyors.
  • Waste Shredders: Robust solutions for processing waste materials, perfect for recycling and waste management industries.
  • Screeners: State-of-the-art trommel and 3 way scalpers designed to deliver precise material separation and classification.
  • Portable Material Handling Solutions: Innovative machines tailored to optimize loading, stockpiling and unloading processes, improving overall productivity.

At EDGE Innovate, we are committed to delivering cutting-edge technologies and exceptional support to help our distributors across the USA succeed. Our equipment has proven reputation of  durability, reliability, and performance, ensuring you meet your clients’ needs with confidence.

Why Partner with Edge Innovate?

  1. Innovation and Quality: Our products are designed with the latest technologies to ensure high performance and longevity.
  2. Comprehensive Support: We offer extensive training, maintenance, and after-sales services to keep your operations running smoothly.
  3. Market Expansion: By adding EDGE Innovate products to your portfolio, you can tap into new markets and meet diverse customer demands.
  4. Sustainable Solutions: Our equipment is engineered to reduce environmental impact, aligning with modern sustainability goals.

Join Us at the AED Summit 2025

Discover first-hand the advantages of partnering with EDGE Innovate by visiting our booth (Regency Ballroom – Booth #1401) at the AED Summit 2025. Engage with our experts, explore our latest innovations, and see how we can drive your business forward. Don’t miss this opportunity to connect with industry leaders and elevate your equipment offerings.

For more information, visit the AED Summit 2025 website and mark your calendar for January 15-17 at the Hyatt Regency in Orlando. We look forward to seeing you there!

Find out more about the EDGE product line here – SHRED | SCREEN | SEPERATE | STACK  | SIZE

Keep up to date with EDGE’s news and events by following us on social media:

 Facebook | Twitter | LinkedIn | Instagram

 

Color Boost from EDGE Innovate

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When the company wanted to increase production to meet a growing demand for its clean recycled soil products and coloured mulches used to beautify the Californian landscape, it didn’t think twice about approaching EDGE Innovate’s official dealers for California and Hawaii, Greenrock Equipment, for help in choosing the right machinery.

While the company had already looked at what competitors in the market had to offer in terms of coloring trommels and tracked stockpilers, it had every confidence in finding the right solution at Greenrock Equipment which celebrates its 10 anniversary next year, having been founded in 2015 by John Connolly and Shea McKiver.

“We were well acquainted with John and Shea, having dealt with them over the years, and knew that they would not only recommend equipment that would meet our needs, but would also provide the high level of service and support going forward,” commented Shawn Nutter, President Apollo Wood Recovery, which was established in 1996 to divert materials from landfill.

“Our old machine served us well, producing about 100 yards³ / hr, but it couldn’t match the growing demand for our material, so Greenrock Equipment suggested an EDGE TRC622 ColorPRO dye trommel which has exceeded our expectations. It can turn out five times what the previous machine could without any reduction in quality. In fact, the quality of the product has increased.”

Designed from the ground up for the coloring of organic materials, this self-contained portable ColorPRO dye trommel offers unmatched production rates of 500 yards³/hr and high efficiency, providing operators the highest return of any coloring system available on the market.

It incorporates impressive features such as a 2m x 6.9m (6’ x 22’) long spiral drum with a built in material detection system to ensure against color wastage, while a large hopper capacity of 12.6m³ (16.5 yards³) complete with forward / reverse feed conveyor, variable speed feeder and drum rotation allows for differing production rates.

“We are using less colorant and getting a better and more consistent coverage with the EDGE Color Trommel…”

“Quite apart from the competitive price, we have found that it has reduced our coloring costs by up to 50% which will more than pay for the machine itself. Because of its design and size, we are using less colorant and getting a better and more consistent coverage. We have more than hit our productivity targets and are currently running the machine at about 450 cubic yards per hour,” says Shawn. “Colored wood mulch helps to control weeds, keeps soil moist, improves the quality of soil over time and best of all looks bold and vibrant!”

Other notable features of the TRC622 ColorPRO include enhanced unit stability via three sets of hydraulic jack legs as standard. This feature allows operators to position the ColorPRO on uneven, soft terrain.

Additionally, EDGE’s Innovate’s ColorPRO is fitted with a tri-axle bogie complete with fifth wheel hook-up and air brakes. Transportation between sites is exceptionally easy with redeployment taking a matter of minutes thanks to hydraulic folding discharge conveyors and chassis jack legs.

Apollo Wood Recovery currently produces brown, black, red and gold mulches. They did turn out green, too, but Shawn said that was ‘quite a wacky one,’ given the uses for the product! He added: “The TRC622 ColorPRO has enabled us to increase our volumes, and we can easily double our sales and revenues with this, so we don’t have to look for any other equipment. Indeed, we will probably look at investing in one or two more.”

TS65 Tracked Stockpiler has improved efficiency and productivity ten-fold…

Along with the TRC622 ColorPRO, Apollo Wood Recovery purchased an EDGE Innovate TS65 Tracked Stockpiler which is offering the company an efficient, reliable and robust material handling solution.

The TS65 is part of the TS-series of tracked stockpilers boasting an array of design features that include a highly efficient hydraulic drive system with variable belt speed, low fuel consumption, adjustable feed height and variable discharge height and is proving to be the perfect stockpiling solution for Apollo Wood Recovery.

“It has improved our efficiency and productivity ten-fold,” said Shawn. “We don’t have to use wheeled loaders to move equipment or material around the yard as the stockpiler is on tracks and is self propelled. It far surpasses the efficiency of our loaders.”

Product Support

Downtime at the yard can be potentially costly, but that has been virtually eliminated given the support from the team at Greenrock Equipment, as Shawn explained: “A big element in our decision-making process was not just the quality of the equipment, but the fact that we know we can rely on EDGE Innovate’s distribution partner, Greenrock Equipment’s ability to have a service team here on site within an hour or two. Plus, they have a wealth of knowledge on how and where to obtain any part that may be required to maintain our efficiency and productivity.”

 

ABOUT EDGE INNOVATE

Bring your operation to the next level with EDGE Innovate’s range of efficient shredding, screening, turning, stacking and colouring solutions.  EDGE’s versatile range of slow speed shredders, trommel screens, scalping screens, organic feed stackers and mobile colouring trommels offer unrivalled customer choice. Operators can choose from a wide range of differing chassis types, power-source configurations and bespoke options to ensure EDGE Innovate can provide the perfect unit to suit your operational needs.

Keep up to date with EDGE’s news and events by following us on social media:

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Hillhead 2024: EDGE Innovate Dominates with New Equipment

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EDGE Innovate captivated industry professionals at Hillhead 2024 with the debut of not just one, but two innovative machines: the EDGE SCREENPRO S18 Scalping Screen and the EDGE VS750i Primary Waste Shredder. Known for advanced technology and robust equipment, EDGE showcased solutions that promise to redefine standards in the quarrying and recycling sectors.

The SCREENPRO S18 Scalping Screen: A New Benchmark

Hillhead 2024 marked the UK debut of the SCREENPRO S18 Scalping Screen as it impressed attendees with its robust design and advanced features. Designed to handle high volumes of material effortlessly, the S18 is perfect for demanding applications in quarrying, mining, and recycling. Its modular design facilitates quick setup and transportation, whilst its interchangeable screen box feature provides operators with unmatched versatility.

VS750i Primary Waste Shredder: Leading the Way in Waste Management

The VS750i Primary Waste Shredder also drew significant attention at the event from both the media and exhibitor visitors. This versatile waste shredder is engineered to process a wide range of waste materials, from construction debris to household waste. Its high torque, low-speed shredding mechanism ensures powerful performance while maintaining energy efficiency and resistance to contaminants. The VS750i’s adaptability and robust construction make it a valuable asset in the waste management industry, aligning with the increasing need for high capacity, sustainable and efficient waste processing solutions.

 A Highlight at Hillhead 2024

EDGE Innovates latest product offerings were a major attraction, drawing crowds eager to see the latest advancements in heavy machinery. The debut of the SCREENPRO S18 and the VS750i solidified EDGE’s reputation as a leader in innovation and performance. Attendees were treated to comprehensive demonstrations and insightful discussions with the EDGE team, making it clear why EDGE remains at the forefront of the industry.

Whether you’re in quarrying, recycling, or waste management, EDGE Innovates new equipment offers solutions that meet the evolving demands of these industries. Hillhead 2024 was a showcase of future-ready technology, and EDGE Innovates contributions were a key highlight of the event.

For more information on EDGE Innovate’s latest products and innovations, visit edgeinnovate.com.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, scalping screens,  slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

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Revolutionizing Screening with the EDGE SCREENPRO S18

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In the competitive world of material processing, EDGE Innovate stands out with our commitment to advanced engineering and practical solutions. The latest addition to our robust product line, the SCREENPRO S18, sets a new benchmark for heavy-duty, tracked scalping screens. Designed to handle the most challenging applications, the SCREENPRO S18 combines innovative features with unmatched flexibility, ensuring it meets the diverse needs of industries worldwide.

High-Performance Scalping Screen

At the core of the SCREENPRO S18 is EDGE’s uniquely engineered 18X6 high-stroke scalping screen. This powerful screen boasts a large screening area, ensuring precise separation of fines and efficient processing of material. Whether you’re working in heavy-duty applications or recycling, the SCREENPRO S18 guarantees optimal performance and productivity.

Exceptional Hopper Capacity

One of the standout features of the SCREENPRO S18 is its largest-in-class hopper capacity. Available with either a belt feeder or an apron feeder, this screen is built to handle heavy-duty materials with ease. The hydraulic hopper extensions and a folding rear door provide maximum flexibility, simplifying the loading process and enhancing operational efficiency.

Intelligent Load Management

EDGE’s industry-leading belt widths, coupled with our intelligent load management system, ensure smooth material flow and prevent surges that could lead to costly downtime. This system is crucial for maintaining continuous operations, keeping your projects on track and on budget.

Innovative Screenbox Interchange System

Adaptability is key in material processing, and the SCREENPRO S18 excels with its screenbox interchange system. This innovative feature allows operators to switch effortlessly between a conventional scalping screen and a flip flow screenbox. This flexibility ensures you have the right screen for every application, no matter how diverse your material feed.

Versatile Screen Media Options

To further enhance its versatility, the SCREENPRO S18 offers a wide range of screen media options. Whether you need standard woven mesh, punch plate, finger screens, or bofor decks, this machine can process different feed materials with remarkable efficiency. Each option is designed to optimize the screening process, ensuring maximum productivity and quality.

TRACK SCALPING SCREEN REVIEW – EDGE SCREENPRO S18

 

Adjustable Working Angle

Fine-tuning the machine to meet specific application needs is straightforward with the SCREENPRO S18’s hydraulic variable working angle adjustment. With an adjustment range of up to 18°, operators can easily adapt the screen’s angle, optimizing performance for any material or job site conditions.

Customizable Design for Flexible Operations

EDGE’s intuitive design philosophy is evident in the SCREENPRO S18’s fully customizable configuration. The side conveyors can be reversed or discharged on the same side, and the machine can convert to a two-way split, all without requiring additional parts. Unlike competing models, the SCREENPRO S18 can be transported in its various set-up modes, offering unparalleled convenience and flexibility.

Prioritizing Safety and Ease of Use

Safety and ease of use are at the forefront of the SCREENPRO S18’s design. It features a user-friendly control system with sequential start/stop functionality, ensuring safe operation. The remote control allows operators to manage all major functions from a safe distance, enhancing operational safety and convenience.

Superior Serviceability

Maintenance and service are simplified with EDGE’s thoughtful design. The SCREENPRO S18 provides excellent accessibility to its power unit, offering generous space for full access from both sides of the engine. A one-point service area makes daily maintenance tasks straightforward and efficient. For screen media changes, EDGE’s Screen Box Service Mode allows the screen box to be hydraulically raised, and the oversize conveyor lowered, providing outstanding access to the bottom deck screen media.

Multiple Power Options for Enhanced Flexibility

The SCREENPRO S18 offers a variety of power sources to meet your specific needs. Choose between a Caterpillar or Cummins Tier 4 Final / Stage V diesel engine for robust power or opt for the dual power configuration for added flexibility. For those looking to minimize their environmental impact, the S18E electric hybrid option combines the cost savings and environmental benefits of an electric power unit with the versatility of a traditional diesel/hydraulic system.

Ready to Transform Your Screening Operations

The EDGE SCREENPRO S18 is designed to revolutionize your screening experience. Its combination of advanced technology, versatile features, and robust construction makes it an indispensable tool for any material processing operation.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, scalping screens,  slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

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Shred More, Earn More with the New EDGE VS750i Primary Waste Shredder

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EDGE Innovate reveals its latest innovation in industrial waste management at Hillhead 2024. Engineered to set new standards in efficiency and versatility, the VS750i TM Primary waste shredder is designed to handle a broad range of materials and to meet the diverse needs of modern waste processing facilities.

A Revolution in Shredding Technology

The EDGE VS750i represents a significant leap forward in the waste management industry. The powerful VS750i is engineered to process bulky, industrial, and various other materials with ease, reducing them to manageable piece sizes. This capability significantly lowers the volume of shredded material, cuts transportation costs and allows for greater extraction of commodities. With its ability to be positioned near collection points in plants and landfills, the VS750i offers unparalleled convenience and operational efficiency.

The EDGE VS750i excels in environments where incoming materials vary greatly in size, composition, and shredding difficulty. It features robust dual 2.5 m (8’2″) long rotors made from solid steel and equipped with aggressive, Hardox manufactured rotating knives that run asynchronously in both directions. This design ensures constant material movement, preventing bridging and maximizing processing efficiency.

Kevin Kelly, Product Development Manager – EDGE Innovate, stated, “The VS750i is equipped with our advanced intelligent operating system, which includes tramp metal protection. This system safeguards the shredder from contaminants, preventing asset damage and allowing it to process a wide array of materials swiftly and safely, including municipal solid waste, industrial, commercial, and bulky waste. Its multiple chamber configurations enable customization to meet specific product sizing with huge production capacity requirements.”

Built for Shredding Tough Waste Applications

The VS750i is constructed to withstand the toughest applications. Capable of shredding a wide range of materials such as, household waste, construction debris, and compacted waste bales, it’s ideal for use in recycling plants, refuse-derived fuel (RDF) production, incinerators, and large hazardous waste plants. The shredder’s 563 kW (755 HP) Caterpillar engine, open cutting table, hydraulic hopper extensions, automatic tipping hopper, and “One Point” service area for easy maintenance underscore its robust and user-friendly design.

Delivering consistently high throughput—up to 150 tons per hour depending on the input type, knife configuration, and loading procedure—the VS750i ensures maximum uptime and smooth operation. EDGE Innovate’s intelligent load management system further enhances its performance, making it a reliable choice to keep production lines moving efficiently.

Combining EDGE Innovates Intelligent Load Management System and the VS Status Alert ensures the efficient loading of the shredder leading to consistent high throughputs with minimal downtime. EDGE’s “track and shred” functionality compliments this combination, allowing the VS750i to be repositioned without the need to stop shredding.

The VS750i is also available as a static electric unit, offering significantly reduced operating costs, less servicing, and no refuelling time. Ideal for markets with environmental, legislative, or noise constraints, the VS750i Static Electric matches the production capacity of its diesel/hydraulic counterpart. Its reduced maintenance needs and higher uptime ensure unbeatable dependability with operators being able to customize the unit to meet specific application requirements or retrofitting into an existing waste processing plant.

Tom Connolly, Global Sales Manager, “EDGE Innovate continues its tradition of producing robust, high-performance equipment with the launch of the VS750i.  This latest product is the ultimate high-capacity twin-shaft primary shredder for diverse and demanding waste processing. The VS750i reaffirms EDGE’s commitment to leading the recycling industry with advanced processing solutions that meet the evolving demands of waste management”.

For more information or to schedule a demonstration, please  contact our sales team at info@edgeinnovate.com.

 

About EDGE Innovate

EDGE Innovate is a leading manufacturer of industrial machinery designed to meet the rigorous demands of the waste recycling, quarrying, and material handling industries. Committed to innovation, quality, and customer satisfaction, EDGE Innovate consistently delivers cutting-edge solutions that enhance productivity and operational efficiency.

The EDGE Distributorship Pathway – Turbo Boost Your Sales Career

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Have you hit a plateau in your career? Dreaming of owning your own dealership?

Confident you can offer superior service?

The EDGE Distributorship Pathway is tailored for ambitious entrepreneurs with a successful track record in equipment sales within the crushing, screening, and recycling sectors. If you have the drive to start your own business, this programme is your launchpad to success.

What the EDGE Distributorship Pathway Offers:

  • Comprehensive Product Training: Gain in-depth knowledge of our high-quality products.
  • One-on-One Mentoring: Receive personalized advice from industry experts.
  • Networking Opportunities: Connect with other successful professionals.
  • Overseas Market Visits: Explore international business possibilities.
  • Access to Expertise: Tap into our vast pool of knowledge and skills.
  • Marketing Support: Leverage our resources to promote your new business.
  • Commercial Investment: Benefit from financial backing to get started.
  • Ongoing Support: Continue receiving guidance even after your business is up and running.

EDGE Innovate has a track record of working with motivated and ambitious individuals, helping them become fully-fledged EDGE Distributors. With a clearly defined pathway to full ownership, EDGE is eager to speak with people about this unique opportunity.

Supported by EDGE Innovate, successful candidates will become official distributors of the EDGE Innovate product range, strategically positioned in territories with long-term growth potential.

The EDGE Distributorship Pathway is designed for those who are ready to transition from employee to business owner but need that extra push to get started.

Ready to transform your career? Discover more about this incredible opportunity!

*ALL CORRESPONDENCE WILL BE TREATED IN THE STRICTEST OF CONFIDENCE.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Established in 2008, EDGE Innovate has quickly gained a foothold into the competitive material handling and recycling equipment manufacturing sectors through implementing an aggressive product development programme, creating an ever increasing annual turnover and employing over 170 people directly. EDGE Innovate’s equipment can be seen working in over 70 different countries in a wide range of different industries with the brand being supported via a 50 plus strong distributor network.

Keep up to date with EDGE’s news and events by following us on social media:

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SCREENPRO S18 SCALPING SCREEN SET TO DEBUT AT HILLHEAD

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The new EDGE SCREENPRO S18 heavy duty track scalper will make it’s UK exhibition debut at Hillhead 2024. Hillhead has become the biggest exhibition of its kind in the world, famous for its live demonstrations showcasing a wide range of quarry, construction and recycling equipment. It is the perfect setting to showcase the latest product edition to EDGE’s growing product offering.

EDGE Innovate, a global leader in the design and distribution of a range of equipment used in the quarrying, port handling and recycling industries will be located on stand C20. Visitors to the EDGE stand can expect a comprehensive display of material handling and recycling solutions, backed by a knowledgeable team offering expert guidance tailored to individual application needs.

ON DISPLAY AT HILLHEAD 2024 

However; the star of the exhibition will undoubtedly be EDGE Innovates latest offering, the highly versatile SCREENPRO S18. Designed to process the most difficult and demanding of applications including, aggregate, construction waste, sand and gravel, soils and organic materials, the new EDGE SCREENPRO S18 features interchangeable flip flow and conventional scalper screens, providing unprecedented flexibility. The dynamic 18’x6’ (5.4×1.75m) two-deck screen is available with numerous screen media options and configurations, allowing the EDGE S18 to be utilised as a stand-alone unit or if needed, placed before or after a primary crusher.

SCALPING SCREEN FEATURES

Impressive design features include, a low-level feed hopper, 2 or 3 way split configuration, hydraulic folding discharge conveyors to facilitate the quick transition from operation to transport and a fully integrated power unit with large service access. A user-friendly control system with sequential start/stop functionality provides exceptional operational performance and unit safety.

Tom Connolly, EDGE Innovate Sales Manager commented “The EDGE team is extremely excited for the opportunity to present our latest product offering at Hillhead 2024. We have full confidence that the exceptionally functional, feature-rich design, and build quality of the SCREENPRO S18 will be highly evident to the experienced visitors that Hillhead attracts. This new addition perfectly aligns with our existing products and will undoubtedly elevate the reputation of the EDGE Innovate brand”.

 

 

The Hillhead 2024 edition commences from 25th – 27th June within the Hillhead Quarry in Buxton, UK. With just under 18,500 unique visitors, the 2022 edition proved to be one of the busiest and best-attended shows in the event’s 40-year history. After a four-year gap, it was great to see the industry come together again, face-to-face, and the EDGE team are looking forward to welcoming everyone back in for the 2024 edition.

 

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, scalping screens,  slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

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EDGE Innovate – Driving Innovation and Sustainability in the Middle East

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Delivering Cutting-Edge Solutions:

Over the past 18 months, EDGE Innovate has solidified its position as a premier supplier of advanced bulk material handling and recycling solutions in the Middle East market. With successful installations valued at several million pounds, EDGE Innovate has been at the forefront of serving diverse industry sectors including mining, construction, bulk material handling, and waste recycling across the UAE, Qatar, Oman, and Saudi Arabia.

Key Projects Highlighting EDGE Innovate’s Expertise;

Saudi Arabia’s Inaugural Recycling Facility for Construction Debris (Riyadh)

Led by AKAM Materials Recycling Company for Environmental Services, a subsidiary of the Saudi Investment Recycling Company (SIRC Group), this ground breaking facility sets new standards in sustainable waste management. Utilizing EDGE Innovate’s state-of-the-art equipment, the facility processes up to 3,600 trucks daily, managing waste at a rate of 180 tons per hour. The equipment efficiently extracts valuable materials like metal, plastic, and wood, contributing to the production of environmentally friendly construction materials such as ready-mixed concrete and green cement blocks.

Supporting Operations for a Leading Mining Entity in the Middle East

EDGE Innovate’s material handling equipment plays a crucial role in supporting one of the largest mining entities in the region. By providing efficient and reliable equipment, EDGE Innovate contributes to enhancing operational efficiency and productivity in the mining sector, showcasing the company’s versatility across diverse industries.

Meet the Demand: Products Tailored for the Middle East Market

In response to the region’s requirements, EDGE Innovate offers cutting-edge solutions designed to meet the demand for efficient material handling and recycling equipment. Among these, the EDGE SCREENPRO S18 stands out as a highly efficient scalping screen, perfect for screening various materials including aggregates, construction debris, and minerals commonly found in the Middle East. Its advanced screening technology ensures quick and effective material separation, enhancing productivity and reducing downtime across industries such as mining, construction, and waste recycling.

Additionally, the EDGE MTS140 Radial Telescopic Conveyor addresses the growing trend of utilizing mobile conveyors in the quarrying industry. This equipment offers efficient and adaptable material handling capabilities, maximizing productivity, operational efficiency, and environmental benefits.

Award-Winning Innovation: EDGE Innovate’s “Technology of the Year” Recognition

In recognition of its innovative solutions, EDGE Innovate was honoured with the prestigious “Technology of the Year” at the most recent MEWAR awards. Launched in 2018, the MEWAR Awards celebrates the success for adopting best practices in the environmental management business. This accolade underscores the company’s commitment to pushing the boundaries of technology in the material handling and recycling industry, further solidifying its position as a leader in innovation.

 Commitment to Sustainability: Reducing Carbon Footprint Through Innovation

With environmental concerns rising globally and in the Middle East, EDGE Innovate prioritizes sustainability in its manufacturing processes and equipment offerings. The company has made significant investments to utilize renewable energy in manufacturing, thereby reducing reliance on fossil fuels and minimizing carbon emissions associated with operations. EDGE Innovate has been a pioneer in introducing electric drive equipment, from mobile conveyors to waste shredders, over the past 30 years. By offering electric alternatives, the company helps customers reduce reliance on diesel-powered machinery, leading to lower emissions and improved air quality.

Partnering for a Greener Future

Steven Conway, EDGE Innovate Middle East Territory Sales Manager, emphasizes the company’s commitment to environmental responsibility: “EDGE Innovate stands out as a uniquely innovative and environmentally conscious brand that continues to serve the ever-growing quarrying and waste recycling industry in the Middle East and further afield.” By collaborating closely with customers, EDGE Innovate ensures that equipment solutions align with sustainability goals. The company’s dedication to environmental stewardship underscores its role as a leader in driving innovation and sustainability in the Middle East market and beyond.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

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DISCOVER EDGE INNOVATE’S NEXT GENERATION WASTE SHREDDER AT IFAT 2024

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EDGE Innovate has been on a journey designing, innovating and creating. Our solutions are helping customer around the globe to shred, screen, separate and stack faster, safer and with greater efficiency than ever before. From advanced material handling solutions to state-of-the-art recycling equipment, EDGE Innovate is leading the way towards a better, more sustainable future.

Join us at IFAT 2024, the world’s leading trade fair for environmental technologies to learn more about our journey and how our environmental technologies can support you. The event is scheduled to take place from May 13th to 17th, 2024, at the Munich Trade Fair Centre.

IFAT Munich serves as the largest platform for water, sewage, waste, and raw materials management, attracting industry professionals and experts from around the globe. As a frontrunner in the field, EDGE Innovate is poised to showcase its latest advancements in waste processing technology, with EDGE’s popular VS420 waste shredder on display.

NEXT GENERATION HIGH TORQUE WASTE SHREDDER

The EDGE VS420 represents our next generation of waste shredders, engineered for unparalleled versatility, durability, and resistance to contaminants. Boasting high capacity, reliability, and low running costs, the VS420 is set to revolutionize waste shredding, offering operators an efficient and cost-effective solution for their shredding needs.

 

 

BOOTH LOCATION AT IFAT 2024

Visitors to IFAT 2024 can experience the EDGE VS420 first-hand at Booth 205/304 in Hall B5. The company’s representatives will be on hand to provide demonstrations, discuss product features, and offer expert advice on selecting the right equipment to meet specific needs.

Key features of the EDGE VS420 include hydraulic hopper extensions, a large automatic tipping hopper with remote functionality, hydraulic height-adjustable twin-pole magnet, and EDGE’s innovative VS Status Lighting system, providing real-time communication between the machine and operator for optimal performance.

“We are excited to connect with waste professionals throughout the five-day show and demonstrate how EDGE Innovate continues to push the boundaries of waste shredding technology,” Adrian Donnelly, EGDE Innovate Marketing Manager.

FREE ONE DAY PASS FOR IFAT 2024

In addition to showcasing its latest product offerings, EDGE Innovate invites attendees to claim a one-day pass voucher for complimentary access to IFAT 2024. Vouchers can be redeemed by contacting EDGE Innovate directly via info@edgeinnovate.com.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

 

 

AORA ANNUAL CONFERENCE

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The AORA Annual Conference is the principal conference in Australia for the recycled organics industry. Each conference is a forum for education, discussion and networking related to Organics Recycling. It is also an opportunity to celebrate outstanding achievements in the industry. On from the 5th to 7th June, the AORA Annual Conference features workshops, presentations, social functions with the highlight of the conference being undoubtable the Equipment Demonstration Day sponsored by EDGE Innovate’s distribution partner, FOCUS Enviro.  Attendees to the demo day on Wednesday 5th June will have the opportunity to see  shredders, screeners and trommels all in action. As this is a live demonstration, attendees will get to experience the equipment up close and speak with EDGE Innovate and FOCUS enviro representatives all in one place.

SEE THE EDGE VS420 IN ACTION AT AORA 2024

FOCUS enviro are set to showcase the capabilities of the tried and tested  EDGE VS420 at the AORA Equipment Demonstration.  With many units already installed by FOCUS enviro in Australia; many Australian waste management companies have been quick to recognise the operational benefits of the VS420 with its capabilities and versatility being proven in wide range of applications from municipal skip waste to organic processing.

The EDGE VS420 is a high capacity, high torque twin shaft waste shredder that is ideal for the processing of a large array of materials. Developed for ultimate versatility and high resistance to contaminants, the EDGE VS420 allows operators to select from several customisable shredding programmes and chamber configurations to suit their exact application. An intelligent operating system which incorporates tramp metal protection provides the ultimate protection from contaminants and prevents asset damage.

 

 

At the heart of the VS420 slow speed shredder are twin synchronised, high torque shredder shafts which can be customised to suit a customer’s exact application and desired product piece size. EDGE’s twin shaft design provides exceptional material intake, ensures less wear, promotes self-cleaning and prevents material wrapping even in the toughest of applications. The VS420 offers operators a host of design features include hydraulic hopper extensions, a large automatic tipping hopper with remote functionality, hydraulic height adjustable twin pole magnet and a “One Point” service area.  EDGE Innovate’s next generation shredder has been proven to achieve high-capacity throughputs, operational reliability, and offers low operational costs.

 

The EDGE Innovate and FOCUS enviro teams will be on hand throughout the conference and equipment demonstration day to discuss your organic recycling requirements. To arrange a meeting with the team email: info@edgeinnovate.com.

 

Find out more about the EDGE product line here – SHRED | SCREEN | SEPERATE | STACK  | SIZE

Keep up to date with EDGE’s news and events by following us on social media:

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How to choose the right screening media for you

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Selecting the correct screen media involves considering multiple factors beyond just the desired separation size. Operators need to consider the following;

  • Separation Accuracy
  • Capacity Requirements
  • Particle Shape and Moisture Content
  • Bed Depth and Screen Deck Inclination
  • Screen Motion and Type of Screening Material
  • Thickness of Screening Media
  • Wet or Dry Screening Conditions

This guide will help you navigate through the various factors to consider, ensuring you make the best choice for your specific needs.

Key Considerations for Selecting Screen Media

The first step in selecting the right screen media is to evaluate your operational needs. Consider the following:

Material Size and Weight: Materials with large top sizes (up to 10 inches) need durable screen media to withstand the heavy impact.

Abrasiveness: Highly abrasive materials, such as granite, require screen media with superior wear resistance.

Material Type: For softer materials like limestone, prioritize screen media with a higher open area to improve throughput and efficiency.

To begin the selection process, consider the general type of screening being done. This will help you narrow down your options. Screening can be broadly categorized into four types:

Coarse Screening (Scalping) – Removal of natural fines from the feed material before crushing. The nature of this application requires an extremely robust screen and screening media.

Multi-Deck Screening – Directing material to multiple crushers requires screens with multiple decks; a free-fall screen may be suitable.

Closed Circuit Screening with Crusher – In this process, the screen manages the circulation of the load by feeding oversize material back into the crusher. This application requires an efficient screening solution to remove undersize particles at the same rate they are created.

Final Product Separation – Ensuring the creation of a quality end product. A precise and accurate screening media with good anti-blinding properties is essential in this type of application especially under challenging conditions.

Screening Phases

Understanding the three phases of material screening—layered, basic, and sharp—is also essential. Each phase has different requirements and challenges. The layered Phase handles the initial impact. A polyurethane screen or heavy-duty punch plate screen media is excellent for this phase due to its durability. Open area at this stage is not the key consideration. The Basic Phase requires a balance approach between the screen media’s wear resistance and open area. The last stage known as the Sharp Phase is where precision screening is key. Using a screen media type that offers a high open area, accurate material separation whilst not compromising on wear life is key, ensuring the last of the fines material does not make its way to the oversize pile.

By customizing your screen decks with various types of screen media tailored to each phase, you can achieve the best combination of wear life and open area.

Screening Costs

Choosing the wrong screen media can lead to increased maintenance costs and downtime. It is essential that operators regularly inspect the screen media for issues such as broken wires, wear spots, and blinding or pegging. Frequent checks and timely replacements can prevent costly downtime and ensure continuous operation. Addressing those identified problem areas proactively can save on rescreening costs and reduce the risk of contamination.

Material Types

The type of material used in screen media impacts performance and durability. Common materials include rubber, polyurethane, and steel.

Rubber screening media are ideal for absorbing impact in coarse screening. Available in various hardness levels they offer impact absorption and long wear life. Softer rubbers are flexible, abrasion-resistant, and less prone to blinding.

Steel woven mesh common for tension screens allow for a high open area and are a cost effective option. Depending on the application and material feed characteristics, they may need to be replace regularly to ensure efficient screening.

Panel Thickness Selection

The thickness of the screen panel affects capacity, accuracy, and wear life. Thinner panel screen media offer high capacity, better accuracy, and less prone to blinding and pegging but the disadvantages include a shorter wear life, leading to more frequent replacements. Thicker panel screening media on the other hand, offer a much longer wear life reducing downtime resulting from the less frequent media replacement but they require a much larger aperture for the same separation thus impacting overall efficiency of the material separation.

Hole Shapes and Patterns

The shape and pattern of the apertures on a screen panel can significantly impact performance. Square holes (In Line and Staggered) are the default choice for normal screening conditions. Their staggered holed pattern prevents fines tracking and are better for screening feed stocks with high fines content. Screen media with a slotted hole pattern (Along and Across Flow) offer higher production capacity but lower accuracy. Slotted media are best for wet screening and dewatering. A round hole aperture screen media is best suited for coarse materials, offering longer wear life but they do suffer from a higher risk of pegging.

SEEK OUT GUIDANCE WITH AN EDGE DISTRIBUTOR

Working with EDGE Innovate partner network can provide valuable insights and ensure you choose the right screen media for your operation. With years of experience, they can help evaluate your specific needs, recommend suitable products, and offer support for installation and maintenance.

Selecting the right screen media for mobile screeners involves a comprehensive evaluation of your operational requirements, the phases of screening, material types, and various technical factors. By considering these aspects, you can significantly enhance the efficiency and longevity of your screening process.

For personalized advice and the best solutions tailored to your specific needs, consult with your local EDGE Innovate distributor. They can provide the expertise and products necessary to ensure your operation’s success.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

EDGE REVEAL NEW SCREENPRO S18 Scalper screen

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Transform even the toughest feed material into profit with the EDGE SCREENPRO S18 heavy duty, tracked scalping screen. EDGE Innovate, a global leader in the design and distribution of a range of equipment used in the quarrying, port handling and recycling industries has expanded it’s offering with a product that delivers high production rates and precision screening.

VERSATILE SCREENING SOLUTION

The dynamic 18’x6’ (5.4×1.75m) two-deck screen of the EDGE SCREENPRO S18 features interchangeable flip flow and conventional scalper screens, providing unprecedented flexibility. A highly versatile screening solution, the new SCREENPRO S18 is designed to process the most difficult and demanding of applications, including aggregate, construction waste, sand and gravel, soils and organic materials. With numerous screen media options and configurations available, the EDGE S18 can be utilised as a stand-alone unit or if needed, placed before or after a primary crusher.

Impressive design features include, a low-level feed hopper, 2 or 3 way split configuration, hydraulic folding discharge conveyors to facilitate the quick transition from operation to transport and a fully integrated power unit with large service access. A user-friendly control system with sequential start/stop functionality provides exceptional operational performance and unit safety.

Offering the largest hopper capacity in its class, the EDGE SCREENPRO S18 encompasses a 1400mm (55”) wide, variable speed feeder with forward / reverse functionality. A large feed opening ensures optimum flow of material to the scalping screen. EDGE’s intelligent load management system constantly monitors conveyor load pressures and regulates feeder speed resulting in superior uptime by eliminating material overload and ensures optimum screening production at any given time. Hydraulic folding hopper extensions allow for side loading whilst a folding hopper rear door provides even further loading flexibility.

AGGRESSIVE AND CUSTOMISABLE 

At the heart of the SCREENPRO S18 is an EDGE designed high-stroke scalping screen with a screening area of up to 18.3m² (21.7yds²) and a wide variable working angle to suit an array of applications. The aggressive high stroke action results in superior material separation and a generous screening area ensures precision fines separation. To ensure minimal downtime, the screenbox encompasses hydraulic lift-up functionality for a quick and efficient mesh exchange process, supported by full access walkways on both sides of the screen.

Customers can choose from a wide range of screen media options including woven mesh, punch plate, finger screens and bofor (grizzly) decks to achieve a variety of final grain sizes and to process different feed material.

Adding to the versatility of this new SCREENPRO range is its ability to interchange the highly aggressive scalping screen with EDGE Innovate’s award winning flip flow screen. This flexibility combined with numerous screen media options and configurations allows the EDGE SCREENPRO S18 to process a wide range of materials and to tackle screening applications that other conventional screens cannot, such as incinerator slag or wet, damp and sticky material.

 

2 or 3 Way Screening

The side discharge conveyors offer market leading belt widths and discharge heights whilst set up takes a matter of minutes. Thanks to an intuitive design, the plant is fully customizable both in the field and from the factory with side conveyors that can be reversed or discharged on the same side or converted to a two-way split without any additional parts required. Unlike competing models, the SCREENPRO S18 can be road transported in these set up modes.

To meet the demands of recycling applications, the SCREENPRO S18 can be equipped with both over-band magnets and magnetic head drums for the extraction and recovery of ferrous metals.

The oversize discharge conveyor features a heavy duty 1600mm (63”), chevron belt as standard with a combination of impact bars and rollers absorbing the impact from loading material, thus prolonging the life of the conveyor belt. The oversize discharge conveyor can be lowered to 5° to provide superior access to the lower screen deck and aids in the screen media exchange process.

The EDGE SCREENPRO S18 also offers added remote functionality for improved operator efficiency and safety. All major functions on the S18 including tracking, feed conveyor speed adjustment, sequential start up and hopper jacklegs can be remotely operated from a safe distance of up to 100m or in the comfort of the operator’s cabin.

Powered by either a Caterpillar or Cummins Tier 4 Final / Stage V ACERT engine ensures the SCREENPRO S18 drive system provides the operator with a reliably, durable and fuel efficient screening solution. An electric hybrid option, the SCREENPRO S18E further enhances cost savings and environmental benefits, combining the advantages of an electric power unit with traditional diesel/hydraulic power. Utilising a small onboard diesel engine for tracking and set up, operators can then connect to an external electricity supply once the machine is in position.

Tom Connolly, EDGE Innovate Global Sales Manager commented “the EDGE SCREENPRO S18 is a highly functional, reliable, efficient and easy to operate versatile machine that perfectly complements our other products and will serve to further raise and enhance the profile of the EDGE Innovate brand in the years ahead.”

For more information on EDGE’s new mobile scalper screen, please visit; www.edgeinnovate.com.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

Getting an Edge with a Mulch Master

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Matt Bakke, founder and CEO, started the company in 1988 primarily as a harvesting and trucking company, but over time he developed and adapted the business and in 2015 diversified into a highly successful composting operation. Today, taking a hands-on approach in the business, Bakke Ag Services has become a one-stop shop providing high-quantity silage, manure, compost, dairy cleanout, and soil amendments to a wide customer base from its location in Tulare County.

“Composting has become our main bread and butter,” says the company’s Ian Bakke. “We now run two different composting facilities in Tulare, handling raw input of materials from diaries including separated manure, and we have an offshoot operation processing agricultural green waste of different varieties, and different densities and moisture levels, combining all of those into one high quality, consistent compost product. “There was a need in our operation to consolidate space to provide us with a more effective and efficient operation, and it was that which led us to invest in the EDGE FTS75 Mulch Master. What appealed to us about the machine was its efficiency on fuel consumption, its ease of use for the operator and its space saving technology – and we can do more in much less time.

“A rough estimate on space saved by utilising the FTS75 Mulch Master is around 60%”

The EDGE FTS75 Mulch Master was supplied by official dealers for California & Hawaii, GreenRock Equipment, a specialized Recycling Equipment provider. With locations in Southern and Northern California, its co-founders Shea McKiver and John Connolly, are former employees of EDGE Innovate, so they have a winning combination of field and factory experience, giving them a wealth of knowledge of the EDGE Innovate product portfolio – knowledge that Bakke Ag Services have successfully been able to tap into.

“Providing reliable and productive equipment is one thing. What sets Greenrock apart is our dedication to provide the best service on the West Coast to our customers after the sale.” (John Connolly, Greenrock)

The EDGE FTS75 Mulch Master portable feed stacker is setting new standards in the turning and blending of organic material. It has been designed specifically for the processing of lower density, bulky materials such as mulch, compost and soils. It boasts a huge hopper capacity of 19.6yrds³ and combines traditional flipping and rotation with constant material flow to overcome issues of compaction, contamination, material bridging and risk of combustion. The variable high speed feeder conveyor enables an even spread of material and is further regulated via the double screwed forward/reverse auger. The auger fulfils two roles; it conditions material by flipping and rotation allowing the material to separate, aerate and untangle as well as regulating the flow of material and preventing material bridging at the transfer point.

“The EDGE FTS75 Mulch Master is a low cost machine that gives us a high rate of return– you are not going to find a better, more efficient and productive machine anywhere…”

Adds Ian Baake: “This piece of equipment is extremely versatile in that not only can you handle raw product with ease – it never jams, never holds up – the power it has is unreal and unmatched. We do various operations with it – from blending materials, bringing in fertilisers and gypsum and material from other mining operations to create one soil blend for our growers. You can do all that with this equipment, that’s not going to happen with other machines – with this machine you can blend and create a nice, homogenised product. It is so straightforward for the operator to use compared to other machines in its class.

“As far as composting goes, moisture is critical in the process; we always want to stay within a consistent moisture rating and luckily for us, the EDGE FTS75 gives us the opportunity to add moisture as we go, we can fine tune the moisture during the process. The machine’s spray bar is super effective and easy to use, you can adjust it accordingly. It is a simple system and is really easy to maintain – we have been running 2,000 plus hours and never had an issue with the spray bar”.

As we mentioned, one of the hazards in dealing with composting is the potential for combustion, but the design of the EDGE FTS75 goes a long was to eliminate that fire risk. “With bulk storage of compost, you are always concerned about fire hazards. That is main concern with raw material, so when we get raw material in, our process is pretty simple. We take the raw material in and process it using the Mulch Master. This process helps to break down the raw material and kick starts that initial compost phase”.

“Its stacking capability is very good, creating a tidy tepee-shaped pile that drastically diminishes the fire risk,” says Ian. “We have yet to see any major issue with this machine in that regard, so we can sleep easy at night knowing we have not only done everything we possibly can to prevent combustion, but with the EDGE FTS75, we have gone above and beyond what is needed as far as fire prevention goes.”

Ian is also very complimentary about the support and service they receive from GreenRock Equipment. “It’s phenomenal. John and Shea and their team are just incredible people to work with. Their team is incredible. Their parts and availability are second to none. They are experts in their field and only ever only a phone call away. They know the machines in and out. They understand what potential problems can arise and know how to quickly solve them.

“They visit us on site at least once a month to ensure the machine is running as it should, which is very reassuring and the availability of parts is second to none. If we ever need a wear part, it is just a matter of making the call, knowing they keep good stocks”.

“The EDGE FTS75 Mulch Master is a low cost machine that gives us a high rate of return. Its space saving technology, reliability and efficiencies are, in my opinion, unmatched and I firmly believe that this machine will never become obsolete in our industry – you are not going to find a better more efficient and productive machine anywhere. If we are not using this technology as an industry, then we probably are not doing it right”.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

 

2024 Apprenticeship Open Night

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EDGE Innovate is delighted to bring back our popular Apprenticeship Open Night. Offering apprenticeships at all levels for all ages, EDGE Innovate have many positions available for incoming apprentices in 2024.

A family-owned company, EDGE Innovate has grown to become one of the world’s biggest manufacturers and exporters of sophisticated equipment for the quarrying, material handling and recycling sectors. The Tyrone company currently exports more than 99% of its products outside of the UK having developed a strong presence throughout overseas markets such as North America, Australia, and Middle East.

EARN WHILE YOU LEARN

Choosing between academic studies and work can be a difficult choice. EDGE Innovate’s Apprenticeship Programme provides the opportunity to do both. The Apprenticeship Programme runs in conjunction with a number of educational institutions providing participants with the facility not only to gain a recognised qualification but also “on-the-job” training and opportunities within an organisation that trades globally.

“The Apprenticeship scheme is the best way to transfer the most relevant knowledge, fastest whilst offering the ability to adjust the delivery of the training both in type and in speed, to suit the individual! The collaboration with the Training providers and along with their understanding of our needs and ability to deliver the appropriate services, it has become very apparent that the initiative works very well. In EDGE presently, Apprentices make up 12% of our workforce and vary from Level 1 through to Degree, positioned in almost all departments within the business. Again this year, we will reach out strongly for new apprentices knowing that with them, we will continue to make great things happen and they will become integral members of our team building life long, rewarding careers in our ever growing business”. Eddie Cuskeran, EDGE Innovate Operations Director.

The Apprenticeship Open Night will showcase the endless opportunities for 2024 applicants at one of Northern Ireland’s Top 100 companies. Budding apprentices and their parents / guardian will gain more information on available apprenticeship courses available through the South West College, MEGA and the roles 2024 apprentices can take advantage of at EDGE Innovate.

 

The event will begin with registration at 6.30pm on Tuesday 13th February at EDGE Innovates Dungannon headquarters. You will hear from EDGE Innovate staff, current apprentices with representatives from MEGA and South West College available to explore your opportunities.

After a brief talk, attendees will have a chance to speak to all major stakeholders. The evening will finish with a factory tour, where EDGE Innovate staff and current apprentices will be on hand to guide you through their manufacturing processes and answer any additional questions you may have.

 

For more information on the event please email EDGE Innovates HR team via hr@edgeinnovate.com

Apprenticeship Open Night

Latest Events

EDGE Innovate is delighted to bring back our popular Apprenticeship Open Night. Offering apprenticeships at all levels for all ages, EDGE Innovate have many positions available for incoming apprentices in 2024.

The Apprenticeship Open Night will showcase the endless opportunities for 2024 applicants at one of Northern Ireland’s Top 100 companies. Budding apprentices and their parents / guardian will gain more information on available apprenticeship courses available through the South West College, MEGA and the roles 2024 apprentices can take advantage of at EDGE Innovate.

The event will begin with registration at 6.30pm on Tuesday 13th February at EDGE Innovates Dungannon headquarters. You will hear from EDGE Innovate staff, current apprentices with representatives from MEGA and South West College available to explore your opportunities.

After a brief talk, attendees will have a chance to speak to all major stakeholders. The evening will finish with a factory tour, where EDGE Innovate staff and current apprentices will be on hand to guide you through their manufacturing processes and answer any additional questions you may have.

INNOVATION WITH AN EDGE

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There is a school of thought that it could be foolhardy starting up a new business in the middle of a serious recession, but that didn’t stop the team behind the formation of EDGE Innovate back in 2008, and today this family owned County Tyrone, Northern Ireland based company has grown to become one of the world’s biggest manufacturers and exporters of sophisticated equipment for the quarrying, material handling and recycling sectors.

Today, as it increasingly focuses on the growing environmental sector, EDGE Innovate employs around 170 people directly, and currently exports more than 99% of its products from its state-of-the-art manufacturing facility, having developed a strong presence throughout overseas markets such as North America, Australia and the Middle East. Its ever developing product portfolio includes a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow speed waste shredders, and picking stations, allowing customers to shred, screen, separate, stockpile and size a vast array of materials.

“There are many things that have come together to make the company what it is today, not least our staff and employees – from the shop floor to our sales people, to our marketing department and to our management team,” says Managing Director Darragh Cullen. “We have some excellent managers here, some have been with us for a long time, others are relatively new, providing us with an excellent mix of management skills; it is good to bring in new people with expertise in different sectors who can provide a fresh outlook.

EDGE Innovate relies on global customer base as a sounding board in terms of new ideas and new products…

“Our workforce is very loyal and everyone is proud to work here; we have a lot of committed people who believe strongly in the company and the brand we have created. They will go the extra mile for us and for our customers. We are not afraid of change. We don’t stand still, we are always moving forward, questioning our processes and procedures, always open to fresh ideas and suggestions, always flexible in our approach. We have a strong marketing team both locally and internationally and consequently our brand is known and respected in many countries.”

EDGE Innovate relies on its vast global customer base as a sounding board in terms of new ideas and new products. “We are customer driven in everything we do,” says Darragh. “We develop products to meet individual customer requirements. Sometimes it can be challenging but we view it as an opportunity to help our customers. We are problem solvers with a ‘can do’ attitude, which is why we are constantly developing products and solutions to meet the needs of our diverse customer base. What suits one client in one country may not necessarily do so in another, so being able to ‘tweak’ our equipment designs makes it a lot more efficient and cost effective for both us and the customer.”

Indeed, one of the big selling points for EDGE is the versatility of the machines it has in its portfolio, with the ability to focus on a wide range of applications, especially in the waste and recycling sector – from small operations to multi-nationals, it offers equipment that can perform in a variety of different environments and tasks and meet different regional levels of legislation and standards.

EDGE Innovate has successfully increased its sales volume year on year which in turn has led to significant expansions within the company. “With increase sales volumes comes an enhanced capability to carry out research and development to suit the needs of our customers throughout the world. Different markets require different types of equipment, which means that the demand for our machines is very diverse.  It is evident that waste regulations are becoming more and more stringent, which encourages the EDGE brand to innovate more advanced technology and create more technically challenging and complicated machines for the global market demands.”

In 2022, the company was presented with the Queens Award for Enterprise recognising its excellence in International Trade for the second time, having won its first Queen’s Award in 2019, becoming only one of seven companies to achieve two such Queen’s Awards. “Given the sad passing of Her Majesty the Queen, the awards will always be treasured,” says Darragh. “We view them as recognition of the hard work and resilience of all our stakeholders, especially during the time of the pandemic.”

More recently, EDGE Innovate won the “Technology of the Year” award at the MEWAR awards which recognise outstanding individuals and organisations that have demonstrated leadership and innovation in their respective fields and have significantly contributed to environmental sustainability along with economic viability, ultimately contributing to a greener future.

Capturing the judging panel’s eye in the “Technology of the Year” category was EDGE Innovate’s electric powered twin shaft high torque waste shredder. The judging panel was hugely impressed with its remarkable environmental benefits, energy efficiency, noise reduction, versatility whilst noting its significant contribution to the waste management sector in the region. Its positive impact on sustainability and the environment positions it as a game-changer in various industries, making it an outstanding choice for recognition and accolades.

The EDGE electric shredder has the ability to finely shred difficult materials allowing for better recycling and waste reduction, contributing to circular economy principles. Steven Conway, EDGE Innovate’s Middle Eastern Territory Sales Manager, commented: “It is a great honour to receive this prestigious award. EDGE Innovate stands out as a uniquely innovative and environmentally conscious brand that continues to serve the ever-growing waste recycling industry in the Middle East and further afield. The company has demonstrated an unwavering commitment to leveraging cutting-edge environmental technology that addresses specific environmental challenges.”

Focusing on integrating telematics and GPS technology into the company’s products and on the electrification of equipment..

 This new product, like all the equipment manufactured by EDGE Innovate, is the result of having a very proactive R&D department, which is constantly working on new designs and innovations, utilising latest technologies to do so. At the moment, there is a big focus not only on integrating telematics and GPS technology into the company’s products, but on the electrification of equipment. “Requirements differ from one country to another in terms of recycling needs and demand for carbon neutral products, so it is always a balancing act. Ultimately, I look forward to the day when there is no diesel powered equipment leaving our facilities,” says Darragh.

Recently named as one of Ireland’s Best Managed companies for the sixth year running, in the Deloitte Best Managed Companies Awards programme, EDGE Innovate’s dealer network is recognised as the lifeblood of the business. It has over 70 dealers and partners around the world and it maintains and fosters a strong positive relationship with all of them, working as a team to ensure continued success. Several years ago EDGE Innovate embarked on an £8m investment plan to cope with growing demand for its products. A new paint shop and stores facilities have been added, increasing production capacity by 30% and a new Customer Welcome Centre is being established to house its ever-expanding sales, marketing and aftersales departments. The new centre will be well utilised as the company is constantly welcoming customers to the County Tyrone facility from all over the world, sometimes for product training, other times to let them see the production processes and to get to know them on a more personal basis.

So, what does the future hold for EDGE Innovate?  “We are an ambitious company, and we want to continue to grow at a controlled level, placing strong focus on product development, product support and service excellence. We have a growth strategy in place, to further expand our facilities to enable us to double our current turnover.”

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

Future Mineral Forum 2024

Latest Events

Our future economic growth and prosperity require a robust supply of minerals and metals. We believe that the extraction of these commodities should be completed using the most efficient and environmental responsible method as possible. EDGE Innovate want to be central in this conversation and showcase how our innovative product range can help to achieve this.

EDGE Innovate’s will showcase our innovative range of Material Handling equipment which provide operators with efficient, reliable and robust material handling solutions. The EDGE brand name is intrinsically linked to the manufacturing of mobile conveyors, feeders and radial track stockpilers. Our solutions have been designed with productivity whilst minimising operator costs as their central design principle. Thanks to this philosophy; EDGE Innovate can offer the most cost effective and efficient way of stockpiling or transferring material on the market today.

After 30 years as a leading manufacturer of conveying solutions, EDGE Innovate are acutely aware that one style of conveyor is nowhere near sufficient to meet the differing requirements of each material handling operation. With a ‘one size does not fit all’ mind-set, EDGE Innovate’s material handling range of equipment offers operators a wide range of stackers, feeder formats and additional options to overcome their specific site challenges.

The EDGE sales team will be on hand on booth # C01 to discuss the requirements of your operation. Visit our Aggregate page for more information what we have to offer.

If you wish to set up a meeting at the show, email us at info@edgeinnovate.com

Keep up to date with EDGE’s news and events by following us on social media:

 Facebook | Twitter | LinkedIn | Instagram

 

DIRECTOR INSIGHT – 2023 A YEAR IN REVIEW

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It’s that time again where we communicate to all our stakeholders how we’ve made progress this year. 2023 has been a year of continued success in line with our long-term strategy of controlled growth. New product development and continuously improving everything that we do right across all aspects of our business continues to be an important focus for us.

FACTORY EXTENSION

In May and in line with our plans, we completed further expansion of the factory floor with a 50,000 square foot factory to be used for final assembly and quality control department. We continue to invest heavily in equipment and the latest manufacturing technology and we look forward to the delivery of the first of our new laser section cutters in the next few weeks. In February this year we added a new paint booth and production lines which is a sign of our increased investment and commitment to growing the business in a controlled fashion for the long term. In January 2024 we will begin the construction of our new offices. This will include a new customer reception centre.

In terms of Sales and marketing, throughout the year we’ve exhibited at over 15 Trade shows across five different continents and that’s testament to the hard work of our partners in those territories as well as a committed marketing department.

INVESTING IN OUR YOUTH

EDGE is totally committed to apprenticeships and as part of the mega network we’ve invested heavily in the degree apprenticeship programme at Ulster University which focuses specifically on mechanical engineering and design. Further to that the MEGA network has developed a new finance degree programme specifically aimed at manufacturing and engineering.  We will continue to recruit apprenticeships across our entire business. The future of EDGE is directly connected to investing in our young people in this locality and we are ambitious in our plans to bring more young people into our company.

We are also focused on looking after the people that are currently within the company and this year saw the development of a new programme training people within the organisation on mental health issues. The challenge of mental health in today’s world is an increasingly difficult one. We recognise that and have taken steps to improve the physical and mental health of our team.

CARBON OFFSETTING

As a manufacturer of equipment used in the environmental and recycling industries we realise that we need to show a commitment to reducing our own carbon footprint. To this end we have embarked on a number of investment initiatives. This year we installed over 600 new solar plans at our headquarters offsetting over 70,000 kilogrammes of CO2 yearly. In combination with our previous installations, we can now generate over half a million kilowatt hours of green electricity. This is an investment that will pay off over a number of years. As the world struggles to deal with the onset of global warming it’s important that we do our bit, and this particular investment is part of a continued commitment to improve the environmental impact of the manufacturing of EDGE products.

 

PRODUCT DEVELOPMENT

In terms of the overall picture, recent years have seen much upheaval in the world economy and the focus really has been on dealing with the COVID crisis. As the threat of the pandemic decreased we were all faced with huge levels of component shortages as well as increasing costs. We’re happy to say that many of many of these challenges have decreased and we have seen more stability with regard to costs and availability of components.

The inflationary pressures across many economies in the world in 2023 has led governments to increase interest rates and the result of that has undoubtedly seen a softness in demand. Nevertheless, Edge is very confident that in 2024 we will again be able to increase sales. In order to achieve this, we’ve committed even more heavily to product development.

Next year will see the launch of a number of exciting new products that will complement our existing portfolio offering. We are focused on controlled growth within this organisation. The new products that we will bring to the market will fit in with our product development strategy as we continue along the journey off growing and securing the future for the long term.

I want to thank all our stakeholders for working with us so positively throughout the year including our distribution partners, our team here at Edge and our suppliers. We look forward to 2024 with excitement and confidence and working closely with you all.

 

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

Hillhead 2024

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Hillhead has become the biggest exhibition of its kind in the world; it has become famous for its live demonstrations and its wide range of  quarry, construction and recycling equipment! The Hillhead 2024 edition commences from 25th – 27th June within the Hillhead Quarry in Buxton, UK. With just under 18,500 unique visitors, the 2022 edition proved to be one of the busiest and best-attended shows in the event’s 40-year history. After a four-year gap, it was great to see the industry come together again, face-to-face, and we are now looking forward to welcoming everyone back in 2024.

ON DISPLAY AT HILLHEAD 2024

From our tried and test VS420 high torque waste shredder to the latest product in the EDGE product line, the products to be displayed at HILLHEAD 2024 are proven to meet customers demanding requirements when it comes to reliability, production capacity and cost of ownership.

EXPERIENCE HIGH CAPACITY SCREENING WITH THE EDGE SCREENPRO S18

The new EDGE SCREENPRO S18 heavy duty track scalper will make it’s UK exhibition debut at Hillhead 2024. Featuring a dynamic 18’x6’ (5.4×1.75m) two-deck screen, the EDGE SCREENPRO S18 features interchangeable flip flow and conventional scalper screens, providing unprecedented flexibility. A highly versatile screening solution, the new SCREENPRO S18 is designed to process the most difficult and demanding of applications, including aggregate, construction waste, sand and gravel, soils and organic materials. With numerous screen media options and configurations available, the EDGE S18 can be utilised as a stand-alone unit or if needed, placed before or after a primary crusher.

Impressive design features include, a low-level feed hopper, 2 or 3 way split configuration, hydraulic folding discharge conveyors to facilitate the quick transition from operation to transport and a fully integrated power unit with large service access. A user-friendly control system with sequential start/stop functionality provides exceptional operational performance and unit safety.

THE TRIED AND TESTED EDGE VS420 HIGH TORQUE WASTE SHREDDER

With decades of knowledge in the design, manufacturing and installation of mobile waste shredders, it is no surprise that EDGE Innovate’s VS420 twin shaft shredder has quickly gained a reputation as a world class shredder. With its high capacity, reliability and low running costs, the EDGE VS420 is proving to be an excellent shredding alternative to what is currently on the market.

EDGE’s next generation shredder has been developed for ultimate versatility and high resistance to contaminants with a number of customisable shredding programmes and chamber configurations available. An intelligent operating system which incorporates tramp metal protection provides the ultimate security from contaminants and prevents asset damage.

The VS420 offers operators a host of design features include hydraulic hopper extensions, a large automatic tipping hopper with remote functionality, hydraulic height adjustable twin pole magnet and a “One Point” service area.  EDGE Innovate’s next generation shredder has been proven to achieve high-capacity throughputs, operational reliability, and offers low operational costs.

EDGE Innovate representatives will be present at the three day show in Buxton, with a range of material handling and recycling solutions on display. Our experienced team will be on hand to discuss and advise you on the most appropriate equipment to match your application needs. More information regarding the exhibition will be released in due course. To arrange a meeting with the team at Hillhead 2024, email us at info@edgeinnovate.com

Find out more about the EDGE product line here – SHRED | SCREEN | SEPERATE | STACK  | SIZE

Keep up to date with EDGE’s news and events by following us on social media:

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Advanced Recycling Solution from EDGE Innovate Receives Prestigious ‘Technology of the Year’ Award

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EDGE Innovate is honoured to be awarded “Technology of the Year” at the most recent MEWAR awards. Launched in 2018, the MEWAR Awards celebrates the success for adopting best practices in the environmental management business. The fifth edition recognised outstanding individuals and organisations that have demonstrated leadership and innovation in their respective fields and have significantly contributed to environmental sustainability along with economic viability, ultimately contributing to a greener future.

Held on the 9th November at Waldrof Astoria, Palm Jumeirah, Dubai, the evening brought together representatives from the waste management, recycling, packaging and other environmental industries. The awards saw tremendous participation with entries submitted by companies from throughout the Middle East and Europe. The awards were judged by a panel of prominent and respected experts, advocates and spokespeople in the focus area of environmental sustainability.

Capturing the judging panel’s eye for “Technology of the Year” category was EDGE Innovate’s electric powered, twin shaft, high torque waste shredder. Naming the EDGE waste shredder as the winning entry, the judging panel were hugely impressed with its remarkable environmental benefits, energy efficiency, noise reduction, versatility whilst noting its significant contribution to the waste management sector in the region. Its positive impact on sustainability and the environment positions it as a game-changer in various industries, making it an outstanding choice for recognition and accolades.

Steven Conway, EDGE Innovate’s Middle Eastern Territory Sales Manager commenting on the award “It is a great honour to receive this prestigious award. EDGE Innovate stands out as a uniquely innovative and environmentally conscious brand that continues to serve the ever-growing waste recycling industry in the Middle East and further afield. The company has demonstrated an unwavering commitment to leveraging cutting-edge environmental technology that addresses specific environmental challenges. Whether it’s reducing landfill waste, conserving energy, or promoting sustainable material management, EDGE’s product line up offers comprehensive solutions tailored to clients’ exacting requirements”.

 

 

The EDGE Electric Shredder selected by the MEWAR Awards represents a product that has been continually evolved to perfectly match environmental and application challenges. Its ability to finely shred difficult materials allowing for better recycling and waste reduction, contributing to circular economy principles. This innovative product from EDGE has the potential to support the reform of waste management practices and set new standards for environmental responsibility in the region.

Exported throughout the globe, EDGE’s technology is contributing significantly to the global effort for waste diversion, promoting recycling, and combating climate change. EDGE’s presence in diverse regions demonstrates our adaptability and effectiveness in various environmental contexts. By embracing cutting-edge innovations, promoting renewable energy compatibility, and offering comprehensive solutions, EDGE continues to play a pivotal role in advancing sustainable recycling practices and reducing the environmental impact of recycling operations globally.

C&D Waste Recovery Solutions

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

Australian Organic Waste Recycler Doubles Down with EDGE Machines

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With a proven tradition of managing organic waste, New South Wales based Clean & Green Recycling have utilized technologies to drive sustainability and provide a better opportunity for the environment and local communities. Established as a logistics company, Clean & Green Recycling collected organic waste from over 120 Woolworth’s stores across Australia and composting this into an Australian Standard soil conditioner product, bagged back to Woolworth’s and Big W stores; creating their first circular economy.

TROMMEL SCREEN OF CHOICE

In a move to improve site efficiencies and process more material, Clean & Green have opted for the successful combination of an EDGE TRT622 Trommel Screen and FTS Radial Deep Stacker Turner supplied by EDGE Innovate’s Australian distribution partner, FOCUS enviro.

Trusted by many waste processors in Australia, the EDGE TRT622 trommel screen is proven to provide operators with a highly reliable screening solution that offers both high throughput and superior screening results. With intelligent load management, large screening area and remote radial fines conveyor; the EDGE TRT622 has established itself as the trommel of choice for many mid to large-scale operations here in Australia.

EVOLUTION OF COMPOST TURNING

EDGE Innovate have been consistently evolving their product offering based on new waste processing challenges but more importantly on the feedback they received from their partners and end users. Based on the popular FTS Mulch Master, the EDGE FTS Radial Deep Stack Turner is an evolution of a solution to overcome the restrictions imposed by traditional compost turners whilst meeting environmental legislation. The FTS Radial incorporates a large feeder hopper, a high-speed auger and 180° radial discharge conveyor for impressive stockpiling of processed material.  EDGE Innovate specifically designed the unit for the turning and blending of low density, organic materials such as mulch, compost, and soils.

 

 

In a move described by John McGuinness from FOCUS enviro as a clean (green) sweep, the requirement for one machine quickly turned to two when Steve and his team learned of what the machines, in particular the EDGE FTS Deep stack turner could produce. Johns goes on to say “it is very easy to put forward the idea of high capacity machines with low operational costs but in this case; the proof of the pudding was definitely in the eating as the FTS Radial deep stack turner handle the feed from two front end loaders with ease”.  

HIGH CAPACITY ORGANIC WASTE PROCESSING

Clean & Green Recycling director Steve Rhind didn’t take long to decide that the compliment of an EDGE Deep stacker would lift their capability for delivering on demand, finished composts and soils in record time.  Steve adds that “we were aware of the popularity of the EDGE Trommel Screen within our industry, most of our partners and competitors business have at least one. On a site visit with the FOCUS team to see the EDGE Trommel in action in Eastern Creek we also seen the EDGE FTS R Deep Stacker operating and knew it would be a brilliant fit for our process and material needs. The option to have the radial product conveyor, better turning of the material and stacking finished product higher was a green light for the purchase of the second machine”.

The FTSR is serving a growing number of medium to large organic recyclers in Australia. Designed in partnership with EDGE and based on Aussie client feedback, the machine offers flexibility with many end users divided on which features they utilize the most. Drivers for the purchase reported from business owners in South Australia and New South Wales with machines currently operated include reduced cycle times, water savings and a much reduced maturation footprint.

Operations manager Joel Rhind further commented on the simplicity of the EDGE FTS Radial, “when we saw the material surging off the product belt it was amazing to find out how simple the internal double augers were working to aggressively turn our compost windrows at speed. We couldn’t believe it had not been done before it was that simple. The load sensing feeder working with the onboard liquids pump meant we could accurately provide the right amount of water injected into our material consistently and without excess water loss.  The results can be seen from the first bucket. The machines in combination are without any doubt a success and we now even load our finished product out with the FTS R in record time and without the worry of loaders getting too close to the trucks.”

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ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

POWERING PROGRESS – EDGE INNOVATE INVEST IN A SECOND ROOFTOP SOLAR PV SYSTEM

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EDGE Innovate is one of the world’s leading manufacturers of mobile recycling equipment. The brand has become synonymous with recycling, having helped to divert millions of tonnes of waste destined for landfill. The company has worked closely with municipalities and communities all over the globe as they endeavour to create a circular economy. It is not surprising then, that the company tries to emulate their client’s aspirations by designing and manufacturing their product solutions efficiently as possible whilst minimising the environmental impact of their operations.

As part of EDGE’s drive towards resource efficiency, whilst minimising the environmental impact of equipment used during their manufacturing processes having invested heavily in the replacement and installation of various new pieces of equipment including the installation of a new state of art rooftop Solar PV system supplied and fitted by Monaghan based, ACEL Energy. Installed in June 2023, this latest Solar PV system consists of 578 solar panels which will generate an annual average output of 228,290kWhrs whilst offsetting 70,962kg of CO2 each year.

This is EDGE Innovate’s second rooftop solar PV System, with their first system being installed in February 2017. Between the two systems, EDGE Innovate will generate an average of 369,041kWhrs/annum of green electricity and offset a whopping 143, 762kg of CO2 annually.

In addition of using green electricity in their manufacturing headquarters, EDGE Innovate have continued to development their product line, introducing more environmentally friendly electric powered products. The company have also invested in their infrastructure having opened a new 37,500ft² paint shop facility with several environmental benefits including shorter dying cycles, superior heat retention, reduced material wastage and a greatly reduced level of organic substance emissions.

Reduced carbon footprint

Darragh Cullen commenting on the installation of EDGE’s second Solar PV system “Our corporate and social responsibilities help guide our decision making here at EDGE. Our employees live and work in the surrounding area, so it is important to us that we contribute positively to the community we are located in. That is why, we have consistently moved to improve the environmental impact of our operations. The installation of a second Solar PV system is a continuation of that process and will allow EDGE Innovate to vastly reduce our carbon footprint and improve the impact our company has on the environment”.  

IFAT 2022

IFAT 2024

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EDGE Innovate has been on a journey designing, innovating and creating. Our solutions are helping customer around the globe to shred, screen, separate and stack faster, safer and with greater efficiency than ever before. From advanced material handling solutions to state-of-the-art recycling equipment, EDGE Innovate is leading the way towards a better, more sustainable future.

Join us at the the world’s leading trade fair for environmental technologies. Being the largest platform for water, sewage, waste and raw materials management, IFAT Munich gathers the industry from all over the world—its innovative offers set benchmarks for the future and is the perfect platform to showcase how our SHREDDER EVOLUTION continues with our EDGE VS420!

IFAT 2024 will take place from the 13th – 17th May, 2024 and the team here at EDGE are looking forward to connecting with waste professionals throughout the five day show.

Regardless of whether you are a global player or a medium-sized company, a large city or a small municipality or specialized in recycling: EDGE Innovate has a large range of solutions that have been tried, tested and proven all over the globe. Gain an advantage through our experience.

WHERE TO FIND EDGE

We have confirmed our booth location in Hall B5, Booth 205/304 where we will showcase our latest product offerings and services.

EDGE’S NEXT GENERATION WASTE SHREDDER  ON DISPLAY

On display, the VS420 has been developed for ultimate versatility and high resistance to contaminants. With its high capacity, reliability and low running costs, the EDGE VS420 is proving to be an excellent shredding alternative to what is currently on the market. With decades of knowledge in the design, manufacturing and installation of mobile waste shredders, it is no surprise that EDGE Innovate’s VS420 twin shaft shredder has quickly gained a reputation as a world class shredder with units deployed all over the globe.

The VS420 offers operators a host of design features include hydraulic hopper extensions, a large automatic tipping hopper with remote functionality, hydraulic height adjustable twin pole magnet and a “One Point” service area. EDGE’s VS Status Lighting system which provides a quick and simple communication link between the machine and the operator. It allows the operator to know the status of the shredder, when to continuing loading material, when not to load or if there is a blockage thus ensuring maximum throughput while preventing material overload.  EDGE Innovate’s next generation shredder has been proven to achieve high-capacity throughputs, operational reliability, and offers low operational costs.

Our EDGE representatives will be on hand to discuss and advise you on the appropriate equipment to your desired needs at Hall B5 #205/304. To arrange a meeting or to learn more on EDGE Innovate’s plans for IFAT please call +44(0)2887 740525.

CLAIM YOUR ONE DAY PASS

You can redeem your voucher for a free Print@home ticket on the IFAT ticket ordering portal. Online vouchers can only be redeemed for a Print@home ticket online and you will need to enter the 14-digit online voucher number.

To request a one day pass, please contact: info@edgeinnovate.com

 

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

IFAT India

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Over the course of the last 9 years, IFAT India has developed into India´s leading environmental technology trade fair. It is the leading trade fair for environmental technologies and sustainable solutions in India, bringing together professionals from various sectors such as water, sewage, waste, and recycling. IFAT India will take place from 17th – 19th October, 2023  within the Bombay Exhibition Centre, Mumbai, India.

At EDGE Innovate, we envision a world where waste is minimized, resources are conserved, and materials are repurposed intelligently. Our commitment is to contribute to a cleaner, more sustainable planet through innovative and environmentally responsible technologies. Visit  EDGE Innovate on the Invest Northern Ireland stand as we showcase our world-class products from our innovative Material Handling and Recycling ranges.

EDGE Innovate Representatives will be in attendance to advise you on the appropriate equipment to suit your desired needs. More information regarding IFAT 2022 will be released closer to the time. In the meantime visit our website here or email us at info@edgeinnovate.com

EDGE Innovate Awarded Sourcewell Contract

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Recycling and Repurposing Equipment with Related Accessories, Supplies, Technology, and Services

EDGE Innovate has been awarded a cooperative purchasing contract in the Recycling and Repurposing Equipment with Related Accessories, Supplies, Technology, and Services category at Sourcewell.

 Sourcewell is a self-sustaining government organization offering a cooperative purchasing program with more than 400 competitively solicited contracts to government, education, and nonprofit entities throughout North America. By utilizing Sourcewell contracts, participating agencies save time and money by capturing the buying power of more than 50,000 organizations. EDGE Innovate is proud to earn a Sourcewell contract for the supply of Recycling and Repurposing Equipment with Related Accessories, Supplies, Technology, and Services. Contracts are competitively solicited to satisfy the public bidding process for its education, government, and nonprofit participating agencies.

Recycling and Repurposing Equipment

EDGE Innovate products available through the Sourcewell contract (#030923-EDG) includes:

EDGE Innovate was awarded a Sourcewell contract in March 2023 following a rigorous request for proposal process resulting in contracts that meet, or exceed, local procurement requirements.

Darragh Cullen, EDGE Innovate Managing Director “We are extremely proud to hold this new contract and the partnership we hope to build with Sourcewell over the next four years will allow EDGE and our North American distribution partners to supply Sourcewell members with our innovative, reliability and highly productive solutions from EDGE’s ever growing recycling range as organizations move to create a more sustainable environment”.

 

Learn more about Sourcewell and its contract with EDGE Innovate at sourcewell-mn.gov.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

DELOITTE BEST MANAGED COMPANY AWARD FOR EDGE INNOVATE

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EDGE Innovate is delighted to be named as one of Ireland’s Best Managed companies for the sixth year running, in the Deloitte Best Managed Companies Awards programme, requalifying as a Gold holder of this prestigious award.

The awards programme is led by Deloitte Ireland, in association with Bank of Ireland. The company, which demonstrated superior business performance for the sixth time this year, was recognised at an awards ceremony on Thursday, 14 September 2023.

This year at the 15th annual awards ceremony, Deloitte recognised 130 indigenous companies representing 24 of the 32 counties across the island of Ireland. The network of companies has a combined turnover of €17 billion and €3 billion of exports sales, providing employment for over 53,000 people across Ireland across a range of sectors – from manufacturing and tech to construction and food and beverage.

A detailed judging process precedes the recognition, evaluating the entire management team and business strategy. The judges look beyond financial performance at areas such as a company’s environmental, social and governance standards, strategic planning and talent strategy, when awarding Ireland’s top privately owned businesses.

Nikki Canavan, Senior Director, Head of Origination & Sustainability, Corporate Banking Ireland, and judging panel member said: “Over the last number of years the companies in the Best Managed Companies network have shown huge strength in the face of disruption and uncertainty. This year in particular – a year that tested Irish businesses like never before – the judges noted the commitment, bravery, resilience and tenacity of the applicant companies.”

EDGE Innovate, a family company with a global reach has evolved to become one of the world’s largest manufacturers and exporters of sophisticated equipment for the quarrying, waste handling and recycling sectors. Employing 170 people directly, the Northern Irish based, County Tyrone company currently exports more than 99% of its products outside of the UK having developed a strong presence throughout overseas markets such as North America, Australia, and Middle East.

Commenting our EDGE’s requalification, EDGE Innovate Managing Director, Darragh Cullen “We are incredibly proud of the continued performance of our team here in Ireland who, in turn support an ever-increasing network of distribution partners throughout the globe. EDGE Innovate has evolved into a truly global brand. Being a part of this programme over the past 6 years with Deloitte, has enabled EDGE to continually analyse and benchmark our operations and allow the senior leadership team to strategize for the future with the goal of continued growth and increasing EDGEs market share in what is a competitive marketplace”.

About the Best Managed Companies Awards

Ireland’s Best Managed Companies awards programme, led by Deloitte Ireland in association with Bank of Ireland, promotes and recognises excellence in Irish/Northern Irish owned and managed companies. It is the only awards scheme on the island of Ireland that considers a business’ performance from every perspective. Entrants to the programme will compete for this designation in a rigorous process that evaluates the calibre of their management abilities and practices.

International History of Best Managed Companies Awards Programme

The Best Managed Companies Awards Programme originated in Canada in 1993, where it has been run successfully ever since and is the country’s leading business awards programme. In addition to Ireland and Canada, the programme is currently run in a total of 37 countries including China, The US, Southeast Asia, The Netherlands, Belgium, Germany, Denmark, Czech Republic, Italy, Sweden, Norway, Turkey, Mexico and Chile, with upcoming launches planned in three other countries.

 

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

Northern Ireland Investment Summit

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EDGE Innovate is honoured to have represented Northern Ireland’s world-renowned material handling manufacturing sector at the recently held Northern Ireland Investment Summit. EDGE Innovate is located in the heart of Mid-Ulster; a region that is recognised as the centre of manufacturing and engineering in Northern Ireland. The sector accounts for 21% of the local economy and provides nearly 11,000 jobs. It is estimated that the manufacturing and engineering sector in Mid-Ulster delivers approximately £1.67bn to the local economy and over £710m in local wages, directly and indirectly. A staggering 40% of the world’s mobile crushing and screening equipment is made in Mid-Ulster.

Announced by the UK Prime Minister, as part of the Belfast Good Friday Anniversary commemorations, during USA President Biden’s visit to Belfast in April 2023, the Northern Ireland Investors Summit will provide a major business, cultural and economic moment for Northern Ireland in 2023. Guests from the US, Ireland, UK and Europe and other key economic markets travelled to Belfast in what was the largest collection of leading investors and international businesses that Northern Ireland has hosted.

The Summit delivered by the Department for Business and Trade in close partnership with Invest Northern Ireland and the Northern Ireland Office and jointly hosted by both the Secretary of State (SOS) for the Department for Business and Trade and the Secretary of State for the Northern Ireland Office.

The invitation-only Summit gathered leading Northern Irish businesses together to showcase Northern Ireland’s strengths and opportunities in key sectors of the future to key investors, high net worth individuals, international businesses, and organisations.

EDGE Innovate, a family company with a global reach has evolved to become one of the world’s largest manufacturers and exporters of sophisticated equipment for the quarrying, material handling and recycling sectors. Employing 170 people directly, the company currently exports more than 99% of its products outside of the UK having developed a strong presence throughout overseas markets such as North America, Australia, and Middle East. In 2022, the company was presented with the Queen’s Award for Enterprise recognising its excellence in International Trade for a second time, as one of only seven companies to achieve two awards. The business also entered the Northern Ireland’s Top 100 Companies list for the first time in 2023.

To meet the growing demands on the business, EDGE Innovate have recently opened a new 36,150ft² factory which encompasses a state of the art fabrication and final assembly lines which the company says will result in the creation of 20 new jobs.

Over 200 international investors were in attendance to learn first-hand how the UK Government intends to build upon the competitive business environment that makes Northern Ireland a most attractive investment destination. The Summit will also provide a unique opportunity to showcase Northern Ireland as an attractive and vibrant place to do business and help drive new investment into its economy.

 

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram

 

HOW DO MOBILE CONVEYORS STACK UP AGAINST WHEEL LOADERS

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Mobile conveyors or stockpilers are not new to the quarrying or recycling industry but each year more and more operators are opting to use them to haul material. What has changed? One of the major factors is the rising cost of fuel needed to power a fleet of wheel loaders, ability to attract labour and the need to more closely fix the cost per tonne of production are the main drivers of the trend towards conveyors.

An ever-growing numbers of quarries are also moving from traditional static crushing and screening solutions to mobile systems and mobile conveyors such as those offered by EDGE Innovate are helping such sites to maximise the benefit from this growing trend.  Using a conveyor for stockpiling material over using a wheel loader can offer several cost saving and environmental benefits, especially in scenarios where material handling is a frequent and essential part of operations. Here are some of the cost benefits:

Labour Efficiency:

Conveyors are automated systems that require minimal manual labour compared to wheel loaders. One operator can manage a conveyor system, whereas wheel loaders often require multiple operators for continuous material handling. This reduces labour costs and minimizes the risk of workplace injuries. Operations that have utilised mobile conveyors in their operation have seen a much lower risk of accidents and it is also allowing quarry operators to reduce their workforce – a key consideration in the current financial climate and with the difficulty in finding skilled operators.

Consistent Productivity:

Conveyors provide a consistent and continuous flow of material, maintaining a steady rate of stockpiling. Wheel loaders, on the other hand, have varying productivity levels depending on operator skill, fatigue, and equipment condition. Consistency in productivity can lead to better planning and resource allocation.

Reduced Fuel and Maintenance Costs:

Conveyors are typically much more energy-efficient and cost-effective compared to wheel loaders that in most cases utilise a larger diesel engine. Additionally, wheel loaders require regular maintenance and repairs due to their mechanical complexity, leading to higher maintenance costs over time.

Higher Stockpile Capacity & Lower Material Loss:

Conveyors can create larger and more organized stockpiles due to their continuous operation and precision. Wheel loaders may create uneven piles, which can lead to material loss, waste, and additional labour costs for reorganization. Conveyors are less likely to spill or scatter materials during stockpiling, reducing material loss and waste. Wheel loaders can inadvertently cause material spillage and degradation, which can result in financial losses.

Longevity:

Well-maintained conveyor systems can have a longer lifespan than wheel loaders, leading to lower capital replacement costs over time.

Environmental Compliance:

In some cases, using conveyors can help companies meet environmental regulations more easily, as they produce fewer emissions compared to diesel-powered wheel loaders. Conveyors represent a more environmentally friendly option as they are quieter, produce less dust and with many manufacturers such as EDGE Innovate offering conveyor which are electrically driven, they produce lower emissions too.

Time Savings:

Conveyors can operate continuously, 24/7 if needed, which can expedite stockpiling processes and lead to faster project completion, reducing associated costs.

Operational Requirements:

Conveyors can offer lower cost per tonne but every operator has differing needs and challenges to overcome. It is essential to consider that the cost benefits of using a conveyor for stockpiling material can vary depending on factors such as the type of material, the distance it needs to be transported, the initial investment in conveyor infrastructure, and the specific operational requirements of the project. Performing a detailed cost-benefit analysis based on your unique circumstances is crucial to make an informed decision.

Partnering with a company that has catered to the best part of all the facets of the material handling industry as well as provides a wide choice of conveyor formats, power-source options from simply hydraulic coupling to dual powered units with differing conveyor lengths and throughput is important.  With over 1000 mobile conveyors manufactured and working across the world to date, the EDGE range of mobile mounted conveyors offer high efficiency and reliability having been tried and tested in the harshest of environments throughout the globe.

ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

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EDGE TRM831 trommel

EDGE Innovate Trommel Screen a Game Changing Investment

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A waste management business founded in 2005 and based in the North West of England has become one of the latest companies to invest in an new EDGE TRM31 trommel. SED Services Ltd has grown to become one of the leading companies in the waste processing sector, offering waste producers cost effective and environmentally friendly recycling solutions for non-hazardous wastes and helping to reduce greenhouse gas emissions. Earlier this year it expanded its operations with the acquisition of a state-of-the-art composting site at Kirkby, bringing to four the number of sites it now operates in the Merseyside region, the others located in Wigan, Formby and Hightown, employing a total of 180 staff.

The 10-hectare Kirkby facility is now supporting SED Services to deliver contracts secured with the Greater Manchester Waste Authority and five of the six Merseyside Authorities. The site will save some 280,000 tonnes of waste from entering landfill and has also created new jobs across the business, including plant and weighbridge operators, as well as account staff and transport personnel.

Its rapid expansion in recent times has been fuelled by growing demand for its products, not least its top quality 10mm sustainable peat free PASS100 compost, and its recent partnership with Evergreen Garden Care, the firm behind the Miracle-Gro brand in the UK. To meet that demand it has invested in what is the largest trommel of its kind, a 37 tonne TRM831 from EDGE Innovate.

THE LARGEST MOBILE TROMMEL SCREEN ON THE MARKET

Launched at America’s leading compost conference organised by the US Compost Council, it is also one of the biggest wheel mounted trommels on the market. It is fitted with a tri-axle bogie complete with fifth wheel hook-up and air brakes. Transportation between sites is exceptionally easy with redeployment taking a matter of minutes thanks to hydraulic folding discharge conveyors and chassis jacklegs.

SUPERIOR COMPOST SCREENING 

With extensive stockpiling capabilities thanks to its end discharge conveyor design, screening material at 400 metres per hour, the TRM831 design prevents product cross-contamination and reduces the double handling of material. This is complimented by a remote operated, 180° radial fines conveyor which has the capacity to stockpile up to 1030m³ (1347yrd³).

By all accounts, it has been a game-changing investment for SED Services. Comments Managing Director Stuart Baldwin: “Since going into partnership with Evergreen, who operates a substantial bagging plant, demand for our products has increased significantly, so we needed a machine that could handle bigger tonnages at a higher rate. We are very good at making the products, while Evergreen excel at marketing the product, so it made sense to join forces.” 

DOING THE WORK OF TWO TROMMELS SCREENS

“The EDGE TRM831 does the work of two six metre trommels, with a bigger screening surface giving us the option to process more tonnage per hour…”

“The 10 metre EDGE TRM831 does the work of two six metre trommels. The screening drum is taller and has a bigger screening surface giving us the option to process more tonnage per hour. It is so much more cost effective; rather than running two trommels, we are now running just the one.”

Its high production rate is maintained thanks to EDGE’s intelligent load management system which prevents drum overload and ensures that the trommel screen is always operating at optimum performance with minimal supervision. Enhanced trommel screening results are achieved thanks to a variable drum screening angle. Stuart says he also likes the fact it is mounted on wheels. “A static unit which is usually tailor-made for a customer would invariably be scrapped once it outgrows its use, so the fact this new trommel is on wheels gives us the option to move it from one site to another – and it always has a second-hand value, meaning you have something to trade in if you want to upgrade.

“We are also impressed by the machine as it is extremely user friendly, easy to operate, and very accessible; everything you need to get to is at hand when you open up the guards making servicing and maintenance so easy.”

A large canopy and uplifting drum bin doors give easy access to the power unit and trommel drum. A quick drum exchange is facilitated via a hydraulic sliding feeder and hydraulic raising drum cleaning brushes. This allows the operator to simply lift out the existing drum to be replaced with the various drum types available.

Powered by a 188hp (140kw) Caterpillar C4.4 Tier 4 Final / STAGE V engine, resulting in extremely low engine and noise emissions, the EDGE TRM831 incorporates a host of other impressive design features such as an eco-power saving functionality which reduces unnecessary running costs and a user-friendly HMI control panel for the easy adjustment of machine parameters.

With an impressive screening area of 57m² (613.5yds²), it is fitted with a variable speed 2.3m x 9.3m (8’x31’) long screening drum, powered via an efficient hydrostatic drive system. Screening efficiency is ensured thanks to a 9.3m (31ft) long drum with hydraulically adjustable drum cleaning brushes. The wireless remote with an operating distance of up to 100m (328’) gives the operator control over engine and feeder speed, screening angle, tipping grid cycles and full control of the radial fines conveyor including radial functionality and discharge height adjustment.

QUICKEST RETURN ON INVESTMENT

Before making the investment in the TRM831 trommel, Stuart met up with the team at EDGE Innovate and says he has been impressed by the manufacturer’s high level of service and support, and he adds: “Acquiring the TRM831 trommel has already brought us many benefits. With demand for our peat free product only going to grow, it will quickly pay for itself. If EDGE Innovate made an even bigger machine, we would have it!”

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ABOUT EDGE INNOVATE

EDGE Innovate develops, manufacturers and markets sophisticated technologies for shredding, stacking, screening and sorting of primary and secondary raw materials in production processes and recycling. Our Material handling and recycling range is made up of reliable, durable and cost saving products with a wide range of mobile stockpilers, tracked stackers, tracked and mobile feeders, trommels, slow-speed waste shredders, picking stations, material classifiers, roll-sizers and truck off-loaders. Our product range allows our customers; to shred, screen, separate, stockpile and size a vast array of materials

Keep up to date with EDGE’s news and events by following us on social media:

Facebook | Twitter | LinkedIn | Instagram